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EVH1 Series Indoor High-voltage Vacuum Circuit Breaker INSTRUCTION MANUAL Tiashui Changcheng Switchgear Co., Ltd. Warning: before installing and using the circuit breaker, please read the instruction manual carefully. Unadvisable installation and use will cause product quality to drop and even endanger personal safety! Catalogue 4. OVERVIEW. 1.1 MAIN PURPOSE AND APPLICABLE SCOPE. 1.2 TYPE AND MEANING. 2. TECHNICAL DATA... 2.1 FOR MAIN TECHNICAL PARAMETERS OF CIRCUIT BREAKER... 2.2 MECHANICAL CHARACTER PARAMETERS. 2.3 MAIN CIRCUIT RESISTANCE VALUE OF CIRCUIT BREAKER ... 2.4 ENERGY-STORAGE MOTOR 2.5 TECHNICAL DATA OF OPENING AND CLOSING COILS. 2.6 TECHNICAL DATA OF AUXILIARY SWITCH. 3. AMBIENT REQUIREMENT.. 4. PRODUCT STRUCTURE AND OPERATING PRINCIPLE 4.1 PRODUCT STRUCTURE .... 4.2 OPERATING PRINCIPLE... 4.3 OPERATING MECHANISM. 4.4 INNER ELECTRIC WIRING OF CIRCUIT BREAKER... 5. TRANSPORTATION .. 5.1 TRANSPORT OF PACKING CASE.. 5.2 UNPACKING THE PACKING CASE, 5.3 INDOOR TRANSPORT... 6. INSTALLATION ... 6.1 INSPECTION BEFORE INSTALLATION. 6.2 INSTALLATION ... INSPECTION ... 7.1 INSPECTING FASTENER 7.2 OPERATION INSPECTION . 7.3 CIRCUIT RESISTANCE INSPECTION 7.4 INSULATION LEVEL INSPECTION. 8. OPERATION... 8.1 MANUAL OPERATION ... 8.2 ELECTRIC ENERGY-STORAGE OPERATION. 8.3 ELECTRIC CLOSING OPERATION ... 8.4 ELECTRIC OPENING OPERATION ... 8.5 INTERLOCK. 8.6 EMERGENT OPENING OPERATION 9. MAINTENANCE... 9.1 REGULAR INSPECTION 9.2 CLEANING. 9.3 LUBRICATION 9.4 PRECAUTIONS OF MAINTENANCE .. 10. THE FOLLOWING ATTACHED DOCUMENTS ARE PROVIDED FOR PRODUCT. 11. THE FOLLOWING ACCESSORIES ARE PROVIDED FOR PRODUCT. 12. ORDERING INSTRUCTION.. 1. Overview 1.1 Main purpose and applicable scope EVH1 series high-voltage vacuum circuit breaker is an indoor equipment with three-phase AC of 50Hz and rated voltage of 3.6~24kV and can be used for control and protection of electric facilities in factory, mine, enterprise, power plant and substation. The product conforms to standards of GB1984-2003 “High-voltage AC Circuit Breaker”, DL/T402-2007 “Technical Condition for Order of High-voltage Vacuum Circuit Breaker’ and 1EC62271-100: 2001 “High-voltage AC Circuit Breaker’. EVH1 series indoor high voltage vacuum circuit breaker can be installed not only into truck type switchgear, but also into fixed type switchgear. The circuit breaker possesses merits such as long life, simple maintenance, no pollution, no explosion hazard and low noise and is adaptable to quite harsh working conditions, such as frequent operation and so on 1.2 Type and meaning EVH1—0/TO - Rated short-circuit Type ——_____| breaking current (kA) Design series number “—— Rated current (A) Spring operating mechanism Rated voltage (kV) 2. Technical Data 2.1 Main technical parameters of circuit breaker See Table 1 and Table 2. Table 1 No. Name Unit Value 1_[ Rated voltage KV 2 min power Rated | frequency withstand 42 2 | insulation | voltage kv level inpulse withstand a voltage (peak value) F250 | 2500= 3 | Rated current A | 630 | 1250 | 1600 | 2000 | 1750" | Rated short-ovreult breaking alent 25 315 40 Rated — short-circuit making a ae i 80 (100) 100 (130) @ _| Rated peak withstand current 63 80 (100) 400 (130) Rated short time withstand 7) | Rated 25 315 40 8 | Electric life times 30 Rated short-circuit current 8 | duration s f 70 _| Rated operating sequence 0-0.38-C0-1805-CO Ti_| Mechanical life times 20000 T 70000 Rated single capacitor bank 12 | breaking current a £30 Rated back-to-back capacitor 13 | bank breaking current 2 iad Note: The values in brackets are the increased current value, which is supplied in case of the special requirement from users. Table 2 No. Name Unit Value 1_[ Rated voltage kv 24 Rated | tmin power frequency fe 2 | insulation | withstand voltage. kv level _[ inpulse withstand voltage 125 3__| Rated current ‘A__ | 630-1600 | 1250 | 2500 | 3150 4_| Rated short-circuit breaking current 25 315) a = F oie making current as 3 80 6_| Rated peak withstand current 63 80 7_| Rated short time withstand current 25 315 8 | Electric life times E2 20 9 _| Rated short-circuit current duration 8 4 10_| Rated operating sequence (0-0.38-CO-180s-CO 11_| Mechanical life times: 70000 12 | Rated single capacitor bank