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Datasheet

Seal Gas Filter Coalescer


ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0013 - Rev. 2

Page 2 of 6

Revision Sheet
ConocoPhillips (Grissik) Ltd.

REVISION

DATE

1A

17-Apr-15

DESCRIPTION OF CHANGE
First Issuance
Issued for Approval
All Page : Change Document Title to "Seal Gas Filter Coalescer"

1B

29-May-15

Page 3 :
- Change equipment name to " Seal Gas Filter Coalescer".
- Update Document no. to "B-84567-SB-MM2-DSR-ST-60-0013 ".
- Change Operaing Condition as per Remaks refer to Process Datasheet
B-85467-SB-PP0-DSR-ST-60-0010 Rev.0B
- Change Design Data regarding Design External Pressure and Corrosion
Allowance
- Update Hydrotest and Insulation Requirement
- Change Support from Leg Support to Skirt
- Add Applicable specification as per CPGL Comments
- Update Material of Construction (MOC) as per Remarks
Page 4:
- Change Filter Data as per Remaks efer to Process Datasheet
B-85467-SB-PP0-DSR-ST-60-0010 Rev.0B
- Update Sketch Drawing
Page 5:
- Update Nozzle Schedule (Quantity and Size) refer to Process Datasheet
B-85467-SB-PP0-DSR-ST-60-0010 Rev.0B
- Revise Note 6, 7, 9, 10, 14, 15, 18, 19, 27,30
- Change Note 4, 31, 32
- Delete Note 12, 13, 33, 34

All Page : Issued for Use


All Page : Deleted for all word " 5 x 25%"

6-Jul-15

Page 3 :
- Update Update Operating Condition as per Remark Refer to Process
Datasheet B-84567-SB-PP0-DSR-ST-60-0010 Rev.0C
- Change material external bolt and nut to SA 193 Gr B7M/SA 194 Gr 2H
- Add moment and shear column
Page 4:
- Delete note 17 on filter efficiency
- Update Sketch Drawing
Page 5:
- Update Note number
- Change unit for min projection to "in"
- Add Note 27 for requirement of template

Additional Approvers (If Applicable)


Name

Designation

Signature

Date

MECHANICAL DATA SHEET

DOC. NO. :

Seal Gas Filter Coalescer


ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0013

(60NAD-302 A/B)

Page:

3 of 6

Applicable to

Location

Suban Gas Plant

Manufacturer

Equipment Name

Seal Gas Filter Coalescer

Serial No.

Item No.

60NAD-302 A/B

No. of Unit

2 x 100%

Proposal

Fluid

Vapour

lb/ hr

2317 (case 1)
2330 (case 2)
2201 (case 3)
200 (case 4)

Mass Flowrate
(Note 22 & 23)

11
12

Molar Flowrate
(Note 22 & 23)

MMScfd

14
15

Volume Flowrate

Density

lb/ft

3.04 (case 2)
3.56 (case 3)
3.57 (case 4)

19

Viscosity

cP

22

25
26

Gas Composition

27

Opr Temperature

28

Opr Pressure

19.18 (case 1)
19.29 (case 2)
18.23 (case 3)
18.23 (case 4)

23

Molecular Weight

0.0159 (case 1)
0.0154 (case 2)
0.0156 (case 3)
0.0156 (case 4)

20

24

Liquid Hydrocarbon Liquid Aqeuous

0.031 (case 1)
'0.031 (case 2)

0.0026 (case 1)
0.0026 (case 2)

See Process Datasheet


3.59 (case 1)
B-84567-SB-PP0-DSR-ST-60-0010

17

21

MATERIALS (Note 4)

1.1 (case 1)
1.1 (case 2)
1.1 (case 3)
0.1 (case 4)

MMScfd

16

18

As Built

Hydrocarbon Gas

Unit

13

Purchase

OPERATING CONDITIONS

10

GENERAL INFORMATION

Rev.:

50.39 (case 1)
50.39 (case 2)

0.2323 (case 1)
'0.2550 (case 2)

