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Purdue University

Purdue e-Pubs
International Compressor Engineering Conference

School of Mechanical Engineering

1974

A Review of Compressor Lines Pulsation Analysis


and Muffler Design Research -Part I: Pulsation
Effects and Muffler Criteria
R. Singh
Purdue University

W. Soedel
Purdue University

Follow this and additional works at: http://docs.lib.purdue.edu/icec


Singh, R. and Soedel, W., "A Review of Compressor Lines Pulsation Analysis and Muffler Design Research -Part I: Pulsation Effects
and Muffler Criteria" (1974). International Compressor Engineering Conference. Paper 106.
http://docs.lib.purdue.edu/icec/106

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A REVIEW OF COMPRESSOR LINES PULSATION


ANALYSIS AND MUFFLER DESIGN RESEARCH
PART I - PULSATION EFFECTS AND MUFFLER CRITER IA

Rajend ra Singh
Gradua te Resear ch Assist ant

Werner Soedel
Assoc iate Profes sor of
Mecha nical Engine ering

Ray w. Herric~ Labor atories


School of Mechan iJ,cal Engine ering
Purdue Unive rsity
Lafay ette, Indian a
With contin uing demand for sound and ration al
method s for compre ssor design , it has become
vital to take into accoun t the effect s of
pulsat ions in suctio n and discha rge system s
of recipr ocatin g gas compre ssor instal lations. The purpos e of the presen t paper is
to discus s and review the variou s aspect s of
these harmfu l uneven flows. Part I of the
paper deals with the pulsat ion causes , its
nature and effect s and the satisf actory means
of reduci ng them. A summar y of analyt ical
studie s of pulsat ing flows is presen ted in
Part II of the paper.
COMPRESSOR VIBRATIONS & NOISE
In a recipr ocatin g compre ssor and its
attach ed piping , vibrat ions and noise are
induce d mainly becaus e of the follow ing
exitat ions: rotary or recipr ocatin g unbalance, exitat ion due to cylind er gas reacti on
on piston and cranks haft, and exitat ion due
to the pulsat ing flows in the suctio n and
the discha rge lines. All three of these
arise from the movem ent of recipr ocatin g
piston . Imperf ect mecha nical operat ion like
bearin g knock and piston slap and electr ic
motor noise also make contri bution to the
overa ll compre ssor noise. Here, we are concerned only with the exitat ions due to gas
pulsat ions. Their effect on the compre ssor
perform ance and operat ion is very pronou nced
and its predic tion and contro l has become an
import ant step in the modern compre ssor
design s.

crank radius , L is the connec ting rod


length , t is the time and w is the circul ar
freque ncy and is given by the formul a,

iR

rad/se c where N is the compre ssor


rpm. In the absenc e of valves , the passag e
betwee n the compre ssor cylind er and the
piping is unobs tructed and the veloci ty, u,
of the fluctu ating g~s, induce d or discharge d in the piping will be,
A

= -12
A

(2)

where A is the area of pipe, A is the area


p
of piston . Thus, the altern ating motion of
piston inhere ntly causes altern ating flow
veloc ities. Howev er, the passag e betwee n
cylind er and piping s is not unobs tructed ,
it is blocke d by the suctio n and discha rge
valves . The valves are uni-di rectio nal and
open only when there is substa ncial pressure differ ence (suffi cient to overco me
valve inerti a and stiffn ess) across them
and since are open only for a small fractio n
of the total cycle, valves in fact amplif y
the altern ating flows. Electr ical analog
of the cyling er,, and the valves is shown
in Fig. 2. The piston is analog ous to an
electr ical genera tor, the piston inerta nce
is analog ous to a source impeda nce, workin g
space to a variab le capac itor and valves
can be interp reted as rectif iers. Valve,
apart from amplif ying the flows, can also .
genera te pressu re pulsat ions becaus e of its
vibrat ions. The result ing pressu re will
mainly be in the natura l freque ncy range of
the valve.

