Beruflich Dokumente
Kultur Dokumente
MODELS:
Operating Instructions
86307580 - F
09/04/08
10070610
Model:
Date of Purchase:
Serial Number:
Sales Representative:
Address:
Phone Number:
Copyright 2008 Windsor Industries, Printed in USA
OVERVIEW
The Ninja is an electric powered carpet extractor intended for commercial use. This appliance
applies a cleaning solution to the carpet and then vacuums the soiled water back into the
recovery tank.
TABLE OF CONTENTS
Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Safety Label Location...........................................2-3
Grounding Instructions .........................................2-4
OPERATIONS
Technical Specifications.......................................3-1
Controls ................................................................3-2
Machine Operation...............................................3-3
Pre-Run Machine Inspection ............................3-3
Equipment Set-up .............................................3-3
Auto Fill .............................................................3-3
Auto Dump ........................................................3-3
Emptying & Cleaning Tanks..............................3-4
MAINTENANCE
Daily Maintenance................................................4-1
Periodic Maintenance...........................................4-1
Monthly Maintenance ...........................................4-1
Semi-annually ......................................................4-1
Lubrication............................................................4-1
Storage.................................................................4-1
Vacuum Motor Replacement ...............................4-2
Solution Pump Replacement................................4-2
Pump Replacement Kits.......................................4-3
Machine Troubleshooting.....................................4-4
Maintenance
Lubrication
Vacuum Motor Replacement
Solution Pump Replacement
Troubleshooting
1-1
SAFETY INSTRUCTIONS
! WARNING:
2-1
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine.
.
2-2
LABEL WARNING
86242230
PRV NO. 500009
2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit. The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
2-4
TECHNICAL SPECIFICATIONS
ITEM
ELECTRICAL
Vaccum Motor
Solution Pump
Solution Capacity
Recovery Capacity
Weight- Empty
Weight-Full Solution
Height
Length
Width
Power cord
MEASURE
115 Volt, 60 hz
7.2, 3 stage
1200 psi
10 gal (38 L)
8 gal (30L)
147 lbs (67 kg)
222 lbs (101 kg)
36 inches (91.4 cm)
29 inches (73.6 cm)
19.5 inches (49.5 cm)
(2) 22 feet (6.71 m)
LENGTH
WIDTH
HEIGHT
BY
CENTURY 400
3-1
CONTROLS
3-2
1.
Pump Switch
2.
Vacuum Switch
3.
Sump Switch
MACHINE OPERATION
PRE-RUN INSPECTION
AUTO FILL
AUTO DUMP
Connect standard garden hose to the front of the
machine and run to any sanitary sewer. Check inside
the recovery tank to make sure the float switch is not
obstructed.
The auto dump (sump
pump) must never be run
dry. The float switch in the recovery tank will prevent
this. Make sure the drain screen in the recovery tank
is kept clean.
3-3
MACHINE OPERATION
EMPTYING AND CLEANING
Always use defoamer if
foaming occurs. Foam
will suspend large particles that may damage
vacuum(s) as well as allow liquid into the vacuum
motor(s) without activating the float shutoff.
1. Before proceeding, make certain that the nozzle
is functioning properly.
a. To check, hold the wand about one foot
above the surface to be cleaned and open
the wand valve. A full spray should be
observed from the nozzle.
3-4
NOTES
3-5
MAINTENANCE
PERIODIC MAINTENANCE
DAILY MAINTENANCE
Unplug power cords
before servicing or
making any repairs.
1. Flush the entire system, including floor tool, hand
tool, etc., with 1 to 3 gallons of clean, hot water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically inspect
the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Wastewater should
be disposed of properly.
4. Occasionally check filter screen at the bottom of
the solution tank and rinse clean with hot water if
necessary.
5. Inspect hoses for wear. Frayed or cracked hoses
should be replaced to avoid vacuum or solution
pressure loss.
6. Inspect power cord for wear or damage. This
cable will lie on wet carpet. To prevent electrical
shock replace cords that are frayed or have
cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve
and gaskets to prevent possible leakage and
premature wear.
4-1
MAINTENANCE
Only qualified
maintenance personnel
are to perform the following repairs.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
4-2
MAINTENANCE
PUMP REPLACE KIT
1200 PSI
4-3
TROUBLESHOOTING
PROBLEM
Loss of Power
Electrical shock
CAUSE
SOLUTION
Loss of vacuum
Over saturation
Internal or external
solution line damaged and Replace
leaking
Internal pump components
Replace, see pump kit components
wearing out
Note: Operation of pump using a wand or hand tool with an orifice of less than .06
will cause pump to cavitate or pulsate and could result in premature wear of pump
components.