See Process Datasheet


B-84567-SB-PP0-DSR-ST-60-0010

(Case 1/2/3/4)

216.3/206.3/206.4/206.4

(Case 1/2/3/4)

1235/1025/1269/1273

F
psig

DESIGN DATA

29

Shell

Heads

SA 240 TP316L / SA 312 TP316L

Top Flange/Cover

SA 182 F 316L

Bottom

SA 240 TP 316L / SA 403 WP 316L

Reinforcing Pad

SA 240 TP316L

Attachment (Internal)

SS316L

Attachment (External)

SS316L

Nozzle Necks

Pipe

SA 312 TP 316L

Forging

SA 182 F 316L

Forged Flange/Blind/HH Cover :

SA 182 F 316L

Filter Element

(*)

Fittings

SA 403 Gr. WP316L

External Bolts

SA 193 Gr.B7M

(Note 16)

External Nuts

SA 194 Gr.2HM

(Note 16)

Gasket

(Note 5)

Internal (Removable)

SS 316L

Internal Pipe

Internal Bolts / Nuts

SS 316

Support Pad

SA 240 TP316L

Supports

SA 36 / SA 283 Gr.C

Name Plate

SS 316

Earthing Boss

SS 316

(Note 6)

30

Code Standard

ASME Section VIII Division 1

Anchor Bolts

A 307 Gr. C (HDG) (By Others)

31

Edition & Adenda

Latest Edition

Lifting and Tailing Lugs / Pad

SA 283 Gr. C / SA 240 TP316L

32

Diameter (ID)

(*)

in

Davit Manway

SS316

33

Length (T / S)

(*)

in

34

Design Temperature

-20 / 250

35

Design Pressure (Internal)

1400

psig

Personnel Protection

Yes

No

36

Design Pressure (External)

psig

Ladder c/w Clips

Yes

No

37

Vacuum Design

No

Platform c/w Clips

Yes

No

38

Corrosion Allowance (Internal)

No

Clips for Pipe Supports

Yes

No

39

Lining

No

Insulation Supports

Yes

No

40

Joint Efficiency (Shell / Head)

1.0 / 1.0

Lifting Lugs

Yes

No

41

Shell Thicknes (Nominal)

(*)

in

Earthing Boss

Yes

No

42

Head Thickness (Nominal)

(*)

in

Manway Cover (Top Cover)

Hinged

w/ Davit

43

Wind Speed

80

Km/hr

44

Seismic Zone

Zone 5 (corespondence to zone 2

45

in

FABRICATION

INSPECTION & TESTING (Note 11)

ANSI A.58.1, Seismic coefficient 0.03)

ASME 'U' Stamp

Yes

No

MIGAS (PJIT) Inspection

Yes

No

46

G Loading Factor

N/A

47

Max. Allowable Working Pressure

(*)

psig

Post Weld Heat Treatment

48

Hydrostatic Test Pressure

As per UG-99 (b)

psig

Special Heat Treatment

Yes

No

49

Min. Design Metal Temp. (MDMT)

(*)

Radiography

Full

Spot

50

Support Type

Skirt (*)

PMI (Alloy & SS material)

Yes

No

51

Insulation

Yes, Hot Insulation (Note 9)

52

Top Cover (Note 15)

