Beruflich Dokumente
Kultur Dokumente
IX-2015
PART QF
PLASTIC FUSING
15
ARTICLE XXI
PLASTIC FUSING GENERAL REQUIREMENTS
QF-100
SCOPE
The rules in this Part apply to the preparation and qualification of the fusing procedure specification (FPS), and
the performance qualification of fusing machine
operators.
QF-101
QF-110
A fusing procedure specification used by an organization that will have responsible operational control of production fusing shall be an FPS that has been qualified by
that organization in accordance with Article XXII, or it
shall be a standard fusing procedure specification (SFPS
or MEFPS) as defined in QF-201.2.
The fusing procedure specification (FPS, SFPS, or
MEFPS) specifies the variables (including ranges, if
any) under which fusing must be performed. The fusing
procedure specification (FPS, SFPS, or MEFPS) shall address the applicable fusing process variables, both essential and nonessential, as provided in Article XXII for
production fusing.
QF-120
TEST POSITIONS
QF-130
QF-131
QF-102
QF-103
RESPONSIBILITY
ASME BPVC.IX-2015
QF-131.2
Electrofusion Procedures
(a) date
(b) ambient temperature
(c) material temperature
(d) pipe diameter and wall thickness
(e) the FPS or MEFPS used
(f) nominal fusion time
(g) adjusted fusion time
(h) termination code
(i) fitting description
(j) fitting manufacturer
(k) elapsed time for fusion and cooling
(l) manual or barcode entry
(m) lot number for fitting
(n) operator identification
(o) operator verification of scraping and cleaning
(p) fit-up gap
(q) fusion number
(r) fusion energy
(s) fusion processor serial number
(t) voltage
(u) preheat voltage and time, if applicable
QF-132
QF-140
QF-141
VISUAL EXAMINATION
(a) Butt-Fusion. All fused joints shall receive a visual examination of all accessible surfaces of the fused joint.
(b) Electrofusion. Test joints shall be visually inspected
upon completion of the test coupon, and when sectioned
for evaluation.
QF-141.1 Visual Acceptance Criteria.
(a) Butt-Fusion. See Figure QF-462 for evaluation
examples.
(1) There shall be no evidence of cracks or incomplete fusing.
(2) J o i n t s s h a l l e x h i b i t p r o p e r f u s e d b e a d
configuration.
(3) Variations in upset bead heights on opposite
sides of the cleavage and around the circumference of
fused pipe joints are acceptable.
(4) The apex of the cleavage between the upset beads
of the fused joint shall remain above the base material
surface.
(5) Fused joints shall not display visible angular misalignment, and outside diameter mismatch shall be less
than 10% of the nominal wall thickness.
(6) The data record for the FPS or fusing operator
performance qualification test shall be reviewed and compared to the FPS or SFPS to verify observance of the specified variables applied when completing the fused test
joint.
(b) Electrofusion Assemblies
(1) There shall be no visible evidence on external and
accessible internal surfaces of cracks, excess internal
(I.D.) melt caused by overheating, fitting malfunction, or
incomplete fusion. Maximum fit-up gap, or maximum misalignment and out-of-roundness, shall be within FPS or
MEFPS limits.
(2) The data record for the FPS or fusing operator
performance qualification test shall be reviewed and compared to the FPS or MEFPS to verify observance of the
specified variables applied when completing the fused
test joint.
(c) Sectioned Electrofusion Joints. Voids due to trapped
air or shrinkage during the cooling process are acceptable
only if round or elliptical in shape with no sharp corners,
and provided they meet the following requirements [see
Figure QF-468, illustrations (a) and (b)].
(1) Individual voids shall not exceed 10% of the fusion zone length.
ASME BPVC.IX-2015
QF-142
PRESSURE TESTS
QF-143
BEND TESTS
ASME BPVC.IX-2015
QF-143.1
QF-143.2
QF-143.3.1
Test Specimens.
Test Procedure.
(b) Each 1/16 in. (1.5 mm) wide specimen shall be placed
in a clamp such that the bond line between the fitting and
the pipe is located at the plane of bending. The entire
length of the bond is to be flexed 90 deg along the plane
of bending four times in both directions. See Figure
QF-467, illustration (b).
QF-143.3.4
Acceptance Criteria.
QF-143.2.3.2 Bend Procedure. Position the sidebend test specimen with the butt fusion joint in the center
of the jig between the support mandrels. Position the ram
in the center of the fusion bead on the test specimen.
Move the ram slowly until it makes contact with the test
specimen and is positioned in line with the fusion bead.