Check valves in pump
Replace or clean valves.
head for leaks.
Unit not plugged in
Connect unit to 3 prong grounded outlet
Loose wiring
See dealer
Clean with steel wool. Soak in acetic acid (white
Corrosion on fittings.
vinegar). Lubricate lightly with silicone base lubricant.
Unscrew and push in unloader knob. Connect hoses
Pressure locked.
before turning on pump
Circuit breaker tripped.
Carpet browning
4-4
FRAME
1
2
6
22
3
4
23
20
22
30
21
9
31
24
10
11
18
17
27
28
9
26
12
27
28
29
13
14
19
2
16
2
25
15
5-1
FRAME
1
2
PART
NO.
86005680
86010630
86233390
80887
4
5
6
7
8
9
10
11
86005640
86279190
86274040
86200010
86001120
86201300
86198460
86307610
57030
87095
70076
140-01
730059
280-03
20008
-
4
10
4
2
2
5
2
1
12
86306860
13
14
15
16
17
18
19
20
21
86202280
86271380
86273810
86232600
86201290
86199600
86002450
86006450
86202230
89252
57196
70018
18036
280-02
140-05
22015
67420
390-09A
2
2
10
2
4
2
1
1
2
22
86005710
57105
23
24
25
26
27
28
29
30
31
86268270
86308990
86273780
86201300
86005670
86256200
86199540
86202160
86199530
88226
70015
280-03
57040
73200
060-04A
320-05
060-04
1
3
4
2
2
2
1
2
1
REF
PRV NO
QTY
57047
87013
1
15
DESCRIPTION
SERIAL
NO.
NOTES:
5-2
CONTROLS
2
3
18
16
4
6
5
6
7
9
20
22
6
8
18
19
10
21
15
17
14
11
12
13
5-3
CONTROLS
1
2
3
PART
NO.
86270920
86298680
86006620
86308160
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86298690
86005720
86257400
86276290
86199660
86199650
86270990
86273980
86201640
86091030
86307620
86309080
86010650
86308170
86267650
86308490
86267510
86288500
57106
14462
70626
070-08A
070-08
57090
70066
330-13
62900
87018
880313
880295
57062
1
4
1
4
1
1
4
4
3
1
1
1
2
1
2
1
1
1
REF
PRV NO
QTY
57049
70127
4
1
2
DESCRIPTION
SERIAL
NO.
NOTES:
5-4
PUMP
3
15
1
4
5
17
4
2
3
6
13
7
10
11
16
12
8
14
5-5
PUMP
1
2
3
PART
NO.
86308190
86180040
86233150
REF
PRV NO.
QTY DESCRIPTION
790722
20042
1
1
7
86308200
5
6
7
8
9
10
11
12
86197420
86197540
86281980
86010630
86308340
86240410
86308180
86282270
31026
40013
39549
87013
40078
39631
4
2
1
4
1
1
1
-
13
86308220
14
15
16
17
86273810
86006450
86271110
86282360
70018
67420
57123
39734
4
1
4
1
SERIAL NO.
FROM
NOTES:
5-6
PUMPOUT
7
6
8
1
33
36
3
4
32
34
31
28
9
7
30
29
11
18
17
16
10
15
11
14
13
12
11
10
23
20
24
22
21
23
24
27
35
23
19
10
26
11
25
5-7
PUMPOUT
1
2
3
4
5
6
7
8
PART
NO.
86197420
86308150
86308470
86075210
86202210
86273830
86195060
86174540
31026
20062
030-76A
70020
15-808110
19-807014
1
1
1
1
1
3
1
2
86197490
34420
10
86197940
40027
11
12
13
14
15
16
86233150
86309360
86005670
86006450
86180230
86307950
20042
57040
67420
11-800299
-
4
1
1
1
1
1
17
86197910
40022
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
86006700
86173530
86308120
86233390
86308990
86010650
86006590
86281950
86270990
86308230
86309380
86306880
86276680
86010630
86279610
86201510
86005810
86197480
86176420
86247960
70232
790506
80887
87018
70088
39541
57090
70714
87013
87190
390-26
57245
34419
12-800052
57176
4
1
REF
PRV NO
QTY DESCRIPTION
1
1
6
2
1
4
1
1
1
1
1
2
1
1
1
1
SERIAL
NO.