NATURE OF FLOW IN PIPING


Flow Nature

Causes of Pulsat ing Flow


The fluctu ating flow is caused by the reciprocati ng action of the piston . The veloci ty
profil e of the piston can be given by the
follow ing expres sion:
(also refer Fig. 1)
up

Rw (sin wt + ~L sin 2wt)

Gas fluctu ations in both suctio n and discharge lines consis t of a period ic train of
:pulse $. The instan taneou s values of fluid
variab les are given by the additi on of both
mean and fluctu ating flows, as shown below:

( 1)

where up is the piston veloci ty, R is the

(3)

102

analysis. If the suction or discharge


where p, T, u & p represent the fluid varisystem characteristics are known, then
ables namely pressure, temperature, velocity
'pressures at the valves and in the piping
and density respectively. Subscript t means
can also be calculated.
instantaneous total value; o represents the
mean quantities and the variables without
any subscript represent the fluctuating
.EFFECTS OF PRESSURE PULSATIONS
quantities. The pressure pulses in both the
suction and the discharge lines travel
The effects of pressure pulsations can be
through and ahead of the fluid with the
grouped into two broad categories. The
speed of sound and are reflected back by the
first is its effect on compressor performdiscontinuities and the end conditions.
ance and operation and the second is mathWith the frequent opening of valves, presematical simulation model accuracy if
sure in lines are altered rapidly and are
pulsation effects are not modeled. The
functions of the spatial coordinates and
latter one is a by-product of the first.
time. But in general a one dimensional
model, p ~ p(x, t), is sufficient for fairly
Performance and Operation
accurate analysis. Here, x is the longitudinal coordinate along the lines. Mean flow
Generally speaking, the pressure oscillavelocities (10 - 25 m/sec, or 40 - 50 ft/sec)
are very small compared to the sonic veloci- , tions affect the valve behavior and the
' thermodynamic performance, produce piping
ties (for air == 340 m/sec or 1115 ft/sec).
The fluctuating pressures are generally small vibrations & structural problems and radiate
noise. All of these are discussed below in
compared to the mean pressures. Under these
detail.
circumstances, it is obvious that the problem can be treated by the acoustic theory.
If a suction pipe is
1. Valve Behavior:
(For details, refer Part II)
fitted 1n an a1r compressor (always true
for refrigerating compressor), pulsation
amplitudes are increased and are particularFlow Representation
ly significant during valve closure. If
pressure amplitudes are greater then the
The wave shape of the fluctuating fluid
pressure loss in the valve, flow inversion
variables depends upon the gas properties
results. Although pressure difference
and the geometry of the suction or discharge
across the discharge valve ,(few tens of
systems. For any wave shape, the state of
exceeds greatly the pressure difference
psi)
be
can
point
arbitrary
pulsation at any
across suction valves (few psi), pulsations
expressed in the form of the fou;rier series.
effects are more pronounced in the discharge
0>
lines. Due to the pulsations and possible
(4)
p == L:
(An cos nwt + Bn sin nmt)
flow inversion, valve will behave in the
n==O
following way,
0>

L:

:=

n:=O

(c 0 cos nmt + D0 sin nmt)

(5)

i)
ii)

Where Q is the volume velocity and is equal


to the product of cross-sectional area and
the fluctuating or particle velocity u.
A , B , c and D are the fourier coeffic-

Contacts between valve plate and the


seat increase.
Impact velocity of valve plate on
seat increases.

From the above expression, it is clear that


only the multiples of fundamental frequency
(m "" ~) or harmonics occur in the system.

Since pressure difference across the


valve is fluctuating, valve may
flutter.
In short pulsations may cause high valve
impacts against seats and stop, valve
bounce and flutter, thus resulting in shortening of the service life and failures of
the valves. The remedy of this particular
problem is to reduce the valve lift and
strengthen springs. These would increase
the flow resistance and decrease the main
pulsation effect viz. the flow inversion
but it will be accompanied by the thermodynamic losses. Brablik's 1 ' 2 analytic
models and experimental results support the
HacLaren and
theory outlined above.
Tramschek 3 ' 4 ' 5 have confirmed it.

No matter what the shape of mass flow


through valve is, it can always be broken
down into components of fundamental frequency and its harmonics by the fourier

Pulsations
2. Thermodynamic Performance:
and flow inversion affect the capacity of
the compressor. The volumetric efficiency
depends upon suction and discharge pressures

iii)

ients and n is the order of harmonic.