breaking], aaa a pee cere capacitor bank |, al 2.2 Mechanical character parameters Mechanical Character Parameter of EVH1-12/T630-25 and EVH1-12/T1250-31.5 shall conform to provisions of Table 4. Table 4 Value bis bo Coe 630-25 1250-315 Clearance between opening contacts oc 2_| Contact travel mm 320.5 ae Cee nee beeen 17041.5 | 21081.5 | 275215 [Rebound time of closing - contacts Three phase opening 5 | asynchronism ui <2 | Opening time 30-60 7_[Closing time 35-75 a | Opening speed (6mm after 14002 just opening) 9 [Average closing speed Tne (6mm before just closing) ais Opening rebound 10 | amplitude value mm = EVH1-12/T630-2_ is equipped with Simens arc extinguishing chamber, EVH1-12/T1250-31.5 is equipped with Simens arc extinguishing chamber, EVH1-12/T1600-31.5Simens arc extinguishing chamber. The mechanical parameter shall conform to the provision of Table 5 Table 5 No. Name Unit Value Clearance between opening 05 1 By contacts Contact travel mm 3.50.5 a 170215 | 21081.5 | 27521.5 4 [Rebound time of closing = contacts 3 | Three phase opening A asynchronism = ‘Opening time, when | Max the operating | Rated 30-60 voltage: Min Closing time 35-75 Opening speed (mm _afier e just opening) ae disco | Average closing speed (6mm neces before just closing) a 49 | Opening rebound amplitude | 2 value Note: EVH1-12/T1600-31 Scirouit breaker is applicable to 210mm and 275mm phase distance. The mechanical parameter of EVH1-12/T2000-40,EVH1-12/T1250-40 and EVH1-12/T3150-40 shall conform to the provision of Table 6. Table 6 ; Value Ne. boat) Unit | 3000-40 | 1250-40 | 3150-40 Clearance between 1 | opening contacts el 2_| Contact travel mm 320.5 Center Clearance between 3 | poles 275415 4 [Rebound time of closing 2 5_|Three phase opening| <2 6_| Opening time 30-60 7_[ Closing time 35-75 8_[ Opening speed (6mm after! | 1,210.2 1420.2 9 [Average closing speed 0,820.2 | 1,020.2 | 0.610.2 10__[ Opening Tebound | mm <2 After the circuit breaker is installed and adjusted, the mechanical Character Parameter of EVH1-24 shall conform to provisions of table 8. Table 8 No. Name Unit Value Clearance between opening 1 | contacts eo 2_| Contact travel 420.5 3__| Center Clearance between poles 28531 4__| Rebound time of closing contacts <3 Three phase opening 5 <2 asynchronism ms | Opening time 30-60 7__|Closing time 35-75 g | Opening speed (mm after just An opening) ; Average closing speed (full) "YS Be eee 0.8102 10_| Opening rebound amplitude value |_mm 2 2.3 Mai circuit resistance value of circuit breaker Table 9 Rated 7 Value “| name current_| Unit T2kV 2aKkV 630A <45 $45 12508 533 <36 ™ 1600A 525 30 fain circuit Pealetance 2000A__| uo 20 <25 2500A, <20 $20 31508 15 <15 4000A, 2.4 Energy-storage motor Permanent magnet single-phase DC motor is adopted. For its technical data, see Table 10. Table 10 Rated input | Normal working voltage | Energy-storage Rated voltage (V) | power (W) scope (V) time (s) 85%~110% E 1Dc220, DC110 75 Rae ivoiece | Note: AC and DC power supplies are allowed for operating voltage. | 2.5 Technical data of opening and closing coils, Table 11 Closing coil ‘Opening coil ‘Ac220, | AC110, AC220, | ACTI0, Rated operating voltage(V) | pc220_| _pc110 e220 | _Dc110 Coil current (A) “1.45 29 1.45 29 Nome ae voltage | g5%.110% rated voltage | 65%-120% rated voltage 2.6 Technical dat of auxiliary switch Table 12 Name “Type Specs Purpose MicroswitchS1 csk1 | acts 3a/seov | Eneray-storage position ‘Auxiliary switch of circuit Auxiliary switch $2 | F10-16C | AC 10A/380V pair agai deen Auxiliary switches Testing and service position Sea. [FRI | AC 10A/660V a 3. Ambient Requirement a) Upper temperature limit of ambient air is not above +40°C and lower limit not below -15°C; b) The relative humidity with altitude not more than 1000m shall be controlled at a daily average value of not greater than 95% and monthly average value of not greater than 90%; ¢) The saturated vapor pressure shall be controlled at a daily average value of not greater than 2.2kPa and monthly average value of not greater than 1.8kPa; ) There shall be no frequent violent vibration at installation site; ©) Ambient air shall be free from evident pollution by corrosive or flammable gas, water vapor; Installation site shall keep dry and clean 4. Product Structure and Operating Principle 4.4 Product structure 4.1.1 General layout EVH1 series vacuum circuit breakers arrange the vacuum interrupter and the operating mechanism in a common frame, which is an integral type layout. This kind of structural design could make the operating performance of mechanism and vacuum interrupter work well, and reduce needless driving stage, decrease energy consumption and noise, make the operating performance more reliable. EVH1 series high-voltage vacuum circuit breakers are suitable to be equipped in the removable switchgears as well as in fixed switchgears. 