Quick Opening Closure (Vertical Type) with Davit

Witness

Non Witness

in accordance with ASME VIII Div 1 UG-35.2

Impact Test

2 : 1 Ellipsoidal

Radiography

53
54

Type of Bottom Head

APPLICABLE SPECIFICATIONS & DRAWINGS

55

in
Observe

Magnetic Particle

56

1. B-84567-SB-LL0-SPC-ST-00-0001, Piping Material Specification

Dye Penetrant

57

2. B-84567-SB-LL0-SPC-ST-00-0002, Specification Pipe Stress Analysis

Ultrasonic

58

3. B-84567-SB-MM2-SPC-ST-00-0301, Specification Unfired Pressure Vessels

Hydrostatic Test

59

4. B-84567-SB-PP0-PID-ST-60-0012, P&ID Seal Gas Filter Coalescer

60

5. B-84567-SB-PP0-BOD-GN-001-001, Project Design Basis Suban Compression Project

61

6. ID-N-BU-CC0-STS-GN-00-0001, Standard Spec. General Civil & Structural Design

62

7. ID-F-BU-DD0-STS-GN-00-0002, Std Spec. for Positive Material Identification.

63

8. ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities

64

9. ID-G-BU-GG0-AML-GN-00-0001, Standard Spec. COPI Approved Vendor List

65

10. ID-N-BU-LL2-STS-GN-00-0001, Standard Spec. Welding

66

11. ID-N-BU-MM0-STS-GN-00-0002, Standard Spec. Vessel and Piping Insulation

MOMENT AND SHEAR AT BASE (AT OPERATING CONDITION)


Shear

Moment

Wind

(Note 17)

(Note 17)

Seismic

(Note 17)

(Note 17)

PROTECTIVE COATING

67
68

External Coating

Yes

69

Internal Coating

70

Pickling and Passivation for SS

(Note 7)

As Per Code & Spec.

WEIGHTS
Empty

(*)

lb

No

Operating (NLL)

(*)

lb

Yes

Hydrotest

(*)

lb

MECHANICAL DATASHEET

DOC. NO. :

Seal Gas Filter Coalescer


ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0013

(60NAD-302 A/B)

Page : 4 of 6

Rev. : 2

FILTER DATA
Manufacturer

Filter Element Size (Dia.x Length)

Type / Model No.

Filter Element Weight

Filter Type

Coalescer type

Maximum Liquid Carryover

Filter Material

Separation Efficiency

No. of Filter

Filter Efficiency

99.9% Solid @ 2 microns

Backwash Cleaning (Y/N)

Clean Pressure Drop (Allow./Calc.)

3/*

psi

Nature of Solids

Dirty Pressure Drop (Changeout/Collapse)

:
:
:

5/*

psi

Inlet Device required


Vortex Breaker required

*
99.9% Liquid Particles
@ 3 microns

*
*

SKETCH DRAWING

N10
QOC Hand wheel

Quick Opening Closure with Davit


Arm & Hand wheel (Note 15)

N14

N9

N2

N12

N5A

N5B

N3A

N13

N4A

Coalescer Element

N4B

N7A

(*)' - (*)" T/F

N7B

N6A

N6B

ID = (*)"

N1

N11A

NAME
PLATE

N8

Earthing
Boss (2EA)

0
0

(*)' - (*)"

N11B

N3B

Drain Hole (Note 26)


Note :
a.

This sketch is simplified and indicative only . More detail will be finalized during EPC stage

b.

Anchor Bolt (Quantity and Size) and Bolt Circle Diameter (BDC) to be provided by Vendor

lb/ ea
ppmw

MECHANICAL DATA SHEET

DOC. NO. :

Seal Gas Filter Coalescer

B-84567-SB-MM2-DSR-ST-60-0013

(60NAD-302 A/B)

ConocoPhillips (Grissik) Ltd.

Page:

5 of 6

Rev.: 2

NOZZLE SCHEDULE
RATING

FACE

TYPE

MIN. PROJECTION
(From Outside)
(In)

MARK

QTY

SIZE
(In)

N1

3 (*)

900#

RF

WN

Gas Inlet

N2

3 (*)

900#

RF

WN

Gas Outlet

N3 A

900#

RF

WN

Liquid outlet - upper section

N3 B

900#

RF

WN

N4 A/B

900#

RF

WN

N5 A/B

900#

RF

WN

N6 A/B

900#

RF

WN

N7 A/B

900#

RF

WN

N8

900#

RF

WN

Liquid outlet - bottom section


LG connection - bottom
section
LG/LT connection - upper
section for swicthover
PDT connection
LT connection - at upper
section for trip
TI connection

N9

900#

RF

WN

PI connection

N10

(*)

900#

RF

WN

Main Cover / QOC

N11A/B

900#

RF

WN

N12

900#

RF

WN

N13

900#

RF

WN

N14

900#

RF

WN

SERVICE

REMARKS

Note 15

LT connection - alarm for


bottom section
Equalization line for liquid trap
- upper section
Equalization line for liquid trap
- bottom section