Equation (4) and (5) can also be written in
terms of amplitudes P n & Qn and phase angles
n & 1)rn as,
0>

:=

L:
n:=O

Pn cos (nmt - n)

(6)

Qn cos (nmt - 1)rn)

(7)

00

Q == L:
n:=O

103

and sinc e thes e pres sure s are fluc tuat


the volu metr ic effic ienc y is affe cted ing,
adve rsely and so is the capa city
the
work ing flui d. Also , the cylin derofpres
trie s to follo w the line s pres sure beca sure
use
the flow into and out of the comp resso
r
is
a func tion of the pres sure diffe renc e
acro ss
the valv e.
Flow inve rsio n arou nd suct ion valv e decr
ease s
the volu metr ic effic ienc y as reve rsed
flow
acro ss the disc harg e valv e mixe s up with
clea ranc e volum e gas and is re-ex pand
ed.
It dela ys the suct ion valv e open ing and
decr ease s the comp resso r capa city. The
most
unfa vora ble case of puls atio n effe ct
aris es
in mul tista ge com pres sors; if the timi
the suct ion and the deli very coin cide ng of
succ essiv e stag es i.e. if the pisto ns in two
are in
phas e.
Puls atio ns also have favo rable effe
on
perfo rman ce. Acco rding to Ban nistects
r 6 , the
fitti ng of a plai n inle t pipe to a comp
may incr ease or decr ease the thro ughp ut resso r
to
up to 18%, depe ndin g upon the dela y angl
e ,
defi ned as = 12NL wher e N is the rpm,
c
c
is the soni c velo city , L is the leng th
the inle t pipe . Thro ughp ut is a maxim of
um,
zero , a minimum and zero at = 80, 155,
190 and 3000 resp ecti vely . With mod
erate
pipe leng ths, indu ction ramm ing (eff ect
wave actio n) caus es an incr ease d flow . of
effe ct of supe rcha rgin g in suct ion line The
can
incr ease the volu metr ic effic ienc y up
to
15% and incr ease in mass flow rate by
30%. Thes e are base d on the inve stiga up to
carr ied out by Czap linsk i 7 , Wall ace s tion s
, and
Jasp er 9 The supe rcha rgin g is achi
eved
by
tuni ng the syste m i.e. maki ng the natu
frequ ency of the inta ke syste m equa l toral
the
fund amen tal frequ ency of comp resso r
ation s. The effe ct of disc harg e line exit
ng
has been repo rted by Stei n and Eibl ingtuni
10
Alth ough the therm odyn amic perfo rman ce
may
be impr oved by tuni ng but it is not advi
able to tune the syste m mere ly for the sof impr ovin g the capa city beca use tuni sake
can caus e trou bles in the syste ms, as ng
discuss ed belo w.
3. Pipi ng Vibr ation s: Puls atin g
s
caus e the vibr atio ns of the pipi ng flow
syste
The magn itude of the vibr atio n depe nds m.
on the amp litud e and natu re of the pres upsure
puls es, thick ness , leng th and the mate
rial
prop ertie s of the pipe . This prob lem
can
be anal yzed anal ytic ally by cons ider
ing
to be a forc ed vibr atio n case . The most it
serio us trou ble aris es when the syste m
is
tune d or havi ng reso nanc e, then the larg
e
amp litud es are buil t up in the syste m
and
may caus e pipe failu re, dama ge pipe supp
ort
and prod uce othe r stru ctur al prob lems .
stru ctur al sign ifica nce of the prob lem The
is
as follo ws.
i)

frequ ency dict ates the numb er of

104

cycl es and henc e fatig ue prob lems .


ii)

and amp litud es indi cate maximum


stre ss and rang e of stre ss, thus a
meas ure of yiel d stre ss and fatig ue
life .