4.1.1.1 Main circuit of circuit breaker adopts the structure of embedding vacuum interrupter into the insulation pole, which integrated the vacuum interrupter into a tubular insulated canister (except for 4000A specification) at longitudinal direction. The insulated canister is molded by APG technology with epoxy resin. This kind of structural design can not only prevent vacuum interrupter from being damaged by external factors, but also ensure that it still assumes high impedance state against voltage effect despite environments of moist heat or heavily polluted conditions. 4.1.1.2 The operating mechanism is an independent mode of spring operating mechanism that can be energy-stored manually or by motor. The operating mechanism is a splint structure, and located in the operating mechanism case in front of the vacuum interrupter. 4.1.2 Outline dimension Figure: Outline, installation and coordination dimension of EVH1-12/T630-25 and EVH1-12/T1250-31.5 630A......25kA 1250A......31.5kA, Outline, installation and coordination dimension of EVH1-12/T1600-31.5 1600A.......31.5kA Outline, installation and coordination dimension of EVH1-12/T2000-31.5 (40) mes aot [om ‘| 81 | ron Outline, installation and coordination dimension of EVH1-12/T1250-40 1250A......40kA Outline, installation and coordination dimension of EVH1-12/T3150-40 2500,3150A......40kA Outline, installation and coordination dimension of EVH1-24/T1600-25 EVH1-24/T2500-31.5 Outline, installation and coordination dimension of EVH1-24/T3150-31.5 4.2 Operating principle 4.2.1 Vacuum interrupter EVH1 series indoor high voltage vacuum circuit breaker is equipped with ceramic vacuum interrupter of the latest technology, which adopts copper chromium contact material and cyathiform contact structure with longitudinal magnetic field, and is small in contact abrasion, long in life, high in withstand voltage level, stable in media insulating strength, quick in behind-arc recovery, low in cut-off and strong in breaking ability. The vacuum interrupter can attain basic requirements that normal storage term is not below 20 years when inner gas pressure is below 1.33*10"Pa. The action life of vacuum interrupter is higher than mechanical life times of circuit breaker. 4.2.2 Are extinction principle When performing opening operation, circuit breaker's movable contacts and fixed contacts are opened on load under the action of operating mechanism, the vacuum arc will appear across the contacts. Simultaneously, due to the special construction of contact, suitable longitudinal magnetic field occurs at contact gapping to make vacuum electric arc keep divergent mode and electric arc evenly disperse over contact surface for combustion to maintain low arc voltage. When current is naturally in zero passage, residual ion, electron and metal steam can be compounded or agglomerated on contact surface and shielding within several microseconds, the dielectric strength of the gap of the arc extinguishing chambers is quickly recovered, the arc will be extinguished, thus the purpose of breaking can be realized. Since this circuit breaker takes use of the longitudinal magnetic field to control the vacuum arc, so it has strong and steady capability of breaking current. 4.2.3 Action principle Figure 1 4.2.3.1 Energy-storage action Energy-storage motor 1 or manual energy-storage drives gear pair 2 to turn and drive chain wheel 5 to turn through chain 4, thereby driving hanging spring crank 6 on energy-storage axis to perform clockwise rotation and draw out the closing spring for the purpose of energy-storage. When energy-storage of closing spring artives at the position, energy is held by energy-storage keeping detent and idler wheel on cam. Simultaneously pushing plate drives energy-storage indicator to indicate that energy-storage attains the position. 