Beruflich Dokumente
Kultur Dokumente
Series 30
RC28-14/30
RE 95204
RC20-10/30
Edition: 07.2015
RC12-10/30
Replaces: 02.2012
Features
Contents
Ordering code
Optional accessories
Description
Technical data
Connection diagram
Connection variants
10
Overview of functions
11
Dimensions
17
applications
minimum hysteresis
Installation position
18
Mating connector
19
Safety information
21
Main components
Watchdog processor for program run monitoring
Hardware-based RAM memory supervision
CPU-internal Flash with ECC error-correcting code
Three independent sensor power supplies
Four independent CAN bus interfaces
Two-channel stop function
RC | BODAS Controller
Ordering code
Ordering code
01
Optional accessories
02
RC
BODAS-design software
03
30
Type
01
BODAS controller
RC
Version
02
28-14
BODAS-service software
20-10
12-10
Series
03
Series 3, index 0
30
Notes:
software.
In order to use the BODAS controllers, you also need:
application-specic software
user.
serial production.
SC: B
SC: C
BODAS Controller | RC
Description
Description
These BODAS controllers RC are designed as universal
RC | BODAS Controller
Block circuit diagram
External inhibit1)
RC28-14/30
RC20-10/30
RC12-10/30
Power supply
Power supply
output stages
Electronics power
supply
Power supply
with intelligent
watchdog
Watchdog
SPI bus
Power supply
Power outputs
Ignition switch
(Terminal 15)
Activation
pulse
microcontroller
Door contact
(Wake)
Deactivation
channel2)
Switching
inputs
SW INH
1
2...10
Frequency
Voltage
inputs
Current
inputs
6...8
1)
2)
Frequency
inductive
1...2
0 to 32 V
Voltage
3...9
0 to 10 V
1...10
RISC C
pFlash
4 MB
dFlash
RAM
Switching
output stage
Current
0 to 20 mA
Temperature
(resistance)
1...32
Voltage
input
Output
control unit
Measuring
Measuring
25%...75% x Vbat
HW RAM
comparator
32 kByte
extern
EEPROM
4 to 20 mA
Interface
drivers
Voltage
1 MByte
extern
RAM
5V
Voltage
Switch /
voltage
0 to 10 V
High-side proportional
solenoid outputs
2.5 A
1...10
1...10
1...6
Low-side proportional
solenoid outputs
3.0 A / 4.0 A
1...14
1...10
1...10
Switching outputs
2.2 A / 3.5 A
1...4
Analog outputs
25%...75% Vbat
Analog output
4 to 20 mA
status
Current
Interface
controller
1...18
1...10
1...6
Digital
3
separate
AD
converters
12 bit
Measuring
active
Voltage
Temperature 1...4
inputs
Switching
inputs
DSM
Frequency
9...10
DSP
Switch
1...5
Frequency
inputs
Measuring
10 V
Voltage
5V
Sensor supply 5 V
Sensor supply 10 V
Sensor supply 5 V
Input that is independent of the microcontroller, for the central enabling/deactivation of the power outputs.
Input for the central enabling/deactivation of the power outputs.
Abbreviations
C
microcontroller
DSP
RISC
2)
3)
Exception: GND, GND sensor, constant voltage sources and temperature inputs to battery.
Max. total current per group: 5 A
Sensor voltage inputs are raised when there is a short circuit to
battery. A correct reading of sensor signals is no longer ensured.
Connected sensors may be damaged.
