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HMM INFRA LTD, AMBALA

CALCULATION OF LIFTING STREESES IN PLATE


GIRDER DUE TO LAUNCHING
38.590 MTR SPAN RFO
TATA Aldesa JV

TITLE
PROJECT
CUSTOMER

PREPARED BY
CHECKED BY
DATE

PS
RKS
2/20/2016

WIRE ROPE SLING

SLING FIXING ARRANGEMENT FOR


LIFTING THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984
BASIC DATA
Overall span
No. of Girder/span
Total Weight two lines
Weight of girder per meter length per girder
140/38.59/2
Size of top flange
36
Size of web
20
Size of Bottom flange
63
Over all depth of girder
Maximum Cantiliver length
(as per launching methodology)

=
=
=
=
mm
mm
mm
=
=

38.590
2
140
1.814
675
2690
1475
2789
10.295

m
Nos.
MT
MT/Rm
mm
mm
mm
mm
m

96.127

MT-m

18.6745

MT

COMPUTATION
Maximum BM due to cantiliver length

WL2/2

Shear Force due to cantiliver Length

WL

Properties of plate girder


675

36

20
2690

1475
I section detail

63

Taking Moment about Top


Area(cm2)A
243
538
929.25
1710.25

Sizes
Top flange
Web plate
Bottom Flange
Total

y(cm)
1.8
138.1
275.75

Ay(cm3)
437
74297.8
256241
330976

Ayy(cm4)
787.32
10260526
70658370
80919683

Ay/A

Ixx(cm4)
Iyy(cm4)
262.44
92264.0625
3244184.83333333 179.333333
3073.494375 1684749.61
3247521
1777193

=
=
=

193.525
85.375
20115142.389

cm
cm
cm4

Ztop

103940.872

cm3

Zbot
rxx
ryy

=
=
=
=

235608.888
108.451
32.236
31.937

cm3
cm
cm
cm

243
4
3.2
230.2

cm2

Ytop
Ybot
Ina(MI)

Ixx+Ayy-Ay x ymax

slenderness ratio

L/rmin

Checking Exiisting Flange in Tension Bending

(TOP FLANGE)

243

4x3.2

=
=
=
=

9612700/103940

243/230.2

97.625

Kg/cm2

1683
Safe

Kg/cm2

Area of Flange plate


Nos. of Rows of bolt holes
Dia of bolt
Net area
Bending stress
Maximum permisible Stress

c.m
cm2

Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)


While lifting Compression flange is laterally unsupported
calculation of laterally unsupported permissible compression bending stress
Refre IS 800 clause 6.2.4 for below given calculation
Fcb
K1(X+K2Y)C2/C1
The elastic critical stress
K1 = 0.45
K2 = 0.4
D/T=42.84
L/rmin = 32.08
X=1697
Y= 1656
C2=187.79 c.m.
C1=82.11 c.m.
Fcb=2428 MPA
FY=250 MPA
Permissible compressive stress
Compressive bending stress
Permissible compressive stress

160 MPA
/
9612712.8142

1632
235608.888

Kg/cm2
=
=

40.7994490256
1632
Safe

cm2
Kg/cm2

Checking Web Plate in Shear


Area of Web plate

538

cm2

Actual Shear Stress

34.711

Kg/cm2

Permissible shear stress

1020
Safe

Kg/cm2

Hold down Arrangement (tempoerary side support)


Self weight of Girder
Considered Lateral Load
0.025*70
Tension at CT prop
Nos of CT Prop
Tension in one CT prop
1.75/2
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m)