NOTES:
86307580 NINJA1200 09
5-8
5
4
3
7
12
34
14
11
8
15
13
32
26
10
9
11
16
33
17
29
21
31
18
20
22
30
23
5
25
24
28
27
5-9
19
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
86033240
86199840
86200290
86090320
86237770
86033370
86201290
86064760
86090850
86199900
86279610
86273820
86198530
86201280
86010690
86307620
86007970
86197940
86197570
86090230
86197370
86273830
86273830
86090770
86307590
86307600
86007050
86161470
86199970
86191460
86276830
86005810
86237510
86200730
090-17
090-2A
260-33
87257
35256
51355
280-02
31082
065-42
110-26A
87190
70019
99809
280-01
87068
73864
40027
40028
87015
31017
70020
87013
065-37
70683
11-800444
120-08
15-808123
70743
57245
35182
065-03C
1
1
1
1
2
1
2
1
1
1
6
6
5
2
2
2
1
1
1
1
1
2
2
2
1
1
4
1
1
1
4
4
4
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-10
VACUUM MOTOR
1
2
3
4
5
1
7
3
8
10
12
3
11
5-11
VACUUM MOTOR
REF
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
86307630
86005810
86010630
86305930
86276270
86199920
86002380
86281180
86173100
86202050
86135270
86273770
86307930
PRV NO.
QTY
57245
87013
70619
110-28A
20046
39298
00-000004
360-05A
14035
70014
-
8
3
3
1
3
1
1
1
2
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-12
WIRING DIAGRAM
PUMP POWER
BLK
WHT
GRN
BLK
WHT
GRN
PANEL
VACUUM POWER
RED
RED
TRANSFORMER
PUMP SWITCH
BLU/BLK
RELAY
WHT/BRN
7
BLK
BRN
VACUUM SWITCH
FLOAT
8
SUMP SWITCH
TERMINAL BLOCK
2
BLK
WHT
BLK
WHT
PUMP
VACUUM
BLU
BLU
FAN
BLK
SUMP
WHT
M
GND WIRES
FRAME BASE
5-13
WIRING DIAGRAM
REF
1
2
3
4
5
6
7
8
PART
NO.
86268830
86267810
86308820
86267970
86267030
86266920
86307990
86305570
PRV NO.
QTY
88636
880356
880419
880180
880105
-
2
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-14
Product
Non-PE Parts
Service Labor
Travel
10 years
1 year
90days
None
3 years
90days
None
5 years
1 year
90days
None
90days
None
All others
UPV12 Upright Vacuum
Extractor brush motors, pump motors. ALL PC boards and electronics, ALL Vacuum motors (Except UPV12). ALL pumps carry
a one (1) year parts warranty.
Improper use of chemicals voids warranty and Century 400s liability. Defoamer is to be used in recovery tank of all Century 400
machines. Dry cleaning solvents cannot be used in any Century 400 equipment, if used fire and/or pump damage could result.
White vinegar should be pumped through the machine once each week to prevent mineral sealing.
Normal wear items and accessories including, but not limited to, carbon brushes, castors, clutches, cords, filters, finishes, gaskets,
hoses light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires, quick disconnects, o-rings,
seals, diaphragms, thermostats, and brass fittings will be warranted for manufacturing defects for 90-days from the purchase date for
parts only.
90 day unlimited warranty:
Any equipment that fails due to a manufacturing defect within the first 90 days from date of purchase will have an unlimited warranty,
which includes parts, standard freight, and labor. Labor or freight will not be covered after 90 days from the date of purchase.
The warranty commences on the purchase date by the original end user from an authorized Century 400 agent, subject to proof of
purchase. The machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase
cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Century 400 distributor. Parts replaced or
repaired under warranty are guaranteed for the remainder of the original warranty period.
Century 400, reserves the right to change its warranty policy without notice 86039960-B PRV NO 98868 10/17/08
Century 400 Inc. 1351 W. Stanford Ave., Englewood, CO 80110 (303) 762-1800 800-444-7654 FAX (303) 865-2794
1 of 2
Century 400, reserves the right to change its warranty policy without notice 86039960-B PRV NO 98868 10/17/08
Century 400 Inc. 1351 W. Stanford Ave., Englewood, CO 80110 (303) 762-1800 800-444-7654 FAX (303) 865-2794
2 of 2