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QUALITY ASSURANCE PLAN

Mfg. Name & Address

Sr. No.
1
(A)
1

2
3

Contractor

LARSEN & TOUBRO LIMITED


CONTROL & AUTOMATION SBU

PROJECT
CUSTOMER
CONSULTANT
CONTRACTOR
L&T SO NO.

NAVI MUMBAI.

PRODUCT

COMPONENTS &
CHARACTERISTICS
OPERATIONS
2
3
RAW MATERIAL INSPECTION
Visual Inspection
Panel ( Cubical )
Dimension
Fabrication
Test certificate verification
Visual Inspection
Panel ( Cubical )
Paint shade verification
Powder Coating
Test certificate verification
Visual Inspection
Power Transformer
& Choke
Electrical Testing

TYPE OF CHECK

Major

Major
Major
Critical
Major

Test report verification.


Functional testing.
Assembled pcbs

5
(B)

Inward Inspection

UNINTERRUPTED POWER SUPPLY (UPS)

CLASS

Visual Inspection
Bought out
accessories

L&T CONTROL & AUTOMATION, NAVI MUMBAI

Electrical & Electromechanical


components

Visual
Measurement
verification
Visual
Measurement
verification
Visual
Electrical

QUANTUM OF
CHECK
6

REFERENCE
DOCUMENT
7

100%

As per
Mfgr.Specs

100%

As per
Mfgr.Specs

100%

As per
Mfgr.Specs

100%

As per
Mfgr.Specs

100%

As per
Mfgr.Specs

Visual
verification

Critical
Major
Critical

Operation
Visual
Electrical

Major

Visual

Critical

Operation

Major

Visual

100%

As per
Mfgr.Specs

Critical

Electrical

100%

As per
Mfgr.Specs

BOUGHT OUT ACCESSORIES INSPECTION & PACKING


Routing of wires
Visual checks for
Electrical Wiring.

Electrical testing.

Ferruling
Crimping
Tightness
Labeling
Insulation resistance
Dielectric
Voltage calibration
Current calibration.
Protection testing.
Functional testing

Page 1 of 8

QUALITY ASSURANCE PLAN


Mfg. Name & Address

COMPONENTS &
Sr. 2No. Electrical testing.
OPERATIONS
1
2
LEGENDS :
P : Perform
W : Witness
M: Manufacturer T: L&T/TPI

Contractor

LARSEN & TOUBRO LIMITED


CONTROL & AUTOMATION SBU

PROJECT
CUSTOMER
CONSULTANT
CONTRACTOR
L&T SO NO.

NAVI MUMBAI.

PRODUCT

UNINTERRUPTED POWER SUPPLY (UPS)

Critical
CLASS

CHARACTERISTICS
3
Special test (As per specification)

L&T CONTROL & AUTOMATION, NAVI MUMBAI

QUANTUM
Electrical
100% OF
TYPE
OF CHECK
CHECK
5
6
PREPARED BY:

As per
REFERENCE
Mfgr.Specs
DOCUMENT
7
REVIEWED

R: Review
C: Customer/TPI

*D: For Items Marked ( * ) In Column "D" , Test Certificates shall be Submitted
MTC : Manufacturer test certificate,ITR: Internal Test Record
TR : Test Records, IR : Inspection Report

SIGNATURE & DATE WITH STAMP

Page 2 of 8

SIGNATURE & DATE W

QUALITY ASSURANCE PLAN


Mfg. Name & Address

Sr. No.
1
(C)

COMPONENTS &
OPERATIONS
2
FINAL INSPECTION

Factory Acceptance
Test

Type Tests

LEGENDS :
P : Perform
W : Witness
M: Manufacturer T: L&T/TPI

Contractor

LARSEN & TOUBRO LIMITED


CONTROL & AUTOMATION SBU

PROJECT
CUSTOMER
CONSULTANT
CONTRACTOR
L&T SO NO.

NAVI MUMBAI.

PRODUCT

L&T CONTROL & AUTOMATION, NAVI MUMBAI


UNINTERRUPTED POWER SUPPLY (UPS)

QUANTUM OF
CHECK
6

REFERENCE
DOCUMENT
7

Critical

Electrical

10%

Approved Drg /
Datasheet

Major

Measurement

Type Test

Temperature rise test

Major

Measurement

Type Test

Burn in ( Heat run )Test for 12 hrs.