=
=
=
=
=
=

70
1.75
1.75
2
0.875

MT
MT
MT
nos

HMM INFRA LTD, AMBALA


TITLE
PROJECT
CUSTOMER

10102

WIRE ROPE SLING DIA 36MM


6X37 CONSTRUCTION

7675

14500
29850

PREPARED BY
CHECKED BY
DATE

PS
RKS
3/1/2016

12627

CALCULATION OF LIFTING STREESES IN PLATE


GIRDER DUE TO LAUNCHING
30 MTR SPAN IOCL
TATA Aldesa JV

7675

SLING FIXING ARRANGEMENT FOR LIFTING


THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984
BASIC DATA
Overall span
No. of Girder/span
Total Weight two lines
Weight of girder per meter length per girder
140/38.59/2
Size of top flange
25
Size of web
20
Size of Bottom flange
50
Over all depth of girder
Maximum Cantiliver length
(as per launching methodology)

=
=
=
=
mm
mm
mm
=
=

29.850
2
76
1.273
450
2450
1200
2525
7.675

m
Nos.
MT
MT/Rm
mm
mm
mm
mm
m

37.494

MT-m

9.7705

MT

COMPUTATION
Maximum BM due to cantiliver length

WL2/2

Shear Force due to cantiliver Length

WL

Properties of plate girder


450

25

20
2450

1200
I section detail

50

Taking Moment about Top


Area(cm2)A
112.5
490
600
1202.5

Sizes
Top flange
Web plate
Bottom Flange
Total

y(cm)
1.25
125
250

Ay(cm3)
141
61250
150000
211391

Ayy(cm4)
175.78125
7656250
37500000
45156426

Ay/A

Ixx(cm4)
Iyy(cm4)
58.59375
18984.375
2451020.83333333 163.333333
720000
1250
2452329
739148

=
=
=

175.793
76.707
10447843.493

cm
cm
cm4

Ztop

59432.777

cm3

Zbot
rxx
ryy

=
=
=
=

136203.888
93.212
24.793
30.957

cm3
cm
cm
cm

112.5
4
3.2
99.7

cm2

Ytop
Ybot
Ina(MI)

Ixx+Ayy-Ay x ymax

slenderness ratio

L/rmin

Checking Exiisting Flange in Tension Bending

(TOP FLANGE)

112.5

4x3.2

=
=
=
=

3749400/59432

112.5/99.7

71.186

Kg/cm2

1683
Safe

Kg/cm2

Area of Flange plate


Nos. of Rows of bolt holes
Dia of bolt
Net area
Bending stress
Maximum permisible Stress

c.m
cm2

Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)


While lifting Compression flange is laterally unsupported
calculation of laterally unsupported permissible compression bending stress
Refre IS 800 clause 6.2.4 for below given calculation
Fcb
K1(X+K2Y)C2/C1
The elastic critical stress
K1 = 0.45
K2 = 0.4
D/T=50.5
L/rmin = 30.957
X=1683
Y= 1656
C2=175.793 c.m.
C1=76.707 c.m.
Fcb=2418 MPA
FY=250 MPA
Permissible compressive stress
Compressive bending stress
Permissible compressive stress

160 MPA
/
3749436.7672

1632
136203.888

Kg/cm2
=
=

27.5281183909
1632
Safe

cm2
Kg/cm2

Checking Web Plate in Shear


Area of Web plate

490

cm2

Actual Shear Stress

19.940

Kg/cm2

Permissible shear stress

1020
Safe

Kg/cm2

Hold down Arrangement (tempoerary side support)


Self weight of Girder
Considered Lateral Load
0.025*70
Tension at CT prop
Nos of CT Prop
Tension in one CT prop
1.75/2
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m)

=
=
=
=
=
=

70
1.75
1.75
2
0.875

MT
MT
MT
nos

HMM INFRA LTD, AMBALA


CALCULATION OF LIFTING STREESES IN PLATE
GIRDER DUE TO LAUNCHING
39.400 MTR SPAN RUB
TATA Aldesa JV

TITLE
PROJECT
CUSTOMER

PREPARED BY
CHECKED BY
DATE

PS
RKS
2/20/2016

10200

19000
39400

14021

11322

WIRE ROPE SLING

10200

SLING FIXING ARRANGEMENT FOR


LIFTING THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span
No. of Girder/span
Total Weight two lines
Weight of girder per meter length per girder
140/38.59/2
Size of top flange
36
Size of web
16
Size of Bottom flange
32
Over all depth of girder
Maximum Cantiliver length
(as per launching methodology)