Pipi ng vibr atio ns migh t be tran smit ted


to
the cond ense r, evap orato r, expa nsio n valv
e
and othe r syste m comp onen ts of a refr
iger
atin g comp resso r and can indu ce serio us
vibr atio n prob lems in thes e comp onen ts
at
reso nanc e cond ition s.
4. Stan ding Wayes & Nois e: The two
acou stic effe cts of the gas osci llati ons
are the form ation of the stan ding wave
s and
the nois e radi atio n. If the pipi ng dime
nsion s are of the orde r of the soni c
leng th, then due to the inte ract ion wave
of
the
inci dent and refle cted wave s, stan ding
wave s are form ed. It woul d amp lify
sure s at some poin ts (anti node s) and pres
canc
el
pres sure effe cts at othe r poin ts (nod
thus givi ng rise to harm ful unba lanc edes),
forc es.
Pres sure puls atio ns are also a sour ce
of
nois e radi atio n. It migh t radi ate the
nois e to surro undi ngs eith er throu
the
comp resso r shel l as or throu gh thegh
pipi
Gen erall y the high frequ ency cont ent ofngs.
osci llati ons is resp onsi ble for the nois the
e
radi atio n.
In pneu mati c and refr iger atio n indu
s,
a lot of atte ntio n has been give n tostrie
the
nois e & vibr atio n prob lems but emph asis
has
been main ly on cont rol rath er than on
corr ect pred ictio n of the effe cts on the
syste m l 1 In this conn ectio n, the effo
rts
of Grov er 12 , Chil ton and Hand ley 13 ,
Mill er
and Hatt en l 4 and Nim itz 21 are sign ifica
nt.
Simu latio n
Ana lysis of the pres sure puls atio ns and
thei r inco rpor ation in the math emat
mode l has beco me an inte gral part ofical
the
simu latio n of reci proc atin g com pres sors.
Excl usio n of mod eling of the suct
and
disc harg e line s from the comp uter ion
simu
prog ram migh t lead to perfo rman ce pred latio n
whic h may not be real istic as the prog ictio n
ram
woul d pred ict,
i)
ii)
iii)

inco rrec t mass flow rate throu gh the


valv es
inco rrec t valv e resp onse
and inco rrec t pres sure dist ribu tion .

Not only the mod eling of line s but thei


r
inte ract ion with the valv es is also impo
ant (disc usse d in Part II). Brun ner 15 rtBrab lik 1 ' 2 , Bens on 16 , Soed el 17 et al, ,
Elso n & Soed el 18 ' 19 and Schw erzle r 20
are

some of the various investiga tors who have


included these effects in their mathemati cal
simulatio n models.

2.

MUFFLER APPLICATIONS
From the above considera tions, it is obvious
that flow smoothenin g devices are needed
to reduce the pressure pulsation s, to shift
or avoid resonance s, to reduce piping and
structura l vibration s and finally to attenuate sound energy which might radiate noise.
These flow smootheni ng devices are generally referred to as mufflers or filters or
dampers, or flow smoothene rs or silencers
or as snubbers. In connectio n with filteration of pulsation s, the most important
question is whether and when is a muffler
necessary ? The answer to this question is
that even if it is not very necessary , it
might prove to be beneficia l. Since pulsation flows are inherent to the reciproca ting compresso r installati ons, it is.
inconceiv able that the compresso r m~ght be
free from its ill-effec ts, which may differ
from one system to another, thus some form
of a muffler element is required in compressor installati ons. Proper selection of
muffler requires an analytica l or experimental investiga tion of the existing conditions in the suction and discharge lines
(which is discussed in Part II of the
paper), system requireme nts and the characteristics of the filter elements.
MUFFLER DESIGN CRITERIA
Before choosing any muffler element, it is
desirable to select the criteria for design.
Muffler design criteria can be classified
broadly into acoustic criterion and general
criteria. Proper design requires that both
should be satisfied .
General Criteria

1.

Pressure Drop. It is an important


criterion because it limits the length
and geometry of the muffler ele~ents.
For each particula r system, max~mum
pressure drop allowable should always
be calculate d beforehan d. For example
in the refrigera tion system, after the
muffler element, pressure of the gas
should be equal to the condenser pressure. Pressure drop (~p) depends upon
the length L, total instantane ous
velocity, ut (sum of mean and fluctuating parts) and fanning friction factor
f as shown below
(B)

where d is the diameter of tube and P0


is the gas density. All flow direction changes, e.g. bends, sharp corners

105

3.

4.

etc., should be kept to minimum for low


pressure drop.
Space Requireme nt. A designer has to
keep ln mlnd the geometric and space
requireme nts in compresso r installati ons
before picking up a filter element.
Material Selection . Material of the
muffler devices should not react with
the g~ses and also should be able to
endure high temperatu res (if existing)
or satisfy any other particula r requirement.
Cost Criterion . This criterion sometimes
is the override factor as far as commercial competiti on is concerned . The manufacturing , installati on and the
operating costs of mufflers should be
kept to the minimum possible.