4)
5)
BODAS Controller | RC
Technical data
Technical data
Controllers RC
28-14
20-10
Nominal voltage
Residual ripple (DIN 40839, part 1)
Supply voltage, permissible range
12 and 24 V
max. 2 V
8 to 32 V
Current consumption
standby, in the 12 V vehicle electrical system
standby, in the 24 V vehicle electrical system
loaded, in the 12 V vehicle electrical system
loaded, in the 24 V vehicle electrical system
380 mA
290 mA
max. 40 A
max. 40 A
5 V 150 mV
5 V 250 mV
10 V 500 mV
Fuses
internal:
external: in the supply path4)
()5)
Digital inputs
32
12-10
0 to 10 V
0 to 32 V
0 to 20 mA
7
2
10
10 to 2000
4
10
5
0 to 9 kHz
Level: 7 mA/14 mA
0 to 10 kHz, Level: > 1 VRMS
500 Hz to 10 kHz
level low: < 1 V
level high: > 4 V
2
3
5
1
4 to 20 mA
0 V (o), 0.1 to 5.0 V
0 V (o), 0% * Vbat to 90% * Vbat
(typically 25% * Vbat to 75% * Vbat)
0 to 2.5 A
0; 50 to 250 Hz
0 to 3.0 A
0 to 4.0 A
0; 50 to 250 Hz and 1000 Hz
max. 2.2 A
max. 3.5 A2)
4
28
18
20
10
12
6
8
2
8
2
4
2
14
10
4
10
6
4
4
10
6
4
()
RC | BODAS Controller
Block circuit diagram
Controllers RC
28-14 20-10
12-10
SAK-TC1797
Microcontroller
MHz
Clock frequency
180
Memory capacities
RAM
MByte
Flash EPROM
MByte
EEPROM
kByte
32
Software installation
Download to ash memory
Electromagnetic compatibility3)
Spurious interference (ISO 11452-2)
200 VRMS/m
100 VRMS/m
Out of service
8 kV
In service
15 kV
W at 32 V
8.5
W at 32 V
60
-40 C to +85 C
(-40 C to +185 F)
Vibration resistance
Broadband noise vibration
(ISO 16750-3)
a = 400 m/s2; t = 6 ms
per spatial axis x, y, z and in each direction (pos./neg.)
Shock resistance
Transport shock
(IEC 60068-2-27)
Moisture resistance
(IEC 60068-2-30Db; variant 2)
IP65
Diecast aluminum
Deep-drawing aluminum
Cover:
Base:
Weight
approx. kg
1.0 kg
Outer dimensions
204.5
Mating connector
1)
2)
203
40.5
96-pin
58-pin
1
3)
BODAS Controller | RC
Connection diagram
Connection diagram
3 A 3)
Ignition switch
outputs
Switch-on signal
3
4
5
DSM
outputs
19)
Proportional
111 IN_74
DSM
109 IN_75
DSM
213 IN_66
Aktiv
208 IN_67
Aktiv
108 IN_68
Aktiv
133 IN_69
Ind
10
outputs
OUT_3
154
2)
OUT_4
178
OUT_5
151
OUT_6
175
OUT_7
152
OUT_8
176
OUT_9
149
2)
2)
2)
Proportional
outputs
2)
OUT_10 173
2)
B
B
132 IN_70
Ind
177
113 IN_72
DSM
OUT_2
2)
110 IN_73
7
8
Proportional
DSM
2)
2)
Frequency inputs
Proportional
112 IN_71
153
2)
supply
240
31
outputs
Proportional solenoids
OUT_1
30 15
Speed sensor
See next page for connection to pin 146
201
203
204
205
206
202
207
220
233
246
122
123
124
Proportional
supply17)
Proportional
outputs
OUT_11 150
2)
OUT_12 174
2)
Proportional
outputs
OUT_13 130
2)
OUT_14 131
18)
2)
VSS_2
1 250
2 236
IN_1
IN_2
3 209
4 147
IN_3
IN_4
5 223
6 148
IN_5
IN_6
7 159
8 158
IN_7
IN_8
9 214
10 157
IN_9
IN_10
11 252
12 238
IN_11
IN_12
13 222
14 210
IN_13
IN_14
15 136
16 137
IN_15
IN_16
17 135
18 134
IN_17
IN_18
19 211
IN_19
20 144
IN_20
21 224
IN_21
22 143
IN_22
23 142
IN_23
24 235
IN_24
25 247
IN_25
26 234
IN_26