4.2.3.2 Opening and closing actions a) Closing action After energy-storage attains the position, press manual closing button to rotate manual energy-storage detent or the closing electromagnet acts to rotate energy-storage detent, thereby releasing constraint of energy-storage keeping detent and idler wheel, the closing spring energy release drives closing cam to perform clockwise turn and drives moving conduct rod of vacuum interrupter to upward move through 4 link drive mechanism and insulation drag bar of the first-level to complete closing action b) Opening action After closing action is complete, press manual opening button to rotate the tripping bent plate or opening electromagnet acts to rotate the tripping bent plate to drive opening semiaxis for clockwise turn. The semiaxis constraint for opening tripping part is released; the actions of the contact dish spring and opening tension spring in the insulation drag bar drive the moving conduct rod of vacuum interrupter to downward move, thereby completing opening action. 4.3 Operating mechanism 4.3.1 Operating mechanism feature The operating mechanism of spring energy-storage type is arranged in the front half of circuit breaker. The operating mechanism can be loaded into frame of circuit breaker after separate assembly is complete. The energy-storage part, closing part, opening part of mechanism are arranged in two splints of mechanism, which is simple in assembly, greatly reduced in quantity and high reliability. 4.3.2 Closing unit Main body of closing functional unit of the operating mechanism is a spring energy-storage mechanism. One end of energy-storage axis is hanged with the closing spring hanging spring crank and the other end is equipped with overrunning clutch and driving cam and so on. The motor installed on energy-storage axis and upper part of closing coil drives a chain wheel installed at energy-storage axis through a pair of gear pair and chain to stretch closing spring, thereby storing energy required by mechanism closing. When mechanism is closed, energy stored in closing spring is transferred to main circuit of circuit breaker through driving cam and special link rod to complete closing operating. 4.3.3 Opening unit The main body of the opening unit is a closing holding device. One end of the closing holding device is related to main shaft of circuit breaker, by means of which to realize effective holding of circuit breaker closing status. The other end of closing holding device is a tripping part. When the opening command is received, the tripping part make the closing holding device do not work, and then to open the circuit breaker, 4.3.4 Driving unit The driving unit is used to mechanically connect the operating mechanism with vacuum interrupter, mainly including main driving shaft, driving mechanism, opening spring, opening buffer and so on. The driving unit is responsible for transferring the driving output of the operating mechanism to dynamic conducting rod of vacuum interrupter and realizing the specified mechanical characteristic. 4.3.5 Auxiliary unit The auxiliary unit mainly consists of opening electromagnet, closing electromagnet, auxiliary switch, secondary wire terminals and others, which can provide necessary interface for connecting external system with circuit breaker. 2 4.4 Inner electric wiring of circuit breaker 4.4.1 Electric wiring schematic diagram (see Figure 2) The figure is the basic schematic diagram and only for reference. For the specific wiring diagram, take the secondary schematic diagram supplied for the engineering as the final. vere _ ne Figure 2 No. | Symbol Name 1 St Microswitch for energy-storage 2 a Auxiliary switch coupled with the main shaft of circuit | breaker 3 Vi-V3__| Rectifier element 4 HQ Closing electromagnet 5 TQ Opening electromagnet 6 M Energy-storage motor 7 sw Limit switch (testing position) 8 Yw Limit switch (service position) 9 KO Anti-pumping rela 10 Yi-Y3__ | Over-current trippling electromagnet 4.2.2 Auxiliary switch, wiring terminal and internal wiring The circuit breaker adopts type F10 rotatable auxiliary switch. The products are generally equipped with 8 pairs of