269
ASME BPVC.IX-2015
QF-144
TENSILE TESTS
Table QF-144.2
Testing Speed Requirements
Wall Thickness
Testing Speed
QF-144.1.3
Test Procedure
ASME BPVC.IX-2015
QF-145
Crush tests and impact resistance tests assess the integrity of electrofusion joints.
QF-145.1 Crush Test. Crush tests are used to evaluate socket-type (full-wrap) or saddle-type (not full wrap)
electrofusion joints. These are required for pipe sizes less
than NPS 12 (DN 300), and may be used as an alternative
to the electrofusion bend test for pipe sizes NPS 12 (DN
300) and greater.
QF-145.2.3 Test Specimens. The joint branch connection shall be impacted in a direction parallel to the axis
of the pipe with a force sufficient to break the body or
other portion of the specimen. The test device and method of testing shall be in accordance with ASTM F905.
Table QF-144.2.3
Pipe Material
Test Pressure
PE2708
PE3608
PE4710
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ASME BPVC.IX-2015
ARTICLE XXII
FUSING PROCEDURE QUALIFICATIONS
QF-200
GENERAL
accordance with the Plastics Pipe Institute (PPI), Technical Note TN-34 and ASTM F1290, for the electrofusion fitting manufacturers specific electrofusion joint design,
and qualified by the electrofusion fitting manufacturer
in accordance with ASTM F1055 to define the ranges
for the essential variables identified in Table QF-255. An
MEFPS may be used for production by organizations fusing the same electrofusion fitting manufacturers qualified fittings without further qualification.
Each organization shall prepare written Fusing Procedure Specifications (FPS) or Standard Fusing Specifications (SFPS or MEFPS) as defined in QF-201 to provide
direction to the fusing operator for making production
fused joints.
(a) Fusing Procedure Specification (FPS). A FPS is a written fusing procedure that is qualified by an organization
in accordance with the rules of this Section.
(b) Contents of the FPS. The completed FPS shall address all of the essential and nonessential variables for
each fusing process used in the FPS. The essential and
nonessential variables for fusing are outlined in Table
QF-254 for butt fusion and Table QF-255 for electrofusion. The organization may include any other information
in the FPS that may be helpful in making a fused joint.
(c) Changes. Changes in the documented essential variables require requalification of the FPS.
QF-201.2
ASME BPVC.IX-2015
QF-202.2
QF-202.2.1
ASME BPVC.IX-2015
(1) high heater surface temperature and high interfacial pressure, five joints
(2) high heater surface temperature and low interfacial pressure, five joints
(3) low heater surface temperature and high interfacial pressure, five joints
(4) low heater surface temperature and low interfacial pressure, five joints
(d) Each fused joint shall be subject to visual examination per QF-141.
(e) Two fused joints of each combination shall be evaluated using the elevated temperature sustained pressure
tests for pipe specified in QF-142.1.
QF-202.2.2
Polyethylene Electrofusion
Table QF-202.2.2
Electrofusion Procedure Qualification Test Coupons Required
Socket
NPS 8
(DN 200)
Socket
>8<NPS 12
(>DN 200
<DN 300)
Socket
NPS 12
(DN 300)
Saddle
<NPS 12
(<DN 300)
[Note (1)]
Saddle
NPS 12
(DN 300)
[Note (1)]
High
Low
High
Low
High
Low
High
Elevated temperature
sustained pressure test
QF-202.1.2/
QF-142.1
QF-202.1.3/
QF-142.2
QF-202.1.6/
QF-145.1
Test Procedure
Reference
Low
High
QF-202.1.5/
QF-144.2
Peel test
QF-202.1.5/
QF-144.2.1(b)(1)
Short-term hydrostatic
QF-202.1.5/
QF-144.2.1(b)(2)
QF-202.1.7/
QF-145.2
NOTES:
(1) Size listed is that of the branch connection.
(2) Fitting manufacturer should be consulted prior to fusing outside of their recommended temperature range.
(3) It is permissible to use specimens tested for the short-term hydrostatic test or minimum hydraulic quick-burst pressure test provided
neither the joint area nor the pipe segment needed for crushing was a part of the failure mode in the quick-burst pressure test.
(4) An impact resistance test is only required when specified in contract documents.
(-a) QF-202.1.2
(2) two low-temperature coupons fused in the lowtemperature environment and two high-temperature
coupons fused in the high-temperature environment are
(-b) QF-202.1.3
274
ASME BPVC.IX-2015
(d) For mitered butt fusion joints, the pipe faces shall
be at the specific angle to produce the mitered joint. When
the ends are brought together at the drag pressure, there
shall be no visible gap.
(e) The external surfaces of the pipe are aligned to
within 10% of the pipe wall thickness (see QF-402.2).
(f) The drag pressure shall be measured and recorded.