Acoustic Criteria
Acoustic criteria of the muffler design is
specified by the frequency response of the
fil-ter element and sound energy transmiss ion
and attenuatio n character istics. Mufflers
in general, are classified by either as
dissipativ e or as reactive types. A dissipative muffler has usually the flow
resistent character istics i.e. in electrica l
analogous term, resistive element. The mode
of filteratio n is the absorptio n of sound
energy. In the air compresso r installati ons,
control valves are also used to smoothen the
flow but they absorb energy and create ~n
undesirab le pressure drop. Thus, react~ve
type muffler elements are generally preferred and frequently employed. Its performance is determine d mainly by the geometric al
shape of the element and it varies with the
frequency just like an electrica l filter.
The reactive muffler does not absorb energy
but rather reflects part of the sound energy
back by offering an impedance mismatch. The
electrica l analogous of a reactive muffler
is a circuit composed of inductanc es and
18 ,
capacitan ces only. Chilton & Handley
14
have
Wallace a, and Miller & Hatten
investiga ted and developed some simple
reactive mufflers for the compresso rs. The
general theory of acoustic transmiss ion line
filters is described in reference s a3~~2s.
The important factor to be considere d in
.
designing the elements is to select the.
proper frequency depende~t ~ound transm~sSlOn
or attenuatio n character~stlcs. Also, lt
is important that either the resonance s be
avoided or shifted. Therefore , the elements
must be chosen so as to attenuate the sound
energy at that particula r frequency or must
shift natural frequency of the system to
avoid the resonance condition s. From the
noise reduction point of view, elements
with high frequency attenuatio n character istics are generally selected. The muffler
should be located as close to the cylinder
as possible so as to eliminate pulsation s
in pipings. Also, care sho~ld be taken to
investiga te, either theoret~cally or

exper iment ally, the effec t of muffl er


eleme nts on the value behav ior and therm odynam ic perfor mance becau se the muffl er may
have favor able or unfav orable effec t on
these .

uates only the high freque ncy conte nts and


its transm ission loss, T.L., is given as
(22)
1
1 2 . 2 (.l)
T.L. "'10 log [ 1 + -;r(m-)
.,.,
m s1.n -L
c

MUFFLER ELEMENTS

dB

(11)

where m "" area ratio


s 2;s 1 and L is the
length of the chamb er (Refer Fig. 3). If
Numer ous muffl er eleme nts are in existe nce
as review ed from the refere nces 22 23'24 25' sever al expan sion chamb ers are conne cted to
each other , then the transm itted (outpu t)
2B'27 2 s .
Here, only some very basic and
acous tic volum e veloc ity, would be as given
simpl e eleme nts will be discu ssed to illuby Fig. 4, whose we is the cutof f freque ncy
strate the point .
which depen ds upon the inerta nce and the
Maximum sound energ y transm ission takes
compl iance distri butio ns. Elect rical analog
place only when there is imped ance match ing
of the acous tic system has also been shown .
and the ampli tudes of the pulsa tions are
A high pass filter , as shown in Fig. 5 along
maximum at the reson ance condi tions, thus
its elect rical analog and transm ission
the main objec tive in pickin g up the muffl er with
chara cteris tics, is used to attenu ate the
eleme nts is such that they should provi de
low freque ncy conte nts of the sound energ y.
imped ance misma tch to the system and shift
The
band pass filter is a combi nation of a
the system resona nce freque ncy. Howev er,
low pass and a high filter . Sound energ y
some muffl er eleme nts provi de maximum sound
betwe en two cutof f frequ encie s only is
attenu ation at their reson ance freque ncy
allow ed to pass unatte nuate d. It is shown
i.e. offer compl ete imped ance misma tch at
in Fig. 6. A band elimi nation filter is
their natur al freque ncy. Such muffl ers
compo sed of reson ators. The best examp le of
eleme nts are referr ed to as the reson ators.
a reson ator is the Helmh oltz reson ator. If
The sound transm ission chara cteris tics of
a Helmh oltz reson ator is put in the side
muffl er eleme nts depen d not only upon its
branc h, as shown in Fig. 7, its transm ission
own imped~nce but also upon the source and
loss at the reson ant freque ncy w will be
the load imped ances. Acous tic imped ance
maximum and is given by (22)
r
za is given as
1

za

"" Ra + j

:=:::

T.L. ~ 20 loglO (a +aO.S )

(wMa- _1_

we a

where

(9)