normally open contacts and 8 pairs of normally closed contacts. According to user's demand, auxiliary switch can be expandable into 12 pairs of long-time-open contacts and 12 pairs of long-time-close contacts. The long-term working current of auxiliary switch contact is 10A; Breaking current in 220V is AC 10A and DC 2A. Internal wiring of circuit breaker is led into wiring terminal or secondary plug according to different use, circuit breaker is connected with the external electric system by wiring terminal or secondary plug. 5. Transportation 5.1 Transport of packing case a) The product adopts moisture-proof and shockproof packaging. b) Special hoisting equipment must be used for loading the packing case ©) The packing case shall avoid damage of severe impact or machinery stress in transport process 5.2 Unpacking the packing case a) When unpacking the packing case, ensure to make it remain at normal status, without reversal or side lay b) The packing case shall be unpacked indoors to prevent outdoor rainwater, wind and sand from damaging circuit breaker. ©) It is strictly prohibited to impact circuit breaker when the packing case is unpacked. Otherwise it would cause damage of panel, insulated parts and inner leakage of vacuum interrupter. d) Various attached documents and accessories shall be in safekeeping. 5.3 Indoor transport When circuit breaker is conveyed indoors, the suitable tool shall be used. The appropriate hanging tool shall be used to lift circuit breaker according to the hoisting position indicated on its body. It is not allowed for circuit breaker to be hauled directly on ground. 6. Installation 6.1 Inspection before installation a) After circuit breaker is unpacked, inspect whether the circuit breaker has any damage, whether product nameplate and certificate of competency coincide with the purchase order and whether the packing list coincides with goods b) Clear out surface dust and dirt, inspect inner gas pressure of vacuum interrupter with power frequency withstand voltage method (apply power frequency withstand voltage of 42kV across the opened gap within 1 minute with the circuit breaker opened) ©) Inspect wire connecting and earthing status of primary and secondary circuit. d) Use the energy-storage handle to store the energy manually, carry out the manual opening and closing operation, examine whether the action is normal, and simultaneously pay attention to observing the relevant indication instance. 6.2 Installation 6.2.1 Installation of circuit breaker When circuit breaker is installed, applicable lifting tool shall be used to stably lift circuit breaker and aim the mounting holes on the soleplate at the installing framework. After calibrating spatial location according to design requirement, M12, screws are used to fasten circuit breaker on installation pedestal. When the mounting screw is fastened, tightening torque shall attain SON-m, 6.2.2 Connection of electric terminal of main circuit Electric connection of main circuit shall conform to relative design provision. Each phase of main circuit has upper and lower outgoing terminals supplied for the users to connect the main circuit. Each outgoing terminal shall adopt the specified connection screw and tightening torque when connecting. 6.2.3 Connection of electric terminal of secondary circuit Secondary electric circuit of the circuit breaker is connected with external electric system by means of secondary plug. The secondary plug adopts type JZ-58 plug, inside which to adopt splicing mode for wiring. In order to ensure secondary wiring is reliable, user shall follow the wiring provision of type JZ-58 plug and use the special wiring tool required 7. Inspection 7.1 Inspecting fastener All fasteners inside circuit breaker had been already inspected by manufacturer before the products leave factory. The fastener inspection after installation mainly aims at the connecting position between circuit breaker and external system. The loosing fasteners, if any, should be tighten up again. 