0 V/+5 V 13)
outputs
Proportional
outputs
IN_27
IN_28
29 248
IN_29
30 237
IN_30
31 239
IN_31
32 251
IN_32
2)
OUT_16 101
OUT_17 125
2)
OUT_18 129
2)
2.5 A
2.5 A
2.5 A
2.5 A
2.5 A
2.5 A
2.5 A
2.5 A
2.5 A
10
2.5 A
11
2.5 A
12
2.5 A
13
2.5 A
14
2.5 A
15
2.5 A
16
2.5 A
17
2.5 A
18
2.5 A
RC28-14/30
RC20-10/30
RC12-10/30
Proportional solenoids
Proportional output
20)
1
20)
183
OUT_37
Proportional output
184
OUT_38
+
Proportional output
Proportional output
OUT_40
Proportional output
20)
20)
20)
20)
20)
20)
179
OUT_41
Proportional output
180
OUT_42
Proportional output
181
OUT_43
Proportional output
182
OUT_44
Proportional output
188
OUT_45
Proportional output
187
3.0 A
3.0 A
20)
4
186
4.0 A
20)
3
185
OUT_39
28 212
OUT_15 126
2)
27 225
0 V/+5 V 13)
Proportional
Voltage inputs
0V
ground
1A
30
Electronics voltage
Switching inputs
+12 V/
+24 V
VP_115)
WAKE 6)
230
245
258
10
3.0 A
4.0 A
3.0 A
3.0 A
3.0 A
3.0 A
3.0 A
OUT_46
18)
GND
1)
RC | BODAS Controller
Connection diagram
16)
Active sensors/
potentiometer
0 to 32 V
switches
219 VSS_1
5)
232 VSS_2
5)
255 VSS_3
1 119 IN_40
3 164 IN_33
4 166 IN_34
Switching
6 217 IN_36
8 139 IN_38
9 141 IN_39
OUT_21
OUT_22
OUT_23
Switching
INH12)
114 IN_42
SW-INH14)
115 IN_43
140 IN_44
155 IN_45
156 IN_46
172 IN_47
191 IN_48
192 IN_49
low active
196 IN_50
10
249 IN_51
6,5 V
OUT_24
Switching
OUT_25
OUT_26
C
C
C
C
Switching
OUT_27
outputs
OUT_28
Switching
outputs
OUT_29
3
4
116 IN_63
B
9)
117 IN_64
B
9)
8)
0 to 20 mA
or alternative voltage
168 IN_53
8)
10)
8)
229 IN_55
8)
171 IN_56
227 IN_57
6
167 IN_58
10)
7
8)
169 IN_59
8
8)
170 IN_60
9
8)
10
Proportional
165 IN_61
OUT_36
8)
OUT_35
2.2 A
2.2 A
2.2 A
3.5 A
10
3.5 A
11
2.2 A
12
2.2 A
13
2.2 A
14
2.2 A
242
2)
256
2)
2)
257
2)
105
2)
127
2)
102
2)
4...20 mA
Vbat
25...75 % U
bat
Vbat
25...75 % U
bat
Vbat
25...75 % U
bat
Vbat
25...75 % U
bat
104
2)
outputs
218 IN_54
8)
OUT_34
A
B
source
0 to 10 V
10)
outputs
5 A sensor ground
138 IN_52
2.2 A
VP_115)
Proportional
B
145 GND_S2
OUT_32
OUT_33
118 IN_65
9)
Current source
outputs
inputs
9)
Temperature
244
Switching OUT_31
10 bis 2000
2.2 A
241
2)
C
C
121 IN_62
243
2)
OUT_30
PTC 1000
193
2)
Temperature inputs
2.2 A
194
2)
outputs
189
2)
3.5 A
190
2)
outputs
228 INH
RC28-14/30
RC20-10/30
RC12-10/30
106
2)
Sensor ground 5 A
V
Ubat
bat
107
2)
146 GND_S1
Stop switch
3.5 A
103
2)
VP_215)
outputs
7 226 IN_37
128
2)
OUT_20
Switching
OUT_19
outputs
5 231 IN_35
Active sensors/
potentiometer
0 to 10 V
switch
VP_115)
2 120 IN_41
Voltage inputs
5)
Switching inputs
OUT_47 221
1
8)
4 ... 20 mA
195
Not assigned
215
CAN H1 216
CAN L1
CAN bus4)
interface
253
CAN H2 254
CAN L2
163
CAN H3 162
CAN L3
161
CAN H4 160
CAN L4
A
A
8)
1)
BODAS Controller | RC
Connection diagram
13) Input
10
RC | BODAS Controller
Connection variants
Connection variants
Monitored potentiometer 2.5 to 5 k
(software)
Sensor
supply 10 V
232
Sensor
supply 5 V
219
Voltage input
Current input
range (software).