Ca=

poe
where

(10)

is the real part of the acous tic

impedan~e, the resist ance and Xa is the

imagi nary part of the imped ance. Thus


imped ance takes into accou nt the inert ia
effec ts (Ma - inerta nce) and elast ic propertie s (Ca- comp liance ). Refer table 1.
S is the cross sectio nal area, L is the
length , Vis volum e (V = SL), p is the
0
mean densi ty and c is the sonic veloc ity.
The imped ance .elect rical analog y sugge sts
that Ra is analog ous to elect rical resis tance , Ma is analog ous to the elect rical
induc tance L and C is analog ous to the
e
a
elect rical capac itance c . The elect rical
e
analog y and its famil iar resul ts have been
emplc yed exten sively in formu lating
silenc ers for the acous tic system s.
Acous tic muffl ers are broad ly class ified,
by their freque ncy respo nse chara cteris tics,
as low pass filter s, high pass filter s,
band pass filter s and band elimi nation
filter s. For instan ce, a simpl e expan sion
chamb er is a low pass filter as it atten -

106

(12)

reson ator dimen sionle ss


resist ance
"" s Ra/Ap 0 c
~

where S and A are the areas of pipe and


Helmh oltz reson ator neck respe ctive ly. Ra
is the Helmh oltz reson ator resist ance and is
given by

Reson ance freque ncy of the reson ator is

(13)
where L is the neck length and V is the
volum e of cavity . Sever al Helmh oltz
reson ators in serie s will const itute a band
elimi nation filter i.e. it will attenu ate
sound comp letely betwe en two cutof f frequenc ies, as shown in Fig. 8. Sever al books
24
23
26
'
'
and good paper s 22 ' 26 on acous tic
filter s provi de a good cover age on the
gener al thebry of filter s. Howev er, while
pickin g up a partic ular muffl er for a particula r freque ncy respo nse, atten tion must
be given to its effec t on compr essor effic iency in all freque ncy range s.

elements may cause favorabl e or adverse


effects on the valve chamber pulsatio ns. A
complete theoreti cal or. (and) experim ental
A compress or designer should proceed as
for
n
informa tion regardin g pulsatin g flows are
selectio
follows for the proper muffler
required so that the performa nce of the
any installa tion.
pulsatio n effects can be predicte d with a
optimi1. Investig ate the level of pressure pulsa- fair degree of accuracy . Finally
d
advocate
is
lines
or
compress
the
of
the
of
zation
spectrum
Sound pressure
tions.
8
the
all
account
into
take
should
can
It
~
existing suction and discharg e systems
be measured . However, for a proposed design, constrai nts and design criteria . Although
the problem is complex, the answer is not
computer simulati on should incorpor ate the
elusive.
pulsatio n analysis .

MUFFLER DESIGN PROCEDURE

2. Estimate the piping natural frequenc ies


either with the aid of analytic study of
piping geometry or by observin g the pressure spectrum . This knowledg e would provide
the designer with the idea of the frequenc y
or frequenc y bands to be avoided. Sound
spectrum level would also indicate the noise
level.
3. Select the general criteria for the flow
smoothin g devices, as discusse d earlier.
Muffler designer should assess the degree
of importan ce of each criterio n like pressure drop, geometr ic and space limitati ons,
materia l selectio n and the cost. Also their
relative weightag e with the acoustic
criteria should be studied.
4. Choose the acoustic criteria . For
muffler selectio n, transmis sion loss, frequency band eliminat ion, shifting of a
particul ar frequenc y, as discusse d earlier,
should be specifie d. An upper limit of 2%
pulsatio ns after muffler element seems safe
for the average installa tion. This figure
should be decrease d somewhat for the high
pressure lines and may be increase d for the
low pressure lines.

NOMENCLATURE
A

area

speed of sound

capacitance~

length

mass

integar

rpm

pressure

volume velocity

resistan ce

area

time

velocity

volume

density

(.1)

circular frequenc y

5. Select the muffler element accordin g to


the requirem ent of the installa tion. If
transmis sion charact eristics of a particul ar
element are not known, then these can be
investig ated experim entally or analytic ally
before and after muffler inclusio n in the
system.
6. Locate muffler at the appropr iate place,
preferab le as close to the inlet or exhaust
as possible so that in the piping no dangerous pulses remain to cause the noise and
vibratio ns.
7. Lastly, determin e pressure spectrum
after inclusio n of muffler devices for the
confirma tion of satisfac tory results.

Subscrip ts

107

acoustic

c "" cut off


r

electric al

mean

total, instanta neous

resonanc e

REFERENCES
1.