7.2 Operation inspection Operation inspection mainly aims at energy-storage, closing and opening actions of circuit breaker and shall be performed when main circuit of circuit breaker is not live. Before operation, inspect whether various indications on panel remain in the normal position. Before inspection, circuit breaker shall remain in the status of closing spring without storing energy and with the main circuit opened The operation inspection items of the circuit breaker: 7.2.1 Energy-storage operation Manual energy-storage: use special energy-storage handle to insert manual energy-storage hole (as shown in item 2 of Figure 3), turn up and down about 40 times. It can be observed from view window (as shown in item 5 of Figure 3) that energy-storage mark points to “energy already stored". Electric energy-storage: after the motor is powered on, energy-storage will be automatically performed. The motor can automatically cut off after it has stored enough energy. 7.2.2 Closing and opening operation Closing: operate manual closing button (as shown in item 7 of Figure 3) or electric. control element. Opening: operate manual opening button (as shown in item 3 of Figure 3) or electric control element. After every opening operation, circuit breaker counter will automatically count. The corresponding count instance can be observed from panel window (as shown in item 4 of Figure 3). Figure 1. Secondary plug; 2. Manual energy-storing position; 3. Opening button; 4. Counter; 5. Energy-storing indicator; 6. Closing opening indicator; 7. Closing button; 7.2.3 Check for Co-operation between circuit breaker truck and KYN28A or KYN79 switchgear At the bottom of circuit breaker truck is a chassis car used for propelling. The circuit breaker is installed firmly on the chassis car, in which to be equipped with propelling plant used to move circuit breaker in and out of the cabinet. The chassis car is also equipped with interlocking mechanism used to realize various interlocks between circuit breaker and cabinet. @ Check on operation of circuit breaker truck The truck adopts middle-placed structure. The operation of truck’s going in and out of cabinet can be easily performed by a special transfer car. The truck shall have three positions in cabinet: testing position, service position and optional position between testing and service position (called middle position in this article) When the crank is operated, clockwise rotation can move in the truck and counter-clockwise can move out the truck. ™ Inspect whether mechanical interlock between earthing switch and truck is correct and whether operation is reliable. When earthing switch is in the closed position, truck shall not be unable to be moved from testing position to service position; When truck is in service position, earthing switch shall be unable to be closed; When truck is at testing position or shifted out of cabinet, earthing switch shall be able to operate normally. @ Examine the interlock when the truck can not be moved in closed position When truck remains at testing position or service position, interlocking part in circuit breaker will lock the screw rod of chassis car. So truck will be irremovable in cabinet. Only when circuit breaker remains at opening status, can truck be moved in and out @ Examine the interlock when the closing can not be perfermed in middle position When truck is at the middle position, closing semiaxis is buckled by means of interlock to realize that the closing can not be performed in middle position 7.3 Circuit resistance inspection Respectively measure circuit resistance value of three phase main circuits of circuit breaker. Voltage drop method shall be adopted in measurement, namely to measure voltage drop between upper and lower outgoing terminals of the phase when 100A DC current passes through upper and lower outgoing terminals of this phase, and then the resistance of this phase can be calculated. Pay attention to that electrifying time of circuit shall not be too long in measuring; otherwise it would affect measured value correctness What should be especially prompted is: measuring resistance value of main circuit with bridge method is usually inaccurate. 7.4 Insulation level inspection The power frequency withstand voltage of primary and secondary circuit shall be measured according to the power frequency withstand voltage stated in installation specification so as to inspect circuit breaker insulation level. 