=
=
=
=
mm
mm
mm
=
=

60.000
4
1650
7.175
900
3500
900
3568
15

m
Nos.
MT
MT/Rm
mm
mm
mm
mm
m

807.188

MT-m

107.6250

MT

COMPUTATION
Maximum BM due to cantiliver length

WL2/2

Shear Force due to cantiliver Length

WL

Properties of plate girder


900

36

16
3500

900
I section detail

32

Taking Moment about Top


Area(cm2)A
324
560
288
1172

Sizes
Top flange
Web plate
Bottom Flange
Total

y(cm)
1.8
178.6
355.2

Ay(cm3)
583
100016
102298
202897

Ayy(cm4)
1049.76
17862857.6
36336108
54200015

Ay/A

Ixx(cm4)
Iyy(cm4)
349.92
218700
5716666.66666667 119.466667
194400
245.76
5717262
413219

=
=
=

173.120
183.680
24791755.511

cm
cm
cm4

Ztop

143205.499

cm3

Zbot
rxx
ryy

=
=
=
=

134972.637
145.442
18.777
79.885

cm3
cm
cm
cm

324
6
2.6
308.4

cm2

Ytop
Ybot
Ina(MI)

Ixx+Ayy-Ay x ymax

slenderness ratio

L/rmin

Checking Exiisting Flange in Tension Bending

(TOP FLANGE)

324

4x3.2

=
=
=
=

10562400/115597

306/293.2

592.169

Kg/cm2

1683
Safe

Kg/cm2

Area of Flange plate


Nos. of Rows of bolt holes
Dia of bolt
Net area
Bending stress
Maximum permisible Stress

c.m
cm2

Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)


While lifting Compression flange is laterally unsupported
calculation of laterally unsupported permissible compression bending stress
Refre IS 800 clause 6.2.4 for below given calculation
Fcb
K1(X+K2Y)C2/C1
The elastic critical stress
K1 = 0.7
K2 = 0.4
D/T=88
L/rmin = 93.940
X=304
Y= 294
C2=187.79 c.m.
C1=82.11 c.m.
Fcb=2428 MPA
FY=250 MPA
Permissible compressive stress
Compressive bending stress
Permissible compressive stress

160 MPA
/
80718750

385
134972.637

Kg/cm2
=
=

598.0378829378
385
Safe

cm2
Kg/cm2

Checking Web Plate in Shear


Area of Web plate

560

cm2

Actual Shear Stress

192.188

Kg/cm2

Permissible shear stress

1020
Safe

Kg/cm2

Hold down Arrangement (tempoerary side support)


Self weight of Girder
Considered Lateral Load
0.025*70
Tension at CT prop
Nos of CT Prop
Tension in one CT prop
1.75/2
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m)

=
=
=
=
=
=

70
1.75
1.75
2
0.875

MT
MT
MT
nos

HMM INFRA LTD, AMBALA


CALCULATION OF LAUNCHING STRESSES IN 64
PREPARED BY
MTR SPAN
64 MTR SPAN
CHECKED BY
TATA Aldesa JV
DATE

TITLE
PROJECT
CUSTOMER
CODE AND REFRENCES
The following documents are referred in preparation of this calculation
i) IS : 800-1984
BASIC DATA
Overall span
No. of Girder/span
Total Weight four lines
Weight of girder and track per meter length per girder
Size of top flange
Size of top flange
Size of web
Size of Bottom flange