Brablik, J., "Gas Pulsatio ns as Factor


Affectin g Operatio n of Automat ic valves
in Recipro cating Compres sor", Purdue
Compress or Technolo gy Conferen ce,
July 1972, Proc., pp. 188-195.

2.

Brablik, J., "The Influenc e of Gas


Pulsatio ns on the Operatio n of Automat ic
Compress or Valves", Commiss ion 3, IIR
Conferen ce, Prague, Sept. 1969, pp. 121126.

3.

MacLaren , J. F. T. and Tramsche k, A. B.,


"Predict ion of valve Behavior with Pulsating Flow in Recipro cating Compres sors",
Purdue Compress or Technolo gy Conferen ce,
July 1972, Proc. pp. 203-211.

CONCLUSION
No matter how close the muffler is located
to the suction or discharg e, there shall be
substanc ial pulsatio ns in the immediat e
vicinity of the valves, thus affectin g the
valve response and service and also the
Muffler
capacity of the working fluid.

complian ce

4.

MacLa ren, J. F. T. and Kerr, s. v., "An


Analy tical and Experi mental Study of
Self-A cting Valves in a Recipr ocatin g
Air Compr essor" I . Mech. E. Sympos ium
'Recip rocati ng and Rotary Compr essor
Design and Operat ing Proble ms' London ,
1970, paper No. 3.

5.

MacLa ren, J. F. T. and Kerr, s. v.,


"Valve Behav ior in a Small Refrig eratin g
Compr essor Using a Digita l Computer~ Jr.
Refrig . 1968, No. 6.

6.

Banni ster, F. K., "Induc tion Rammin g of


Small High-S peed Compr essor" Proc. I.
Mech. Engr, 1959, Vol. 173, No. 13.

7.

Czapli nski, s., "Pulsa tions in the


Suctio n and Discha rge Line of Recipr ocating Compr essors" Commi ssion 2, IIR
Confer ence, cambri dge, Sept. 1961, pp.
299-31 6.

8.

9.

Wallac e, F., "Pulsa tion Dampin g System s


for Large Recipr ocatin g Compr essors and
Free-P iston Gas Gener ators", Proc. I.
Mech. Engrs. , Vol. 174, No. 33, 1960.
Jasper , H. A., "Speci al Suctio n Lines
Influe ncing the Volum etric Effici ency
of Recipr ocatin g Compr essors" , XIII Int.
Cong . Refrig ., Madrid 1967, paper 3.54.

10. Stein, R-and Eiblin g, J.,"Im proved


Compr ession Perform ance by Discha rge
Tuning ", "IIR Conf. Washin gton, D. C.,
1962.

17. soedel , w., Navas, E. P., and Kotali k,


B. B., "On Helmh oltz Resona tor Effect s
in the Discha rge System of a TwoCylind er Compr essor", Jr. of Sound and
Vibrat ion, 1973, No. 30(8), pp. 263277.
18. Elson, J. P. and Soedel , w., "Simul ation of the Intera ction of Compr essor
Valves with Acous tic Back Pressu res in
Long Distan ce Lines" , Jr. of Sound and
Vibrat ion, 1974.
19. Elson, J., "Gas Pressur~ Oscill ations
and Ring Valve Simula tion Techni ques
for the Discha rge Proces s of a Recipr ocating Compr essor", Ph.D. Thesis ,
Purdue Unive rsity 1972.
20. Schwe rzler, D., "Mathe matica l Modeli ng
of a Multip le Cylind er Refrig eratio n
Compr essor", Ph.D. Thesis , Purdue
Unive rsity, 1971.
21. Nimitz , w., "Pulsa tion Effect s on Reciprocati ng Compr essors" , ASME paper No.
69-Pet -30.
22. Davies , D. D., Stokes , G. M., Moore, D.,
and Steven s, G. L., "Theo retical and
Experi mental Invest igatio n of Muffle rs
with comme nts on Engine -Exhau st Muffle r
Design ", NACA Report 1192, 1954.
23. Harris , c. M. "Handb ook of Noise
Contro l", Chapte r 21, "Acou stic Filter s
and Muffle rs", McGra w-Hill, 1957.

11. M. w. Kellog g Compan y, "Desig n of Piping


System s" John Wiley & Sons Ltd, 1956.