Major

Measurement

Type Test

EMI/EMC test

Major

Measurement

Type Test

CHARACTERISTICS

CLASS

TYPE OF CHECK

Interconnection cable check


Light load test (Display parameter & operation
of control switches)
UPS auxiliary device test
(MIMIC-Alarm / Annunciation)
AC input failure test
AC input return test
Simulation of parallel redundant UPS fault
( for parallel system)
Current division in parallel UPS
(for parallel system)
Transfer Test & Retransfer Test
Load regulation/ Full Load test
(Output Voltage regulation)
Total Harmonic Distortion
(Harmonic component test)
Overall Efficiency
Short circuit fuse test
Overload capability test
Transient response test
IP Test

PREPARED BY:
R: Review
C: Customer/TPI

*D: For Items Marked ( * ) In Column "D" , Test Certificates shall be Submitted
MTC : Manufacturer test certificate,ITR: Internal Test Record

Page 3 of 8

Approved Drg /
Datasheet

REVIEWED

QUALITY ASSURANCE PLAN


Mfg. Name & Address

Contractor

LARSEN & TOUBRO LIMITED


CONTROL & AUTOMATION SBU

PROJECT
CUSTOMER
CONSULTANT
CONTRACTOR
L&T SO NO.

NAVI MUMBAI.

PRODUCT

L&T CONTROL & AUTOMATION, NAVI MUMBAI


UNINTERRUPTED POWER SUPPLY (UPS)

COMPONENTS &
QUANTUM OF
REFERENCE
CHARACTERISTICS
CLASS
TYPE OF CHECK
OPERATIONS
CHECK
DOCUMENT
1
2
3
4
5
6
7
TR : Test Records, IR : Inspection Report
SIGNATURE & DATE WITH STAMP
SIGNATURE & DATE W
Notes:
1)
Final Approval of QAP is subjected to customer approval/Comments.
2)
Supplier to submit type test reports for similar rating, done within last five year for review. If not those type tests have to be performed on sample.
Sr. No.

3)

Commercial implications regarding type test requirement need to be discussed with purchaser/Project Engineer.

Page 4 of 8

Y ASSURANCE PLAN
L&T PO No & Date
QAP NO.
QAP REV. No.
QAP Date

ATION, NAVI MUMBAI

:
:
:
:

R SUPPLY (UPS)
AGENCY
T
C
12
13

FORMAT OF
RECORD
9

D*
10

M
11

Approved Drg / Datasheet

MTC

Approved Drg / Datasheet

MTC

Approved Drg / Datasheet

MTC

Approved Drg / Datasheet

MTC

Approved Drg / Datasheet

ITR

Approved Drg / Datasheet

TR

Approved Drg / Datasheet

TR

ACCEPTANCE NORMS

Page 5 of 8

REMARKS
14

Y ASSURANCE PLAN
L&T PO No & Date
QAP NO.
QAP REV. No.
QAP Date

ATION, NAVI MUMBAI

:
:
:
:

R SUPPLY (UPS)
Approved
Drg / Datasheet
ACCEPTANCE
NORMS
8

FORMAT
TR OF
RECORD
9

*
D*
10

P AGENCY
R
_
M
T
C
11 12
13

REMARKS

REVIEWED BY:

APPROVED BY:

SIGNATURE & DATE WITH STAMP

SIGNATURE & DATE WITH STAMP

Page 6 of 8

14

Y ASSURANCE PLAN
L&T PO No & Date
QAP NO.
QAP REV. No.
QAP Date

ATION, NAVI MUMBAI

:
:
:
:

R SUPPLY (UPS)
AGENCY
T
C
12
13

FORMAT OF
RECORD
9

D*
10

M
11

Approved Drg / Datasheet

ITR / IR

ACCEPTANCE NORMS

Approved Drg / Datasheet

REVIEWED BY:

TYPE TEST
REPORT

REMARKS
14

Supplier to submit type test reports for


similar rating, done within last five year for
review. If not those type tests have to be
performed on similar sample.

APPROVED BY:

Page 7 of 8

Y ASSURANCE PLAN
L&T PO No & Date
QAP NO.
QAP REV. No.
QAP Date

ATION, NAVI MUMBAI

:
:
:
:

R SUPPLY (UPS)
ACCEPTANCE NORMS
8
SIGNATURE & DATE WITH STAMP

FORMAT OF
RECORD
9

AGENCY
REMARKS
D*
M
T
C
10 11 12
13
14
SIGNATURE & DATE WITH STAMP

have to be performed on sample.

Page 8 of 8