8. Operation 8.1 Manual operation Generally, manual operation is only used in no-load debugging and inspecting of circuit breaker. The product provides the following manual operation functions: manual energy-storage; manual closing; manual opening. Manual energy-storage: use special energy-storage handle to insert manual energy-storage position for turning up or down around 20 times. When energy has been stored fully, it can be observed from energy-storage indication window that energy-storage mark points to “energy already stored” Manual closing: press closing button on the panel of circuit breaker. Manual opening: press opening button on the panel of circuit breaker. Manual operation has specific use provision in particular cases, in which: Manual operation of closing spring can be used when secondary circuit of circuit breaker has no power supply The manual opening function can help the operators to directly open the circuit breaker manually in emergent case. Manual closing function can only be used when main circuit is not charged. So long as main circuit is living, it is not permitted absolutely to carry out manual closing! 8.2 Electric energy-storage operation For electric wiring diagram of electric energy-storage operation, see Fig. 2 After circuit breaker is in working status, (whether main circuit is live or not), electric circuit of energy-storage motor is also in work status. The energy-storage motor would automatically be powered on to perform energy-storage operation of closing spring. After energy-storage of closing spring attains the position, the energy-storage position switch inside circuit breaker would automatically break electric circuit of energy-storage motor. 8.3 Electric closing operation For electric wiring diagram of motor closing operation, see Fig. 2. 18 Operators can switch on the closing electromagnetic coil of circuit breaker to complete closing operation by the operation of electric contact (such as electric button) connected to the closing and tripping circuit of circuit breaker. 8.4 Electric opening operation For electric wiring diagram of electric opening operation, see Fig. 2. The circuit breaker can provide two electric opening modes for operators: Electric opening performed from opening electromagnet powered by independent power supply and electric opening performed from overcurrent trip. 8.4.1 Electric opening performed from opening electromagnet powered by independent power supply Operators can switch on the opening electromagnetic coil powered by independent power supply to complete opening operation by means of operation of electric contact (such as electric button) in opening circuit of opening electromagnet powered by independent power supply and connected to circuit breaker. 8.4.2 Electric opening performed from overcurrent trip Over-current release coil of the circuit breaker is connected with electric circuit connected with current transformer secondary coil. When circuit breaker is in normal operating, over-current release coil is short-circuited by normally closed contact of overcurrent relay (or corresponding protective device) in the electric circuit and the secondary circuit current of current transformer does not pass through the over current release coil. When main circuit generates fails, overcurrent relay acts, normally closed contact is opened, secondary circuit current of current transformer will pass through over-current release coil to drive the over-current release to act and complete opening operation of circuit breaker. 8.5 Interlock The truck interlock of the circuit breaker includes electric interlock and mechanical interlock, 8.5.1 Electric interlock 8.5.1.1 Interlock between energy-storage spring status and electric circuit of closing electromagnet. The interlock can realize the requirement that the electric circuit of closing electromagnet cannot be closed when energy-storage spring is not stretched to the stated position. 8.5.1.2 Interlock between main circuit status and electric circuit of closing electromagnet. The interlock can realize the requirement that closing electromagnet is incapable of being energized when circuit breaker remains at closing position. 8.5.1.3 Interlock between main circuit status and electric circuit of opening electromagnet. The interlock can realize the requirement that opening electromagnet is incapable of being energized when circuit breaker remains at opening position. 