PS
RKS
3/9/2016

=
=
=
=
mm
mm
mm
mm
mm
=
=

64
4
400
1.763
800
900
3500
900
1100
3582
64

m
Nos.
MT
MT/Rm
mm
mm
mm
mm
mm
mm
m

3609.600

MT-m

112.8000

MT

Ayy(cm4)
312.5
3164.0625
18144000
36623105
35531183
90301765

Ixx(cm4)
104.1666666667
117.1875
5716666.66666667
245.76
143.2291666667
5717277

Iyy(cm4)
106666.667
151875
119.466667
194400
277291.667
730353

=
=
=

196.023
162.177
36537235.635

cm
cm
cm4

Ztop

186392.782

cm3

Zbot
rxx
ryy

=
=
=
=

225292.066
153.632
21.721
41.658

cm3
cm
cm
cm

Over all depth of girder


Maximum Cantiliver length

400/64/4
25
25
16
32
25

(as per launching methodology)

COMPUTATION
Maximum BM due to cantiliver length

WL2/2

Shear Force due to cantiliver Length

WL

Properties of plate girder


900

25

16
3500

900
I section detail

32

Taking Moment about Top


Sizes
Additional top flange
Top flange
Web plate
Bottom Flange
Bottom Flange
Total
Ytop
Ybot
Ina(MI)

slenderness ratio

Area(cm2)A
200
225
560
288
275
1548

y(cm)
1.25
3.75
180
356.6
359.45

Ay/A
Ixx+Ayy-Ay x ymax

L/rmin

Ay(cm3)
250
844
100800
102701
98849
303443

PASS

Checking Exiisting Flange in Tension Bending

(TOP FLANGE)

425

4x2.6

=
=
=
=

340400000/115597

324/308.4

2010.347

Kg/cm2

=
=

1540
1925

Kg/cm2

Area of Flange plate


Nos. of Rows of bolt holes
Dia of bolt
Net area
Bending stress

Maximum permisible Stress


Increse in Maximum permisible Stress

425
6
2.6
409.4

cm2
c.m
cm2

FAIL
Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)
=
Area of Flange plate
Bending stress

340400000/134972

Maximum permisible Stress


Increse in Maximum permisible Stress

563

cm2

1602.187

Kg/cm2

=
=

1540
1925

Kg/cm2

PASS
Checking Web Plate in Shear
Area of Web plate

560

cm2

Actual Shear Stress

201.429

Kg/cm2

Permissible shear stress

1020
Safe

Kg/cm2

1.763
64
36537235.635
2047000.000
49.4203
19.692

MT/Rm
Mtr
cm4
kg/cm2
cm
cm

Check for deflection


self weight of girder+track
span
MI of girder
Modulus of elasticity
actual deflection
permissibe deflection

wL4/8EI
l/325

FAIL

HMM INFRA LTD, AMBALA


CALCULATION OF LIFTING STREESES IN PLATE
GIRDER DUE TO LAUNCHING
39.400 MTR SPAN RUB
TATA Aldesa JV

TITLE
PROJECT
CUSTOMER

PREPARED BY
CHECKED BY
DATE

PS
RKS
2/20/2016

10200

19000
39400

14021

11322

WIRE ROPE SLING

10200

SLING FIXING ARRANGEMENT FOR


LIFTING THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span
No. of Girder/span
Total Weight two lines
Weight of girder per meter length per girder
140/38.59/2
Size of top flange
40
Size of web
20
Size of Bottom flange
40
Over all depth of girder
Maximum Cantiliver length
(as per launching methodology)

=
=
=
=
mm
mm
mm
=
=

46.710
5
240
1.328
600
2420
750
2500
18.98

m
Nos.
MT
MT/Rm
mm
mm
mm
mm
m

239.131

MT-m

25.1982

MT

COMPUTATION
Maximum BM due to cantiliver length

WL2/2

Shear Force due to cantiliver Length

WL

Properties of plate girder


600

40

20
2420

750
I section detail

40

Taking Moment about Top


Area(cm2)A
240
484
300
1024

Sizes
Top flange
Web plate
Bottom Flange
Total

y(cm)
2
125
248

Ay(cm3)
480
60500
74400
135380

Ayy(cm4)
960
7562500
18451200
26014660

Ay/A

Ixx(cm4)
Iyy(cm4)
320
72000
2362081.33333333 161.333333
140625
400
2362801
212786