BODAS Controller | RC
Overview of functions
11
Overview of functions
Pin
Description
15.0 k
Pin
GND
GND
Digital input
to
ADC
Pin
21.5 k
Alternative functions
GND
5 VDC
GND
Main function
GND
GND
from
CPU
IN_29 to IN_32
164, 166, 231, 217, 226, 139, Analog voltage input
141
IN_33 to IN_39
to
ADC
21.5 k
Pin
GND
GND
GND
119, 120
to
ADC
21.5 k
Pin
Analog
voltage input
IN_40 to IN_41
GND
GND
GND
114
Digital input
IN_42 (SW INH)
6.5 V
21.5 k
Pin
GND
1)
12
RC | BODAS Controller
Connection variants
Pin
Description
21.5 k
21.5 k pull-up
resistor to 6.5 V
to
Logic
Pin
Main function
Alternative functions
GND
213, 208
6.81 k
VSS_2
CPU
connection
ADC
Pin
GND
GND
108
6.81 k
VSS_2
(10 V)
CPU
connection
Pin
133, 132
ADC
GND
4.64 k
Pin
GND
CPU
connection
Inductive frequency
input
IN_69 to IN_70
44 k pull-down resistance to ground
GND
1)
0 to 32 V
12 bit (7.6 mV/bit)
BODAS Controller | RC
Connection variants
Pin
112, 113, 110, 111, 109
243
VSS_2
CPU
connection
Pin
Description
Main function
Frequency input for Rexroth DSM sensors Frequency input for Type NPN
active sensors
Frequency evaluation up to 9 kHz
Frequency evaluation of active speed
Evaluation of additional information,
sensors that switch to ground.
such as direction of rotation and fault
monitoring.
Level low < 5 V (7 mA)
Level high > 9 V (13 mA)
13
Alternative functions
138, 168
218, 229, 171, 227
167, 169, 170, 165
to
ADC
495
Pin
21.5 k
GND
GND
from
CPU
GND
Temperature input
IN_62 to IN_65
1.0 k
3.3 VDC
to
ADC
Pin
GND
GND
1 k pull-up resistor
to 3.3 V and 150 k pulldown resistor to ground
Not short circuit-proof
to battery.
0 to 10 V
12 bit
(2.71 mV/bit)
12.38 k
330 Hz
Evaluation options:
Switching threshold congurable via
software (max. 10 V)
Open terminal voltage: < 1 V
Temperature measurement via resistance measurement of connected temperature sensors
Evaluation of passive temperature sensors with PTC measuring shunts from
10 to 2000 .