8.5.2 Mechanical interlock 8.5.2.1 Interlock of moving the truck in closed position When circuit breaker remains at closing position, because four bar linkage connected with closing shaft stops chassis car movement on screw rod, crank handle for in and out of truck cannot be turned. Only when circuit breaker remains at opening status, can the truck be moved in and out. 8.5.2.2 Interlock of being unable to close when truck is at middle position When truck is at middle position, the closing semiaxis is buckled by interlocking to make manual closing operation out of work. 8.6 Emergent opening operation So long as circuit breaker remains at closing position, emergent opening operation can be performed for circuit breaker in fault case by means of manual opening button. 9. Maintenance 9.1 Regular inspection After being put into service, circuit breaker shall be inspected regularly according to the related running specifications. Inspection shall be performed only when main circuit of circuit breaker is not live. For inspection content, see the provision of Chapter 7 in the instruction manual. 9.2 Cleaning After being put into service, circuit breaker shall be periodically cleaned to keep the cleanness of the surface of insulated parts and conducting parts. Cleaning shall be performed only when main and auxiliary circuits of circuit breaker are not live. 9.3 Lubrication 9.3.1 Lubrication shall be periodically performed for relevant positions of circuit breaker. Lubrication shall be performed only when main and auxiliary circuits of circuit breaker are not live. 9.3.2 Main lubricant positions: Various turning positions including the operating mechanism shall be coated with No. 3 white special greases; 20 The driving parts relevant to the installation part of the circuit breaker (such as the driving parts of the interlock between circuit breaker and other part of switchgear when the circuit breaker is used in the removable switchgear). 9.3.3 When circuit breaker is used in the removable switchgear, the contact position of the primary isolating plug should be periodically cleaned and coated with new vaseline oil. 9.4 Precautions of maintenance a) Before circuit breaker is put into operation, carefully check whether the rated voltage or current of various executive components conforms to the practical situation, and perform trial operation in opening and closing mode with the energy stored in the mechanism to check whether the values are all correct. b) In service process of circuit breaker, power frequency withstand voltage method shall be periodically used to inspect inner gas pressure of vacuum interrupter. The concrete method is to open circuit breaker, with 42kV power frequency voltage exerted at fracture of vacuum interrupter for a minute. If the sustained disruption is discovered in vacuum interrupter, the vacuum interrupter shall be replaced c) Periodical maintenance shall be performed for normal running circuit breaker to clear away the dust from the surface of the insulation parts. Alll friction surfaces shall be coated with lubricating oil periodically d) It is strictly prohibited to use any hard object to impact the shell of vacuum interrupter in installation and use. e) Users shall not randomly replace and use electric elements inconsistent with original type and specs. f) Operating personnel shall preliminarily understand structure, performance, installation, adjustment, maintenance and overhaul knowledge of the operating mechanism, record problems appearing in operation and notify the manufacturer if necessary. 10. The Following Attached Documents are Provided for Product a) Certificate of competency; b) Instruction manual; ) Control wiring schematic diagram d) Packing list. 11. The Following Accessories are Provided for Product a) 1 crank for moving the truck; b) 1 energy-storage handle; 12. Ordering Instruction It shall be indicated when ordering a) Type, name and quantity of circuit breaker; b) Rated voltage, rated current and rated short-circuit opening current; c) Rated operating voltage; d) Name and quantity of spare parts; e) Users can indicate other special requirement when ordering.

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