The theoretical fusing pressure shall be calculated so that
an interfacial pressure of 60 psi to 90 psi (0.41 MPa
to 0.62 MPa) is applied to the pipe ends. The butt-fusing
gauge pressure set on the fusing machine shall be the theoretical fusing pressure plus drag pressure (see
QF-405.2).
(g) The heater surface temperature shall be 400F
to 450F (200C to 230C) (see QF-405.1).
(h) The initial heating shall begin by inserting the heater into the gap between the pipe ends and applying the
butt-fusing pressure until an indication of melt is observed around the circumference of the pipe. When observed, the pressure shall be reduced to drag pressure
and the fixture shall be locked in position so that no outside force is applied to the joint during the heat soak
cycle.
(i) The ends shall be held in place until the minimum
bead size is formed between the heater faces and the pipe
ends, as shown in Figure QF-221.1. For 14 NPS (DN 350)
and larger pipe sizes, the minimum heat soak time of
4.5 min per inch (25 mm) of pipe wall thickness shall
be obtained) (see QF-405.3).
(j) After the proper bead size is formed, the machine
shall be opened and the heater removed. The pipe end
surfaces shall be smooth, flat, and free of contamination.
The pipe ends shall be brought together and the buttfusing pressure reapplied.
(k) The maximum time from separating the pipe ends
from the heater until the pipe ends are pushed together
shall not exceed the time given in Table QF-221.2 (see
QF-405.4).
(l) The butt-fusing pressure shall be maintained until
the joint has cooled, after which the pipe may be removed
from the joining machine. The minimum cool time at the
butt-fusing pressure shall be 11 min per inch
(26 sec per millimeter) of pipe wall thickness of the thicker member (see QF-405.5).
QF-203
QF-220
QF-221
275
ASME BPVC.IX-2015
Figure QF-221.1
Required Minimum Melt Bead Size
A minimum melt bead size is
required prior to heater removal
H
e
a
t
e
r
Pipe or fitting
Pipe or fitting
/32
/16
3
/16
1
/4
3
/8
7
/16
9
/16
1
(1)
(1.5)
(5)
(6)
(10)
(11)
(14)
Table QF-221.2
Maximum Heater Plate Removal Time for Pipe-to-Pipe Fusing
Pipe Wall Thickness, in. (mm)
Field Applications
0.17 to 0.36 (4 to 9)
> 0.36 to 0.55 (> 9 to 14)
> 0.55 to 1.18 (> 14 to 30)
> 1.18 to 2.5 (> 30 to 64)
> 2.5 to 4.5 (> 64 to 114)
> 4.5 (> 114)
8
10
15
20
25
30
Fabrication Shop
1.18 to 2.5 (30 to 64)
> 2.5 to 4.5 (> 64 to 114)
> 4.5 (> 114)
40
50
60
276
ASME BPVC.IX-2015
QF-222
Table QF-222.1
Electrofusion Material Combinations
QF-250
QF-251
Pipe
Fitting
PE 2708
PE 2708
PE 3608
PE 4710
PE 4710
PE 4710
FUSING VARIABLES
TYPES OF VARIABLES FOR FUSING
PROCEDURE SPECIFICATIONS
QF-252
ESSENTIAL VARIABLES
Essential variables are those that will affect the mechanical properties of the fused joint, if changed, and require requalification of the FPS, SFPS, or MEFPS when
any change exceeds the specified limits of the values recorded in the FPS for that variable.
QF-253
NONESSENTIAL VARIABLES
277
ASME BPVC.IX-2015
Table QF-254
Fusing Variables Procedure Specification
Polyethylene Pipe Butt Fusing
Paragraph
QF-402
Joints
QF-403
Material
QF-404
Position
QF-405
Thermal
Conditions
Brief of Variables
Essential
.1
Joint type
.2
.1
PE
.3
Wall thickness
.4
Cross-sectional area
.1
Position
.1
.2
Interfacial pressure
Nonessential
.3
.4
.5
QF-406
Equipment
.1
QF-407
Technique
.1
Table QF-255
Fusing Variables Procedure Specification
Polyethylene Electrofusion
Paragraph
QF-402
Joints
QF-403
Material
QF-405
Thermal
QF-406
Equipment
QF-407
Technique
Brief of Variables
Essential
.3
Joint design
.4
Fit-up gap
.1
PE Pipe
.4
.5
Fitting manufacturer
.6
Pipe diameter
.5
Cool-down time
.6
Fusion voltage
.7
.8
.2
Power supply
.3
Power cord
.4
Processor
.5
Saddle clamp
.2
Cleaning agent
.3
Scraping device
Nonessential
X
X
X
X
X
X
278