Supported Bosch Rexroth sensors:
TSF (RD 95180)
TSA (RD 95181)
0 to 3 V
12 bit
(0.8 mV/bit)
230 Hz
14
RC | BODAS Controller
Connection variants
Pin
Description
Main function
Alternative functions
22 k
High-side
HS switch switch
R050
Pin
FreeFree
wheeling
wheeling
diode
diode
from
CPU
PWR_ON
GND
Current
measurement
to ADC
Status
to CPU
GND
GND
Battery voltage
FreeFree
wheeling
wheeling
diode
diode
Low-side
switch
LS switch
R068
Pin
GND
from
CPU
PWR_ON
Max. current:
Duty factor:
Current
measurement
to ADC
3.0 A
0 to 100%
Status
to CPU
GND
GND
183, 179
Battery voltage
Free
Freewheeling
wheeling
diode
diode
Low-side
switch
LS switch
R050
Pin
GND
from
CPU
PWR_ON
Max. current:
Duty factor:
Current
measurement
to ADC
Status
to CPU
GND
GND
Analog
voltage output
OUT_33 to OUT_36
Battery voltage
Ubat
Voltage
measurement
to ADC
3.48 k
Pin
GND
from
CPU
4.0 A
0 to 100%
GND
GND
GND
BODAS Controller | RC
Connection variants
Pin
Description
Main function
Switching output
stage with current
sensing
OUT_21 to OUT_26
and
OUT_29 to OUT_32
High-side switch
switching output stage1)
Max. current
2.2 A
High-side
switch
HS switch
Pin
Current
sensing
to ADC
from
CPU
FreeFree
wheeling
wheeling
diode
diode
15
Alternative functions
PWR_ON
GND
Status
to CPU
GND
GND
High-side
switch
HS switch
Pin
Current
sensing
to ADC
from
CPU
FreeFree
wheeling
wheeling
diode
diode
Switching output
stage with current
sensing
OUT_19 to OUT_20
and
OUT_27 to OUT_28
High-side switch
switching output stage1)
Max. current
3.5 A
Integrated free-wheeling diode for
switching of inductive loads
PWR_ON
GND
Status
to CPU
GND
GND
221
VSS_2
Sensor supply
VSS_1
Sensor supply
Output voltage
Accuracy
Load capacity
5.0 V
0.15 V
150 mA
Sensor supply
VSS_2
Sensor supply,
deactivatable
Output voltage
but not more than
Accuracy
Load capacity:
10.0 V2)
Vbat -1 V
0.50 V
1000 mA
Sensor supply,
deactivatable
Output voltage
Accuracy
Load capacity
5.0 V
0.25 V
250 mA
56
Current
sensing
to ADC
from
CPU
Reverse battery
protection
Reverse polarity
protection
diode
Pin
Voltage
sensing
to ADC
GND
219
232
255
1)
GND
Sensor supply
VSS_3
2)
16
RC | BODAS Controller
Connection variants
Pin
228
Shuto VP_1
and VP_2
Description
Main function
External inhibit
INH
Digital input
Switch on control unit
Level > 8 V, Vbat
Input resistance
DC to GND:
18.5 k
Digital input
Controller activation
Level > 8 V, Vbat
Input resistance
DC to GND:
10 k
CAN interface
CAN1_H, CAN1_L
CAN interface
CAN 2.0 B, factory setting 250kBaud,
standard diagnostics interface
up to 1 Mbaud, termination resistor in
cable harness required
CAN interface
CAN2_H, CAN2_L
CAN interface
CAN 2.0 B,
up to 1 Mbaud, termination resistor
in cable harness required
CAN interface
CAN3_H, CAN3_L
CAN interface
CAN 2.0 B,
up to 1 Mbaud, termination resistor
in cable harness required
CAN interface
CAN4_H, CAN4_L
CAN interface
CAN 2.0 B,
up to 1 Mbaud, termination resistor
in cable harness required
CPU
connection
Pin
GND
GND
230
Enable
power
supply
Pin
GND
GND
GND
240
Enable power
supply
Pin
GND
215, 216
GND
1.21 k
1.21 k
Pin
CAN
high
TxD
from
CPU
CAN
low
RxD
to
CPU
Pin
253, 254
GND
1.21 k
1.21 k
Pin
CAN
high
TxD
from
CPU
CAN
low
RxD
to
CPU
Pin
163, 162
GND
1.21 k
1.21 k
Pin
CAN
high
TxD
from
CPU
CAN
low
RxD
to
CPU
Pin
161, 160
GND
1.21 k
1.21 k
Pin
CAN
high
TxD
from
CPU
CAN
low
RxD
to
CPU
Pin
Alternative functions
BODAS Controller | RC
Dimensions
17
Dimensions
13.51
24.40.4
37.9
42
132.1
Plan view
241.7
61.4
Fixing:
159.5
287.2
180.32.5
106.9
0.5
70.3
146
1811
1881
2031
23.54
218.8
84
24.21
99.61
591
204.5
18
RC | BODAS Controller
Installation position
Installation position
90
360
90
Note:
Installation position only permissible with specied angular range.
