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International Compressor Engineering Conference
1974
W. Soedel
Purdue University
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Rajend ra Singh
Gradua te Resear ch Assist ant
Werner Soedel
Assoc iate Profes sor of
Mecha nical Engine ering
iR
= -12
A
(2)
Gas fluctu ations in both suctio n and discharge lines consis t of a period ic train of
:pulse $. The instan taneou s values of fluid
variab les are given by the additi on of both
mean and fluctu ating flows, as shown below:
( 1)
(3)
102
L:
:=
n:=O
(5)
i)
ii)
Pulsations
2. Thermodynamic Performance:
and flow inversion affect the capacity of
the compressor. The volumetric efficiency
depends upon suction and discharge pressures
iii)
:=
L:
n:=O
Pn cos (nmt - n)
(6)
(7)
00
Q == L:
n:=O
103
104
2.
MUFFLER APPLICATIONS
From the above considera tions, it is obvious
that flow smoothenin g devices are needed
to reduce the pressure pulsation s, to shift
or avoid resonance s, to reduce piping and
structura l vibration s and finally to attenuate sound energy which might radiate noise.
These flow smootheni ng devices are generally referred to as mufflers or filters or
dampers, or flow smoothene rs or silencers
or as snubbers. In connectio n with filteration of pulsation s, the most important
question is whether and when is a muffler
necessary ? The answer to this question is
that even if it is not very necessary , it
might prove to be beneficia l. Since pulsation flows are inherent to the reciproca ting compresso r installati ons, it is.
inconceiv able that the compresso r m~ght be
free from its ill-effec ts, which may differ
from one system to another, thus some form
of a muffler element is required in compressor installati ons. Proper selection of
muffler requires an analytica l or experimental investiga tion of the existing conditions in the suction and discharge lines
(which is discussed in Part II of the
paper), system requireme nts and the characteristics of the filter elements.
MUFFLER DESIGN CRITERIA
Before choosing any muffler element, it is
desirable to select the criteria for design.
Muffler design criteria can be classified
broadly into acoustic criterion and general
criteria. Proper design requires that both
should be satisfied .
General Criteria
1.
105
3.
4.
Acoustic Criteria
Acoustic criteria of the muffler design is
specified by the frequency response of the
fil-ter element and sound energy transmiss ion
and attenuatio n character istics. Mufflers
in general, are classified by either as
dissipativ e or as reactive types. A dissipative muffler has usually the flow
resistent character istics i.e. in electrica l
analogous term, resistive element. The mode
of filteratio n is the absorptio n of sound
energy. In the air compresso r installati ons,
control valves are also used to smoothen the
flow but they absorb energy and create ~n
undesirab le pressure drop. Thus, react~ve
type muffler elements are generally preferred and frequently employed. Its performance is determine d mainly by the geometric al
shape of the element and it varies with the
frequency just like an electrica l filter.
The reactive muffler does not absorb energy
but rather reflects part of the sound energy
back by offering an impedance mismatch. The
electrica l analogous of a reactive muffler
is a circuit composed of inductanc es and
18 ,
capacitan ces only. Chilton & Handley
14
have
Wallace a, and Miller & Hatten
investiga ted and developed some simple
reactive mufflers for the compresso rs. The
general theory of acoustic transmiss ion line
filters is described in reference s a3~~2s.
The important factor to be considere d in
.
designing the elements is to select the.
proper frequency depende~t ~ound transm~sSlOn
or attenuatio n character~stlcs. Also, lt
is important that either the resonance s be
avoided or shifted. Therefore , the elements
must be chosen so as to attenuate the sound
energy at that particula r frequency or must
shift natural frequency of the system to
avoid the resonance condition s. From the
noise reduction point of view, elements
with high frequency attenuatio n character istics are generally selected. The muffler
should be located as close to the cylinder
as possible so as to eliminate pulsation s
in pipings. Also, care sho~ld be taken to
investiga te, either theoret~cally or
MUFFLER ELEMENTS
dB
(11)
za
"" Ra + j
:=:::
(wMa- _1_
we a
where
(9)
Ca=
poe
where
(10)
106
(12)
(13)
where L is the neck length and V is the
volum e of cavity . Sever al Helmh oltz
reson ators in serie s will const itute a band
elimi nation filter i.e. it will attenu ate
sound comp letely betwe en two cutof f frequenc ies, as shown in Fig. 8. Sever al books
24
23
26
'
'
and good paper s 22 ' 26 on acous tic
filter s provi de a good cover age on the
gener al thebry of filter s. Howev er, while
pickin g up a partic ular muffl er for a particula r freque ncy respo nse, atten tion must
be given to its effec t on compr essor effic iency in all freque ncy range s.