=
=
=

132.207
117.793
10479273.443

cm
cm
cm4

Ztop

79264.116

cm3

Zbot
rxx
ryy

=
=
=
=

88963.489
101.162
14.415
131.666

cm3
cm
cm
cm

240
6
2.6
224.4

cm2

Ytop
Ybot
Ina(MI)

Ixx+Ayy-Ay x ymax

slenderness ratio

L/rmin

Checking Exiisting Flange in Tension Bending

(TOP FLANGE)

240

4x3.2

=
=
=
=

10562400/115597

306/293.2

322.661

Kg/cm2

1683
Safe

Kg/cm2

Area of Flange plate


Nos. of Rows of bolt holes
Dia of bolt
Net area
Bending stress
Maximum permisible Stress

c.m
cm2

Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)


While lifting Compression flange is laterally unsupported
calculation of laterally unsupported permissible compression bending stress
Refre IS 800 clause 6.2.4 for below given calculation
Fcb
K1(X+K2Y)C2/C1
The elastic critical stress
K1 = 0.7
K2 = 0.4
D/T=88
L/rmin = 93.940
X=304
Y= 294
C2=187.79 c.m.
C1=82.11 c.m.
Fcb=2428 MPA
FY=250 MPA
Permissible compressive stress
Compressive bending stress
Permissible compressive stress

160 MPA
/
23913067.785

385
88963.489

Kg/cm2
=
=

268.7964257992
385
Safe

cm2
Kg/cm2

Checking Web Plate in Shear


Area of Web plate

484

cm2

Actual Shear Stress

52.062

Kg/cm2

Permissible shear stress

1020
Safe

Kg/cm2

Hold down Arrangement (tempoerary side support)


Self weight of Girder
Considered Lateral Load
0.025*70
Tension at CT prop
Nos of CT Prop
Tension in one CT prop
1.75/2
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m)

=
=
=
=
=
=

70
1.75
1.75
2
0.875

MT
MT
MT
nos

HMM INFRA LTD, AMBALA


CALCULATION OF LIFTING STREESES IN PLATE
GIRDER DUE TO LAUNCHING
38.590 MTR SPAN RFO
TATA Aldesa JV

TITLE
PROJECT
CUSTOMER

PREPARED BY
CHECKED BY
DATE

PS
RKS
2/20/2016

WIRE ROPE SLING

SLING FIXING ARRANGEMENT FOR


LIFTING THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984
BASIC DATA
Overall span
No. of Girder/span
Total Weight OF lines
Weight of girder per meter length per girder
140/38.59/2
Size of top flange
32
Size of web
16
Size of Bottom flange
32
Over all depth of girder
Maximum Cantiliver length
(as per launching methodology)

=
=
=
=
mm
mm
mm
=
=

43.550
5
200
0.918
750
2686
750
2750
14.225

m
Nos.
MT
MT/Rm
mm
mm
mm
mm
m

92.928

MT-m

13.0654

MT

COMPUTATION
Maximum BM due to cantiliver length

WL2/2

Shear Force due to cantiliver Length

WL

Properties of plate girder


750

32

16
2686

750
I section detail

32

Taking Moment about Top


Area(cm2)A
240
429.76
240
909.76

Sizes
Top flange
Web plate
Bottom Flange
Total

y(cm)
1.6
137.5
273.4

Ay(cm3)
384
59092
65616
125092

Ayy(cm4)
614.4
8125150
17939414.4
26065179

Ay/A

Ixx(cm4)
Iyy(cm4)
204.8
112500
2583787.31413333 91.6821333
112500
204.8
2584197
225092