24. Mason, W. P., "Elect romec hanica l Transducers and Wave Filter s", von Nostra nd,
1946.

12. Grover , s., "Analy sis of Pressu re Pulsations in Recipr ocatin g compre ssor
Piping System s", Journa l Engr. for
Indust ry, ASME Tr., Vol. 88B, No. 2,
May 1966, pp. 164-17 1.

25. Berane k, L. L., "Noise and Vibrat ion


Contro l" Chapte r 12 "Muffl er", McGraw Hill, 1971.

13. Chilto n, E. G., and Handle y, L. R.,


"Pulsa tions in Gas Compr essor System s",
ASME Tr., Vol. 74, 1952, pp. 931-94 1.

26. Gately , W. and Cohen, R., "Devel opment


and Evalua tion of a Genera l Method for
Design of Small Acous tic Filter s",
ASBRAE Tr., Vol. 76, 1971.

14. Miller , D., and Hatler , B., "Muffl er


Analy sis by Digita l Compu ter", ASBRAE
Tr., Vol. 66, 1960, pp. 202-21 6.

27. Gately , W. S., "Devel opment and Evalua tion of Method s for Design of Muffle rs
in Small Refrig eratio n System s", Ph.D.
Thesis , Purdue Unive rsity, 1967.

15. Brunne r, w., "Simu lation of a Recipr ocating Compr essor on an Electr onic
Analog compu ter II ASME Annual Meetin g'
1958, paper No. 58-A-1 46.
I

16. Benson , R. S. and Ucer, A. s., "A


Theor etical and Experi mental Invest igation of a Gas Dynam ic Model for a Single
Stage Recipr ocatin g compre ssor with
Intake and Delive ry Pipe System s", Jr.
Mecha nical Engine ering Scienc e, Vol. 14,
No. 4, 1972, pp. 264-27 9.

108

28. Alfred son, R. J., "The Design and Optimizati on of Exhau st Silenc ers", Ph.D.
Thesis , Instit ute of Sound and Vibration Resear ch, The Unive rsity, Southampton , 1970.
29. Johnso n, C., "Fract ional Horsep ower
Rotary Vane Refrig eratin g Compr essor
Sound Source Invest igatio n", Ph.D.
Thesis , Purdue Unive rsity, Aug. 1969.

up

Suctio n
suctio n
pipe

!L.:.le num
1r.-Bu ction
Valve

Cylind er

Discha rge
plenum

t.:t

Discha rge
____..,..,...pi pe
Diecha rge

valve

Piston
Fig. 1

Physic al Model of Recipr ocatin g


Compr essor

Source impeda nce

(piston inertan ce)

swit h
(opera ted by suctio n
and discha rge
timing s)

Variab le
capac itor
(cylin der workin g
space)

Fig. 2

g Space
Electr ical Analog of Compr essor Cylind er Piston , Workin ses.
and Valves . Switch is Contro lled by Thermo dynami c Proces

r--

Fig. 3

Expans ion Chambe r

I
109

Table 1

Electrica l Analogy of Acoustic Elements

Acoustic Elements

i.:

$
I

--r

poe
Resistanc e
R =; ~
a
Q

Resistanc e

Re

ElectricV Impedance
1
ze "" -I "" l'le + jwL e + jWCA

Geometry

Fig. 4

_j

Low Pass Filter

ca

ca

M
a

ca

Ma

Capacitan ce

ce

Acoustic Impedance
za "" p/Q "" Ra + jw Ma + __1_
jwc,

Inductanc e

_J_

=;~

ca

L~

Complianc e

--..rom ar

Inertance
M =; p L/S
0
a

s
, T,

Electrica l Elemente

0out

I
L e_

I
I

'ob~

ce

~-e

I
r

'01 &'"
ce

Irc

Electrica l Analog

as :r

r
w
c
c:n.racter istics

t
M

Tranaaliss ion

Geometry

L.;..
M

Ma

ca

ca

~ut

ce
Electrica l
Fig. 5

High Pass Filter

110

we
w
T~ansmission Characte ristics

Geometry

ca

l ____

ca

-1....._____,,

ce
Electrical Analog

Fig. 6

Banq Pass Filter

Transmission Characteristics

Helmholtz
Resonat.or
TraRsnissj..on
Loss dB

Electri.cal
Analog

Fig. 7

Helmholtz Resonator

r
Attenuation Characteristics

Geometry
qout

Te

-e

Band Elimination Filter


lll

c2

..

-w

Transmission Characteristics

Electrical Analog
Fig. 8

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