NOMENCLATURE
A
area
speed of sound
capacitance~
length
mass
integar
rpm
pressure
volume velocity
resistan ce
area
time
velocity
volume
density
(.1)
circular frequenc y
Subscrip ts
107
acoustic
electric al
mean
resonanc e
REFERENCES
1.
2.
3.
CONCLUSION
No matter how close the muffler is located
to the suction or discharg e, there shall be
substanc ial pulsatio ns in the immediat e
vicinity of the valves, thus affectin g the
valve response and service and also the
Muffler
capacity of the working fluid.
complian ce
4.
5.
6.
7.
8.
9.
24. Mason, W. P., "Elect romec hanica l Transducers and Wave Filter s", von Nostra nd,
1946.
12. Grover , s., "Analy sis of Pressu re Pulsations in Recipr ocatin g compre ssor
Piping System s", Journa l Engr. for
Indust ry, ASME Tr., Vol. 88B, No. 2,
May 1966, pp. 164-17 1.
27. Gately , W. S., "Devel opment and Evalua tion of Method s for Design of Muffle rs
in Small Refrig eratio n System s", Ph.D.
Thesis , Purdue Unive rsity, 1967.
15. Brunne r, w., "Simu lation of a Recipr ocating Compr essor on an Electr onic
Analog compu ter II ASME Annual Meetin g'
1958, paper No. 58-A-1 46.
I
108
28. Alfred son, R. J., "The Design and Optimizati on of Exhau st Silenc ers", Ph.D.
Thesis , Instit ute of Sound and Vibration Resear ch, The Unive rsity, Southampton , 1970.
29. Johnso n, C., "Fract ional Horsep ower
Rotary Vane Refrig eratin g Compr essor
Sound Source Invest igatio n", Ph.D.
Thesis , Purdue Unive rsity, Aug. 1969.
up
Suctio n
suctio n
pipe
!L.:.le num
1r.-Bu ction
Valve
Cylind er
Discha rge
plenum
t.:t
Discha rge
____..,..,...pi pe
Diecha rge
valve
Piston
Fig. 1
swit h
(opera ted by suctio n
and discha rge
timing s)
Variab le
capac itor
(cylin der workin g
space)
Fig. 2
g Space
Electr ical Analog of Compr essor Cylind er Piston , Workin ses.
and Valves . Switch is Contro lled by Thermo dynami c Proces
r--
Fig. 3
I
109
Table 1
Acoustic Elements
i.:
$
I
--r
poe
Resistanc e
R =; ~
a
Q
Resistanc e
Re
ElectricV Impedance
1
ze "" -I "" l'le + jwL e + jWCA
Geometry
Fig. 4
_j
ca
ca
M
a
ca
Ma
Capacitan ce
ce
Acoustic Impedance
za "" p/Q "" Ra + jw Ma + __1_
jwc,
Inductanc e
_J_
=;~
ca
L~
Complianc e
--..rom ar
Inertance
M =; p L/S
0
a
s
, T,
Electrica l Elemente
0out
I
L e_
I
I
'ob~
ce
~-e
I
r
'01 &'"
ce
Irc
Electrica l Analog
as :r
r
w
c
c:n.racter istics
t
M
Tranaaliss ion
Geometry
L.;..
M
Ma
ca
ca
~ut
ce
Electrica l
Fig. 5
110
we
w
T~ansmission Characte ristics
Geometry
ca
l ____
ca
-1....._____,,
ce
Electrical Analog
Fig. 6
Transmission Characteristics
Helmholtz
Resonat.or
TraRsnissj..on
Loss dB
Electri.cal
Analog
Fig. 7
Helmholtz Resonator
r
Attenuation Characteristics
Geometry
qout
Te
-e
c2
..
-w
Transmission Characteristics
Electrical Analog
Fig. 8