=
=
=

137.500
137.500
11449225.714

cm
cm
cm4

Ztop

83267.096

cm3

Zbot
rxx
ryy

=
=
=
=

83267.096
112.182
15.730
90.435

cm3
cm
cm
cm

240
6
2.4
225.6

cm2

Ytop
Ybot
Ina(MI)

Ixx+Ayy-Ay x ymax

slenderness ratio

L/rmin

Checking Exiisting Flange in Tension Bending

(TOP FLANGE)

240

4x3.2

=
=
=
=

9612700/103940

243/230.2

118.726

Kg/cm2

1683
Safe

Kg/cm2

Area of Flange plate


Nos. of Rows of bolt holes
Dia of bolt
Net area
Bending stress
Maximum permisible Stress

c.m
cm2

Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)


While lifting Compression flange is laterally unsupported
calculation of laterally unsupported permissible compression bending stress
Refre IS 800 clause 6.2.4 for below given calculation
Fcb
K1(X+K2Y)C2/C1
The elastic critical stress
K1 = 0.45
K2 = 0.4
D/T=42.84
L/rmin = 32.08
X=1697
Y= 1656
C2=187.79 c.m.
C1=82.11 c.m.
Fcb=2428 MPA
FY=250 MPA
Permissible compressive stress
Compressive bending stress
Permissible compressive stress

160 MPA
/
9292795.6372

1632
83267.0961

Kg/cm2
=
=

111.6022543374
1632
Safe

cm2
Kg/cm2

Checking Web Plate in Shear


Area of Web plate

429.76

cm2

Actual Shear Stress

30.402

Kg/cm2

Permissible shear stress

1020
Safe

Kg/cm2

Hold down Arrangement (tempoerary side support)


Self weight of Girder
Considered Lateral Load
0.025*70
Tension at CT prop
Nos of CT Prop
Tension in one CT prop
1.75/2
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m)

=
=
=
=
=
=

70
1.75
1.75
2
0.875

MT
MT
MT
nos

HMM INFRA LTD, AMBALA

6928

TITLE
PROJECT
CUSTOMER

PREPARED BY
CHECKED BY
DATE

PS
RKS
8/17/2016

9627

CALCULATION OF LIFTING STREESES IN PLATE


GIRDER DUE TO LAUNCHING
44.452 MTR SPAN ETMJ3
TATA Aldesa JV

18226

8000
18226
44452
SLING FIXING ARRANGEMENT FOR
LIFTING THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984
BASIC DATA
Overall span
No. of Girder/span
Total Weight two lines
Weight of girder per meter length per girder
192/44.452/2
50
Size of top flange
20
Size of web
63
Size of Bottom flange
Over all depth of girder
Maximum Cantiliver length
(as per launching methodology)

=
=
=
=
mm
mm
mm
=
=

44.452
2
192
2.160
850
2900
1750
3013
18.226

m
Nos.
MT
MT/Rm
mm
mm
mm
mm
m

358.701

MT-m

39.3615

MT

COMPUTATION
Maximum BM due to cantiliver length

WL2/2

Shear Force due to cantiliver Length

WL

Properties of plate girder


850

50

20

1750
I section detail

2900

63

Taking Moment about Top


Area(cm2)A
425
580
1102.5
2107.5

Sizes
Top flange
Web plate
Bottom Flange
Total

y(cm)
2.5
150
298.15

Ay(cm3)
1063
87000
328710
416773

Ayy(cm4)
2656.25
13050000
98004998.31
111057655

Ay/A

Ixx(cm4)
Iyy(cm4)
885.4166666667
255885.417
4064833.33333333 193.333333
3646.51875 2813671.88
4069365
3069751

=
=
=

197.757
103.543
32707266.878

cm
cm
cm4

Ztop

165391.198

cm3

Zbot
rxx
ryy

=
=
=
=

315881.001
124.577
38.165
47.756

cm3
cm
cm
cm

425
4
3.2
412.2

cm2

Ytop
Ybot
Ina(MI)

