Beruflich Dokumente
Kultur Dokumente
0321
Stick Machine
Phone:
Fax:
1-800-634-4060
1-866-901-3335
2
THIS MANUAL CONTAINS THE FOLLOWING SECTIONS:
Table of Contents:
Tells you where to look in the manual.
Machine Delivery Form:
Should be filled out upon machine installation and faxed to 1-866-632-6961 or
online at www.tomcatequip.com.
Warranty Policy:
Tells you coverage, exclusions and limitations to warranty.
Safety:
Section contains important information regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could result in product or personal
injury, or severe injury resulting in death.
Operations:
Section is to familiarize the operator with the operation and function of the ma
chine.
Trouble Shooting:
A list of common problems that may occur.
2 of 19
Table of Contents
Table of Contents
Warranty Info
Safety
Operations
Troubleshooting
10
Isolator Replacement
11
12
13
Handle Bars
14
Pad Driver
15
Weights
16
AC Diagram
17
18
3 of 19
Warranty Info
LIMITED WARRANTY
This product is warranted to be free from defects in materials and workmanship under normal use and service for a period of 1 Year Parts / 2 Years (1,500
hrs) Motor, 90 days Labor from the date of purchase, when operated and
maintained in accordance with our Maintenance and Operating Instructions.
Damage due to misuse or improper care will not be covered under warranty.
This warranty is extended only to the original purchaser for use of the product.
It does not cover normal wear and tear parts such as electrical cable, rubber
parts, pad driver, and motor brushes. NOTE: The rubber isolators are considered wearable parts. It is recommended that the entire set of four isolators be
replaced every 100 hours of machine operation at a minimum.
If a difficulty develops with the product, contact your Authorized distributor or
call us directly at the number below. Repairs and warranty consideration can
only be conducted by approved distributors. Travel to and from the repair center is NOT covered by the warranty, and is the responsibility of the customer.
RPSs liability under this warranty is limited to repair of the product and/or
replacement of parts only, and is given to the purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.
THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION
OF THE FACE HEROF. NO WARRANTIES, INCLUDING BUT NOT LIMITED TO
WARRANTY OF MERCHANTABILITY, SHALL BE IMPLIED. Please register your
machine on our website within thirty days of purchase.
Distributed By:
RPS Corporation
1711 South Street / Racine, WI 53404 (USA)
www.tomcatequip.com
Phone: 800-450-9824
4 of 19
Machine Information
Model Number:
Serial Number:
Installation Date:
Installing Dealer:
Dealer Contact:
Address:
City, State, Zip:
Phone Number:
This Operator and Parts manual should be considered a permanent part of the unit
and should remain close to the unit at all times. This Operator and Parts manual
covers all the EDGE Stick scrubbers. You may find descriptions and features that are
not on your particular model. The information and specifications included in this publication were in effect at the time of printing.
RPS Corporation reserves the right to make changes without notice incurring any obligation.
To register for warranty, fax your warranty registration form today!
Fax # (886)-632-6961
5 of 19
Safety
6 of 19
7
CAUTION:
- Damage can occur to the machine or to other property if instructions in the Owners
Manual are not followed.
WARNING:
- Do not operate this machine while under the influence of alcohol or other drugs.
- Never allow children under age 18 to operate this machine.
- Unplug machine from power source before adjusting height of handle or changing pad.
- Never attempt to move the machine by pulling the power cord.
TRANSPORT OF MACHINE
- To transport this machine, the following procedure is advised:
- Unplug machine from power source
- Always leave a pad on the machine to protect the grip face from damage in transport
and storage.
- Wrap cord using built in cord wrap and handle as picture illustrates.
7 of 19
Operations
OPERATING INSTRUCTIONS
1. Move machine to work location. Never transport or store the machine without a pad
to protect the grip face.
2. If using anything more aggressive than a red pad, use a White Sand Paper Driver
pad in between the grip face and the other pad.
3. Check the pad. If it has become reduced to a thickness of less than replace the
pad.
4. To install or replace pad, follow these instructions:
a. Make certain power source is disconnected
b. Lock handle in upright position
c. Tilt machine back until the handle rests on the floor
d. Remove existing pad and replace with new pad. Center pad when placing on
grip face
e. Press pad firmly into grip face
f. Return machine to upright position
** When using a SQP (SPP) abrasive pad, place the pad on the floor and
slowly lower machine onto pad, making certain the pad is centered on the machine and red pad **
5. Connect cord to power source
6. Release and lower handle to a comfortable position. Lock handle into position. The
best operating position is at arms length to help with control of machine and to improve
operator comfort. Maintain the machine flat on the floor for ease of operation. Raising or lowering the handle can cause the machine to pull to the right or left, and uneven
pressure/wear on the pad surface. A neutral handle position will provide a neutral operation and uniform contact of the pad to the floor surface.
7. Squeeze the power bar with both hands to start machine. Release power bar to stop
machine.