BODAS Controller | RC
Mating connector
19
Mating connector
Order designations for the connector set with the Rexroth
material number R902603622
Bosch part numbers of the individual parts
Designation
Number
Module 58-pin
Module 96-pin
1 per connector
Cover pre-installed
1 per connector
1 per connector
1 per connector
Contacts
BDK 2.8 contact
Surface: SN
Insulation cross section: 2.2 to 3.0 mm
Line cross section: 1.5 to 2.5 mm
6 (8)*)
52 (55)*)
96 (100)*)
Individual sealing
White for BDK 2.8
Cross section: 2.2 to 3.0 mm
6 (8)*)
*) The number in the brackets indicates how many contacts or individual seals are included in the Rexroth connector set. The number without brackets indicates the requirement.
Connector section 1
Pins 101 to 196
Connector section 2
Pins 201 to 258
20
RC | BODAS Controller
Mating connector
Recommended lines
for BDK 2.8 contacts (1 928 F00 025) and Matrix 1.2 contacts (1 928 A00 47M) when assembling the connectors.
Note
Please observe the following when assembling the
connector in the vehicle:
The wiring harness must be attached 150 mm from the
outgoing wires and at the same vibration level as the
control unit.
Required tools
Bosch part numbers for tools1)
Designation
1.0 mm2
1.5 mm2
Contact
Quick-change tool
1)
BODAS Controller | RC
Safety information
21
Safety information
General
Reliable operation cannot be guaranteed if samples or
prototypes are used in series production machines.
The proposed circuits do not imply any technical liability
for the system on the part of Bosch Rexroth.
Incorrect connections could cause unexpected signals at
the outputs of the control unit.
Incorrect programming or parameter settings on the
control unit may create potential dangers while the
machine is in operation.
The machine may cause unforeseen hazards during control unit commissioning and maintenance (with BODAS
Tools). Before commissioning the system, you must
therefore ensure that the vehicle and the hydraulic system are in a safe condition.
Make sure that nobody is in the machines danger zone.
No defective or incorrectly functioning components may
be used. If the components should fail or demonstrate
faulty operation, repairs must be performed immediately.
Controllers used to develop software may only be
Standing and permanently running water are not permitted anywhere near the circumferential groove (lid/base
connector) or the pressure balance element (DAE).
The case must be wired to vehicle ground in order to
22
RC | BODAS Controller
Safety information
on reliability.
Intended use
RE | BODAS Controller
BODAS Controller | RC
Safety information
23
Improper use
Further information
In addition, the application-specic documents
to be observed.
reactions.
Special measures may be taken if the plausibility
24
RC | BODAS Controller
Bosch Rexroth AG
Mobile Applications
Glockeraustrae 4
89275 Elchingen, Germanyy
Tel. +49 93 52 40 50 60
info.bodas@boschrexroth.de
www.boschrexroth.com