Ixx+Ayy-Ay x ymax

L/rmin

slenderness ratio

Checking Exiisting Flange in Tension Bending

(TOP FLANGE)

425

4x3.2

=
=
=
=

35870100/165391

243/230.2

223.615

Kg/cm2

1500
Safe

Kg/cm2

113.556

cm2

1632
Safe

Kg/cm2

Area of Web plate

580

cm2

Actual Shear Stress

67.865

Kg/cm2

Area of Flange plate


Nos. of Rows of bolt holes
Dia of bolt
Net area
Bending stress
Maximum permisible Stress

c.m
cm2

Checking Exiisting Flange in Compression Bending (BOTTOM FLANGE )


While lifting Compression flange is laterally unsupported
calculation of laterally unsupported permissible compression bending stress
Refre IS 800 clause 6.2.4 for below given calculation
Fcb
K1(X+K2Y)C2/C1
The elastic critical stress
K1

w
K2

D/T
L/rmin
X
Y
C2
C1
Fcb
FY

=
=
=
=
=
=
=
=
=

Permissible compressive stress


Compressive bending stress
Permissible compressive stress

0.6
0.9
0.4
47.825
47.75552
1335
1309
197.757
103.543
2130

c.m
c.m.

c.m
c.m.
mpa

250 mpa
160 MPA
/
35870106.29

1632
315881.001

Kg/cm2

Checking Web Plate in Shear

Permissible shear stress


Design of Lifting sling
Load per lifting point
Inclination of sling
Actual Load in Sling
fector of safety
Load after factor of safety

=
=
=
=
=
=
=

48/cos30

Diameter of wire rope required as Per IS:2062

Design of Lifting Lug


Material of lug
Yield Stress
Width of lifting lug
Height of lifting lug
Thickness of lifting lug
Distance of hole from the top of the lifting lug
Diameter of hole in the lifting lug
bottom of the welding to the center of hole
Total weld length on lifting lug
Fillet weld size on lifting lug

Weight to be lifted

Double shear
Area of lifting hook above hole = (R - d/2) * t
Shear stress = F / Aa
(double shear)
Permissible shear stress 0.4 * Sy

IS 2062 E350Gr B
Sy
b
H
t
R
d
s

1020
Safe

48
MT
30
deg
55.427
Mt
5
277.136
MT
2826.7898383372
KN
72
mm
1770 construction fibre core

=
=
=
=
=
=
=
=
=

W
F

=
=

Aa
Ssa
Ss

=
=
=

Kg/cm2

350 N/mm2
500 mm
250 mm
40 mm
175 mm
100 mm
75 mm
1080 mm
10 mm

55.427 MT
543741 N

5000.0 mm2
108.7 N/mm2
140 N/mm2
SAFE

Tenisile stress
Area at width = (b-d) * t
Tenisile stress = F / Ab
Permissible tenisile stress = 0.66 * Sy

Ab
Stb
Stb

=
=
=

16000.0 mm2
33.98 N/mm2
231 N/mm2
SAFE

Bending stress
Horizontal force on lifting lug (assuming 15 0 sling angle)
Bending moment at base of Bracing =Fh*s
Section modulus of bracing = b * t2 / 6
Bending stress Mo / z
Permissible bending stress 0.66 * Sy

Fh
Mo
z
Sbw
Sbw

=
=
=
=
=

140678 N
10550881 N-mm
133333 mm3
79 N/mm2
231 N/mm2
SAFE

Bearing stress
Force on Lug
bearing area of hole

Bs
Ba

543741 N
4000 mm3

Bearing stress
Permissible bending stress 0.66 * Sy

Bs/Ba

=
=

135.94 N/mm2
231 N/mm2
SAFE

Check for Weld


Load on weld
Length of weld
Size of weld
Normal stress in weld
allowable stress in weld

F
Lw
w
F/0.7xwxLw)

=
=
=
=
=

543741.339
1080
10
71.923
108
SAFE

N
mm
mm
N/mm2
N/mm3