NOTE: Releasing power bar will immediately stop the machine
8 of 19
Troubleshooting
TROUBLESHOOTING GUIDE
Problem:
Cause:
Action:
Defective Switch
Runs Erratically
Replace Isolators
Replace Isolators
9 of 19
10
CUSTOMER INFORMATION
CUSTOMER
ADDRESS
PHONE
CITY
ST
ZIP
CONTACT
MACHINE INFORMATION
SERIAL #
WORK ORDER #
CHASSIS HOUR METER (optional)
NOTE: Isolators need to be replaced on Floor Machines at 250 hours or annually
DECK CONDITION
EDGE Pad Grip Face
Good
Worn
Needs Replacement
Spacer Pad
Good
Worn
Needs Replacement
IN SPEC
REPAIR
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Machine Wheels
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COMMENTS
Servicing Distributor
Technician's Name
Date
Signature
Customer's Name:
Date
Signature
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Isolator Replacement
11
EDGE-7221
EDGE-7209
EDGE-7210
EDGE-7218
EDGE-7219
EDGE-7216
EDGE-7220
11 of 19
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14
Handle Bars
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16
Weights
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17
AC Diagram
LOW VOLTAGE
HIGH VOLTAGE
PLUG AC MALE
PLUG AC MALE
L2 WHITE
L1 BLACK
SWITCH, HANDLEBAR
L2 WHITE
GND
GND
L1 BLACK
SWITCH, HANDLEBAR
BLACK
BLACK
HOUR METER
8-262
HOUR METER
8-262
CONNECTED
CONNECTED
PLUG AC FEMALE
PLUG AC FEMALE
WHITE
BLACK
PLUG AC MALE
PLUG AC MALE
L2 WHITE
L1 BLACK
L2 WHITE
L1 BLACK
MOTOR
WHITE
BLACK
MOTOR
P1
P1
P2
T3
P2
T3
LOW VOLTAGE
T8
T8
T2
HIGH VOLTAGE
T2
L2 WHITE
T4
L2 WHITE
T4
T5
T5
Title
EDGE AC
Size
Date:
5
Document Number
<Doc>
Tuesday, October 16, 2012
Rev
1.0
Sheet
of
17 of 19
18
IEC34-1
IEC34-5
E57948
HIGH VOLTAGE
P1 P2 T3 TB T2 T4 T5
50
60
HZ:
HP/KW: 1 1/2 / 1.12 1 1/2 / 1.12
2850
3450
RPM:
100/200-220
115/230
VOLT:
15.6/7.8-7.5
13.2/6.6
FLA:
18/9-8.4
14.8/17.4
SFA:
FL
PF:99(0.99)
SF:1.15 EFF:75.5
IP:
:
:41
:
:
:
COOLING
CODE
INVERTER
SPD RANGE
L1
L2
L1
L2
CCW ROTATION FACING LEAD END AS SHOWN
INTERCHANGE LEADS T5 & T8 FOR CW
LR33543
PROT.
CODE
INV
TYPE
INV.
LOAD
NP,BF1461412-1,122060009
READ WARNING LABEL ON MOTOR BEFORE
CONNECTING, INSTALLING OR SERVICING
FAILURE TO FOLLOW ALL SAFETY INFORMATION
CAN RESULT IN PERSONAL INJURY OR DEATH.
LEESON ELECTRIC
A REGAL-BELOIT COMPANY
GRAFTON, WISCONSIN MADE IN USA
There is a sticker with the above information on the motor of your EDGE Stick machine unit. Below are explanations
for the units of measurement.
FLA = Full Load Ampere Rating
Line current drawn by motor while operating under full load at supply voltage indicated. On dual voltage motors, higher voltage
amps are one-half lower voltage amps.
SFA = Service Factor Amps.
Current drawn by the motor when operated at service factor load. Unless motor is operated extensively at service factor load
(not recommended), use full load current when selecting circuit protection.
SF = Service Factor
The service factor shown on the motor nameplate indicates the amount of continuous overload the motor can be subjected to,
under nameplate conditions, without damaging the motor. When the voltage and frequency are at the same values as shown
on the motor nameplate, the motor may be overloaded up to the horsepower indicated by multiplying the rated horsepower by
the service factor. When operated at service factor load, the motor may have an efficiency, power factor, and speed slightly
different from those shown on the nameplate.
A motor designed to operate at its nameplate horsepower rating has a service factor of 1.0. This means the motor can operate
at 100% of its rated horsepower. Some applications may require a motor to exceed the rated horsepower. In these cases a
motor with a service factor of 1.15 can be specified. The service factor is a multiplier that may be applied to the rated power.
A 1.15 service factor motor can be operated 15% higher than the motors nameplate horsepower. The 30 HP motor with a
1.15 service factor, for example can be operated at 34.5 HP. It should be noted that any motor operating continuously at a
service factor greater than 1 will have a reduced life expectancy compared to operating it at its rated horsepower. In addition,
performance characteristics, such as full load RPM and full load current, will be affected.
EF = Efficiency Factor
AC motor efficiency is expressed as a percentage. It is an indication of how much input electrical energy is converted to output
mechanical energy. The nominal efficiency of this motor is 93.6%. The higher the percentage the more efficiently the
motor converts the incoming electrical power to mechanical horsepower. A 30 HP motor with a 93.6% efficiency would consume less energy than a 30 HP motor with an efficiency rating of 83%. This can mean a significant savings in energy cost.
Lower operating temperature, longer life, and lower noise levels are typical benefits of high efficiency motors.
FLPF = Full Load Power Factor
The ratio of real or true power and the apparent power that is supplied (PF=P(watts)/S(va))
18 of 19