Vent connection

NOTES
1. Vendor to specify and verify data at location marked with *
2. Vendor shall propose the thickness and guarantee them on strength
3. Vendor shall responsible for detailed engineering of the vessel. Vendor to confirm that fabrication, inspection and testing shall
follow the referenced Codes, Standards and Project Specifications
4. All pressure parts & non pressure parts directly exposed to the fluid shall be comply to NACE MR-0175
5. Gasket shall be 0.175 thick, spiral wound, 316 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
6. Filter Coalescer element shall pass main cover /QOC for installation and removal. All internals shall be removable and bolted
to supports welded to the vessel
7. Painting specification shall refer to specification ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities
8. This data sheet shall be read together with P&ID B-84567-SB-PP0-PID-ST-60-0012 (Sht 2) and Process data sheet B-84567-SB-PP0-DRT-ST-60-0010
9. Insulation thickness and material for equipment shall refer to ID-N-BU-MMO-STS-GN-00-0002 Standard Spec. vessel & piping insulation
10. Vendor shall provide all testing and documentation for MIGAS Certification
11. Inspection and Testing shall refer to ID-G-BU-YA1-PRO-GN-00-0003 Inspection and Testing Requirements for Equipment and Material
12. All metallic material shall be provided with inspection certificate in accordance with BS EN 10204 latest edition, pressure parts and non pressure part
shall be a minimum type 3.1 certificate
13. All external nozzles locallized stress analysis to be performed by Vendor as per WRC 107 & 297 Bulletin. The Allowable nozzle load shall be
as per B-84567-SB-LL0-SPC-ST-00-0002 Specification Pipe Stress Analysis. Local Stress in shell and head during lifting shall be checked
using WRC-537
14. Nozzles location and orientation shall be verified by Supplier of Filter and EPCI Contractor prior to fabrication
15. For Seal Gas Filter Coalescer (60NAD-302 A/B), the end closure shall be quick opening closure (vertical type) with davit arm, in accordance with
ASME VIII Div 1 UG-35.2
16. External studbolt & nuts shall be B7M & 2HM Hot Dip Spun Galvanized
17. Vendor shall inform and verify actual weight, shear & moment data information and by calculation
18. Welding Standard Specification ID-N-BU-LL2-STS-GN-00-0001
19. Vendor to provide the following actual data such as pressure drop, minimum turndown, and separation efficiency. Vendor to guarantee
the separation efficiency and pressure drop.
20. Vendor to provide the performance guarantee and advise the guaranteed service life for the filter element
21. Vendor shall provide spare 300% for element filter and gasket/o-ring of Quick Opening Closure, for pre-commissioning, commissioning & start-up.
22. Flowrate already includes 10% design margin.
23. Vendor to consider minimum flowrate of 0.81 MMscfd as turndown condition which is the rate of fuel gas supply for one compressor train running
24. Vendor to advise :
- Pressure drop across elements at clean condition
- Maximum allowable pressure drop and flowrate across element without collapse is 5 psig
(used to estimate system pressurisation)
- Vendor shall also to advise what is maximum pressure drop across element as indication the Filter Elements need to be replaced
25. Vendor to review the recommended vessel / nozzle orientation, dimension and internals
26. Minimum 2 inch radius semi circular drain hole 180o apart shall be located at bottom vessel skirt to base ring.
This drain hole to avoid water ponding inside skirt
27. Template which is contain information of Bolt Circle Diameter (BCD) and Anchor Bolt Size and Arrangement for Filter/Vessel foundation purpose,
shall be provided by Vendor

MECHANICAL DATA SHEET

DOC. NO. :

Seal Gas Filter Coalescer


ConocoPhillips (Grissik) Ltd.

(60NAD-302 A/B)

B-84567-SB-MM2-DSR-ST-60-0013

Page:

ATTACHMENT
PROCESS DATASHEET FOR SEAL GAS FILTER COALESCER

6 of 6

Rev.: