13 Calculations - v1 - 6404250 - 01

Single Stage Calculations
W E L L
S E R V I C E S
Schlumberger 2013
An asterisk is used throughout this presentation to denote a mark of
Schlumberger. Other company, product, and service names may be
trademarks, registered trademarks, or service marks of others
Revision History
Rev. Date
Description
Prepared
by
Reviewed Approved
by
by
1.0
Reviewed & Updated

Presentation
Jenna Rheinhart
Gluber Meza
July 1,
2013
Fabricio Moretti
Learning Objectives
At the end of this module, the participant will be able to calculate:
Different volumes in the wellbore / casing configuration

Dry cement requirements for slurries
Mix water / mix fluid requirements
Dead volume considerations
Additive requirements for slurries
Thickening time requirements
Differential pressure at the of the cement job
Single Stage Cementing Overview
Volumes in Single Stage Cementing

Washer / Spacer
Displacement
Lead Slurry (CSG & CSG)
Previous Casing
Lead Slurry (CSG & OH)
Open Hole
Tail Slurry ( CSG & OH

Tail Slurry (Shoe Track)
Casing Shoe
6
Volumes to be Calculated
1. Inside Casing Shoe
Track
2. Between Casing & Open
Hole Tail Cement
3. Between Casing & Open
Hole Lead Cement
4. Between Casing &
Casing Lead Cement
5. Inside Casing
Displacement
4
5
3
Previous Casing
Open Hole
2
1
7
Casing Shoe
Rat Hole
The open hole located below the casing shoe is call the Rat Hole
The volume of the Rat Hole is not included in the calculations
Reasoning
Cement Circulates out of the shoe and up
the annulus
Any Cement displacing the mud below by
gravity is considered negligible
Problem 1
Data:
Depth
(ft)
OD
(in)
Weight
(lb/ft)
Previous Casing
2670
9 5/8
47
Casing Shoe
4600
32
Casing Float Collar
4510
Open Hole
4620
Open Hole Excess
50%
Top of Lead Slurry
1000
Top of Tail Slurry
4000
8 1/2
Calculate the following volumes in bbls and cuft

Lead Slurry
Tail Slurry
Displacement
9
Data from Field Data Handbook

Capacity
(ft3/ft)
Capacity
(bbl/ft)
Inside 7 inch Casing
0.2025
0.0361
Annular Between 7 inch Casing & 8 1/2 inch OH
0.1268
Annular Between 7 inch Casing & 9 5/8 Casing
0.14377
Open Hole size is not always in gauge

Not the same size as the drill bit
Excess volume is only calculated on the

open hole section
Excess is considered as an additional
% on the annular volume of casing and
open hole section only
10
Volume Calculations (Tail Slurry)

1. Tail Slurry in Shoe Track
9.625 in Csg
47.00 lbm/ft
2670 ft
= (4600 ft 4510 ft) * 0.2025 ft3/ft

= 18.22 ft3
2. Tail Slurry in 8 1/2 OH & 7 Casing

= (4600 ft 4000 ft) * 0.1268 ft3/ft
+ (4600 ft 4000 ft) * 0.1268 ft3/ft * (50/100)
= 114.12
ft3
50% Excess
Tail
114.12 ft3
Total Tail Slurry Volume

ft3
= 114.12 + 18.22
= 132.34 ft3
8.500 in
50% Excess
4620 ft
Tail
18.22 ft3
ft3
7.000 in Csg
32.00 lbm/ft
4600 ft
11
Volume Calculations (Lead Slurry)

3. Lead Slurry in 8 1/2 OH & 7 Casing 9.625 in Csg
= (4000 ft 2670 ft) * 0.1268
47.00 lbm/ft
2670 ft
ft3/ft
+ (4000 ft 2670 ft) * 0.1268 ft3/ft * (50/100)

= 252.97
ft3
50% Excess
Lead
240.08 ft3
Lead
252.97 ft3
4. Lead Slurry in 9 5/8 & 7 Casing

= (2670 ft 1000 ft) * 0.14377
ft3/ft
= 240.08 ft3
Tail
114.12 ft3
= 252.97 + 240.08
= 493.05 ft3
Tail
18.22 ft3
Total Lead Slurry Volume

ft3
8.500 in
50% Excess
4620 ft
7.000 in Csg
32.00 lbm/ft
4600 ft
ft3
12
Volume Calculations (Displacement)

5. Displacement inside 7 Casing
From surface to casing float collar
= 4510 ft * 0.2025 ft3/ft
= 913.46 ft3
= 913.46 ft3 * 0.1781 bbl/ft3
= 162.7 bbls
9.625 in Csg
47.00 lbm/ft
2670 ft
Drilling Mud
913.46 ft3
Lead
240.08 ft3
Lead
252.97 ft3
8.500 in
50% Excess
4620 ft
Tail
114.12 ft3
Tail
18.22 ft3
7.000 in Csg
32.00 lbm/ft
4600 ft
13
Displacement
Always displace to the FLOAT COLLAR unless otherwise stated
Guidelines
STAB-IN Cementing
Displace to 10 -15 feet before the stab-in shoe
Check returns if OK pull out of stab in shoe and reverse circulate
Guide Shoe
Displace to 20-30 feet before the shoe
Create an artificial shoe track volume
Avoids a potential wet shoe
NEVER OVERDISPLACE
You may only displace the theoretical casing volume to the float collar
If the plug does not bump, you are allowed to displace a maximum of the shoe
track volume
14
Slurry Yield
The volume of slurry produced when one sack of cement is mixed with
the appropriate amount of water is called the Yield
The unit of slurry yield is ft3/sack
CEMENT
15
SLURRY
Slurry Yield
1 sack of cement
94 lbs
1 cuft
4.97 gals of water
0.66 cuft
For a Class G Neat Cement

The Handbook States
1.15 cuft/sack
WHY ?
1 cuft + 0.66 cuft
1.66 cuft
16
Bulk Volume vs. Absolute Volume

Bulk Volume
One drum full
of dry cement
(1 drum = 1 cuft)
Absolute Volume
Pour Water
Into Cement
Same size drum

0.66 cuft of water
17
Air in pore spaces will be

displaced by the water
Quantity of Cement
If you know the volume of slurry one sack of cement [YIELD] produces
at a certain weight, you can calculate the amount of sacks required
when you know a volume.
[
[
]
]
18
Problem 1: Additional Data

Slurry
Lead Slurry
Tail Slurry
Design
Class G + 6% D020 + 0.01 gps D047
Class G + 0.2 gps D080 + 0.01 gps D047
Density
13.9 ppg
15.8 ppg
Yield
1.626 ft3/sk
1.157 ft3/sk
Mix Water
8.326 gps
4.871 gps
Mix Fluid
8.336 gps
5.081 gps
Volume
493.05 ft3
132.34 ft3
Calculate the total number of sacks of cement required for the Lead
and Tail Slurries
19
Problem 1: Cement Quantity

[
Sacks of Cement required for the Lead Slurry

493.05 [
1.626 [
= 303
Sacks of Cement required for the Tail Slurry

132.34 [
1.157 [
20
= 114
Mix Water Requirement Calculation

If you know the number of sacks of cement then you can multiply this
number by the mix water requirement in gal/sk and you will find the mix
water required.
CONVERT TO BBLS
WHY convert to bbls?
Your displacement tanks are in bbls
Mix water requirements per sack of cement are calculated using absolute
volume calculations.
21
Water Quality
In the laboratory, clean location water is used for testing cement. Test
results are only obtainable in the field when the same water is used.
Causes for contamination:
Dirty rig tanks

Left over chemicals/mud in lines and pumps
Dirty displacement tanks
leaks
Water quality should always be verified on location

pH
Chlorides
22
Problem 1: Mix Water Requirement

Lead Slurry Mix Water
303 sks * 8.326 gps = 2523 gal
2523 gal / 42 gal/bbl = 60.07 bbl
Tail Slurry Mix Water

114 sks * 4.871 gps = 555 gal
555 gal / 42 gal/bbl = 13.2 bbl
Note: 1 bbl = 42 gal
23
Mix Fluid Requirement Calculation

Mix Fluid is the sum of the mix water plus any liquid additives plus any
solid additives which are added to the mix water
Mix Fluid = Mix Water + Liq. Additives + Dry Additives (added wet)
Preblended solid additives are not part of the mix fluid

If you know the number of sacks of cement then you can multiply this
number by the mix fluid requirement in gal/sk and you will find the mix
fluid required.
CONVERT TO BBLS
Mix fluid requirements per sack of cement are calculated using absolute
volume calculations.
24
Problem 1: Mix Fluid Requirement

Lead Slurry Mix Fluid
303 sks * 8.336 gps = 2526 gal
2526 gal / 42 gal/bbl = 60.14 bbl
Tail Slurry Mix Fluid

114 sks * 5.081 gps = 579 gal
579 gal / 42 gal/bbl = 13.8 bbl
25
Additive Requirement Calculation

Solid Additives are calculated as a % by weight of dry cement
Except: D044 NaCl Salt is calculated as BWOW
Solid additives are added to the dry blend
Liquid Additives are calculated as gallons of additives per sack of dry

cement (gal/sk or gps)
Liquid additives are added to the mix fluid
26
Problem 1: Additive Calculation

Lead Slurry Additives
D020:
D047:
303 sks * 94lbs/sk * (6/100) = 1708.9 lbs

303 sks * 0.04 gal/sk = 3.03 gal
Tail Slurry Additives

D080:
D047:
114 sks * 0.2 gal/sks = 22.8 gal

114 sks * 0.01 gal/sk = 1.14 gal
27
Dead Volume
Tank Dead Volume is the remaining volume of fluid in the bottom of the
tank depending on the height of the discharge valve from the bottom of
the tank
For Mix of the Fly: Mix Fluid = Theoretical MF for the slurry + dead
volume of the mixing tank
For Batch Mixing: Mix Fluid = Theoretical MF for the slurry + dead
volume of the batch mixer
28
Problem 1: Mix Fluid Requirement with Dead Volume

Calculated Lead Mix Fluid = 60.1 bbl
Calculated Tail Mix Fluid = 13.8 bbl
Lets add dead volume to the mixing tanks
Lead mixing tank has a dead volume of 10 bbl
Tail mixing tank has a dead volume of 5 bbl
New Mix fluid requirement now becomes

Lead = 60.1 bbl + 10 bbl = 70.1 bbl
Tail = 13.8 bbl + 5 bbl = 18.8 bbl
Since we have more mix fluid then what we started with, we are now
required to add more mix water and more additives to compensate
29
Problem 1: Mix Water Requirement with Dead Volume

To recalculate the additives and mix water, the dead volume can be
thought of as a percentage increase over the original mix fluid amount.
The mix water will increase by the same percentage
All the additives in the mix fluid will increase by the same percentage
The following method may be used
% Increase = Mix Fluid with Dead Volume / Original Mix Fluid Volume
Lead Slurry Mix Water with Dead Volume

60.07 bbl * (70.1/60.1) = 70.06 bbl
Tail Slurry Mix Water with Dead Volume

13.2 bbl * (18.8/13.8) = 18.0 bbl
30
Problem 1: Additive Requirement with Dead Volume

Now lets calculate the additive required including dead volume
The % increase method may be used
Lead Slurry additive requirements

D047
303 sks * 0.01 gps * (70.1/60.1) = 3.53 gal
D020
303 sks * 94 lb/sks * (6/100) = 1708.9 lbs
D020 is a solid additive and it is preblended, dead volume does not apply
Tail Slurry additive requirements

D080
D047
114 * 0.2 gps * (18.8/13.8) = 31.1

114 * 0.01 gps * (18.8/13.8) = 1.55
31
Thickening Time Requirements

Cementing Key Service Quality Requirements (KSQR) require a safety
factor on all slurry thickening times
The Well Services Slurry Thickening Time Requirement is as follows
The minimum slurry thickening time must be the greater of either
Job Pumping Time * 1.5
Job Pumping Time + 2 hours
Job Pumping Time

The pumping time for each slurry is considered to be from the time when the
cement comes in contact with water until the end of the job
If there are multiple slurries in the design, then the pumping begins at the start of
each slurry
32
Problem 1: Thickening Time Requirement

Density
(ppg)
Volume
(bbl)
Rate
(bpm)
Time
(min)
Fill Lines
11
2-3
Pressure Test
---
---
---
10
Drop Bottom Plug
---
---
---
10
Pump Lead Slurry
13.9
87.8
17.6
Pump Tail Slurry
15.8
23.6
4.7
---
---
---
10
152.7
25.5
10
Drop Top Plug

Displacement
(162.7 bbl)
11
Total
86
Thickening Time for Lead Slurry

Job Time: 17.6+4.7+10+25.5+5= 63min
TT:
63 * 1.5 = 95
63 + 120 = 183
Minimum Thickening Time = 183 min
Thickening Time for Tail Slurry
Job Time: 4.7+10+25.5+5=45min
TT:
45 * 1.5 = 68
45 + 120 = 165
33
Differential Pressure Calculation

Hydrostatic Pressure
The pressure created by a column of fluid
If the density and length are known, the Hydrostatic pressure can be calculated
PHyd = r * L * 0.052
where r is in ppg and L is in ft
Bottom Hole Pressure

The sum of hydrostatic pressures from all fluids in a column
Differential Pressure
The difference in fluid column pressure acting across a body (drill pipe or casing)
Only happens when there is an annular space
In general the annular pressure should be larger the casing pressure
Can be calculated as follows
DP = PHydAnnular PHyd-Casing
34
Problem 1: Differential Pressure Calculation

Density
(ppg)
Length
(ft)
11
1000
0.052
572
Lead Slurry
13.9
3000
0.052
2168
Tail Slurry
15.8
600
0.052
493
Annular Fluids
Mud
(psi)
Total
Casing Fluids
Mud
Tail Slurry
3233
Density
(ppg)
Length
(ft)
(psi)
11
4510
0.052
2580
15.8
90
0.052
74
Total
2654
Differential Pressure = 3233 psi 2654 psi = 579 psi
35
Summary
For Single Stage jobs the following calculations are required
Different volumes in the wellbore & casing configuration

Dry cement requirements for slurries
Mix water requirements for slurries
Mix fluid requirements for slurries
Additive requirements for slurries
Expected job time
Minimum thickening time requirements for slurries
Differential pressure at the end of the cement job
36
Questions
37
Problem 2
38
Problem 2: Well Data

Well Data:
Depth
(ft)
OD
(in)
Weight
(lb/ft)
Previous Casing
2900
13 3/8
68
Casing Shoe
9800
9 5/8
53.5
Casing Float Collar
9760
Open Hole
9810
12 1/4
25% Excess
Density
(ppg)
Rate
(bpm)
Spacer 40 bbl
12.1
Lead Slurry
12.8
Tail Slurry
15.8
Displacement (Mud)
11.5
Fluid Sequence
39
Problem 2: Slurry Data

Slurry Data
Slurry
Lead Slurry
Tail Slurry
Design
Class G + 12% D020 + 0.3% D013
Class G + 0.5% D065 + 0.05% D028
Density
12.8 ppg
15.8 ppg
Yield
2.125 ft3/sk
1.153 ft3/sk
Mix Water
11.785 gps
5.013 gps
Mix Fluid
12.324 gps
5.053 gps
Top of Fluid
Surface
9300 ft
Dead Volume
40 bbls
10 bbls
For this problem we will mix all of the solid additives in the mix fluid
(added wet) for both the Lead & Tail Slurries
40
Problem 2: Calculations
Calculate the following
Slurry volume (bbls)

Displacement volume (bbls)
Sacks of cement required
Mix Water requirements for both slurries
Mix Fluid requirements for both slurries
Additives required for both slurries
Estimated job time
Thickening time
Differential pressure at end of the job
41

Capacity
(ft3/ft)
Capacity
(bbl/ft)
Inside 9 5/8 inch Casing
0.3973
0.0708
Annular Between 9 5/8 inch Casing & 12 1/4 inch OH
0.3132
Annular Between 9 5/8 inch Casing & 13 3/8 Casing
0.3354


open hole section
42

= (9800 ft 9760 ft) * 0.3973 ft3/ft
= 15.892 ft3
13.375 in Csg
68.00 lbm/ft
2900 ft
2. Tail Slurry in 12 1/4 OH & 9 5/8 Casing

= (9800 ft 9300 ft) * 0.3132 ft3/ft * 1.25
= 195.75 ft3
25% Excess
12.250 in
25% Excess
9810 ft
Tail
37.69 bbl
= 15.892 ft3 + 195.75 ft3

= 211.642 ft3 * 0.1781 bbl/ft3
= 37.69 bbl
9.625 in Csg
53.50 lbm/ft
9800 ft
43

3. Lead Slurry in 12 1/4 OH & 9 5/8 Casing
= (9300 ft 2900 ft) * 0.3132
ft3/ft
= 2505.6 ft3
25% Excess
* 1.25
13.375 in Csg
68.00 lbm/ft
2900 ft
Lead
619.45 bbl
4. Lead Slurry in 13 3/8 & 9 5/8 Casing

= (2900 ft 0 ft) * 0.3354 ft3/ft
12.250 in
25% Excess
9810 ft
= 972.66 ft3
Tail
37.69 bbl

= 2505.6 ft3 + 972.66 ft3
= 3478.26 ft3 * 0.1781 bbl/ft3
= 619.48 bbl
9.625 in Csg
53.50 lbm/ft
9800 ft
44
Volume Calculations
Drilling Mud
690.63 bbl
5. Displacement inside 9 5/8 Casing

= 9760 ft * 0.3973 ft3/ft
= 3877.65 ft3
= 3877.65 ft3 * 0.1781 bbl/ft3
= 690.63 bbls
13.375 in Csg
68.00 lbm/ft
2900 ft
Lead
619.45 bbl
12.250 in
25% Excess
9810 ft
5
3
Tail
37.69 bbl
9.625 in Csg
53.50 lbm/ft
9800 ft
45

3478.26 [
2.125 [
= 1637

211.642 [
1.153 [
46
= 184
Problem 2: Mix Water & Fluid Requirement

Lead Slurry Mix Water & Fluid
Mix Water
Mix Fluid
1637 sks * 11.785 gps / 42 gal/bbl = 459.3 bbl

Tail Slurry Mix Water & Mix Fluid

Mix Water
Mix Fluid

47


Lead = 480.3 bbl + 40 bbl = 520.3 bbl
Tail = 22.14 bbl + 10 bbl = 32.14 bbl
48


459.3 bbl * (520.3/480.3) = 497.6 bbl

21.96 bbl * (32.14/22.14) = 31.9 bbl
49


D020
D013
1637 sks * 94 lb/sks * 0.12 * (520.3/480.3) = 20003 lbs

1637 sks * 94 lb/sks * 0.003 * (520.3/480.3) = 500 lbs

D065
D028
184 sks * 94 lb/sks * 0.005 * (32.14/22.14) = 125.5 lbs

184 sks * 94 lb/sks * 0.0005 * (32.14/22.14) = 12.6 lbs
All additives were added to the mix fluid as stated in the fluid data
section
50

Density
(ppg)
Volume
(bbl)
Rate
(bpm)
Time
(min)
11.5
2-3
Pressure Test
---
---
---
10
Pump Spacer
12.1
40
Drop Bottom Plug
---
---
---
10
Pump Lead Slurry
12.8
619.48
123.9
Pump Tail Slurry
15.8
37.69
12.6
Drop Top Plug
---
---
---
10
Displacement
(690.6 bbl)
11.5
680.6
85.1
10
Fill Lines
Total

Job Time: 123.9+12.6+10+85.1+5=236.6
min
TT:
236.6 * 1.5 = 354.9
236.6 + 120 = 356.6
Job Time: 12.6 + 10 + 85.1+ 5 = 112.7min
TT:
112.7 * 1.5 = 169.1
112.7 + 120 = 232.7
267.6
51

Density
(ppg)
Length
(ft)
Lead Slurry
12.8
9300
0.052
6190
Tail Slurry
15.8
500
0.052
411
Annular Fluids
(psi)
Total
6601
Density
(ppg)
Length
(ft)
Mud
11.5
9760
0.052
5836
Tail Slurry
15.8
40
0.052
33
Casing Fluids
(psi)
Total
5869
52
Problem 3
53

Well Data:
Depth
(ft)
OD
(in)
Weight
(lb/ft)
Previous Casing
8600
9 5/8
53.5
Casing Shoe
14300
29
Casing Float Collar
14230
Open Hole
14320
8 1/2
No Excess
10200 10800
No Excess
Density
(ppg)
Rate
(bpm)
Spacer 30 bbl
12.0
Lead Slurry
13.5
Tail Slurry
15.7
Displacement (Mud)
10.0
Open Hole Wash Out
Fluid Sequence
54
Problem 3: Slurry Data

Slurry Data
Slurry
Lead Slurry
Tail Slurry
Design
Class G + 8% D020 + 0.1 gps D080 + 0.05 gps D109

The D020 will be prehydrated for this slurry
Class G + 30% D066 + 0.1 gps D081 + 0.5 gps D603
Density
13.5 ppg
15.7 ppg
Yield
1.878 ft3/sk
1.561 ft3/sk
Mix Water
10.389 gps
6.671 gps
Mix Fluid
10.880 gps
7.271 gps
Top of Fluid
Surface
250 sacks
Dead Volume
30 bbls
20 bbls
55

Sacks of cement required
Mix Water requirements for both slurries
Mix Fluid requirements for both slurries
Additives required for both slurries
Estimated job time
Thickening time
56

Capacity
(ft3/ft)
Capacity
(bbl/ft)
Inside 7 inch Casing
0.2086
0.0371
Annular Between 7 inch Casing & 8 1/2 inch OH
0.1268
Annular Between 7 inch Casing & 9 inch OH
0.1745
Annular Between 7 inch Casing & 9 5/8 Casing
0.1301


open hole section
57

9.625 in Csg
53.50 lbm/ft
8600 ft
Volume of Tail Slurry

250 sks * 1.561 ft3/sk = 390.25 ft3
390.25 ft3 * 0.1781 ft3/bbl = 69.5 bbl
7.000 in Csg
29.00 lbm/ft
14300 ft

= (14300 ft 14230 ft) * 0.2086 ft3/ft
= 14.602 ft3
390.25 ft3 14.602 ft3 = 375.648 ft3
2. Tail Slurry in 8 1/2 OH & 7 Casing

375.648 ft3 / 0.1268 ft3/ft = 2962.5 ft
Top of Tail Slurry

14300 ft 2962.5 ft = 11337.5 ft
58
8.500 in
0% Excess
10200 ft
9.000 in
0% Excess
10800 ft
8.500 in
0% Excess
14320 ft
Tail
69.50 bbl
2
1

3. Lead Slurry in 8 1/2 OH & 7 Casing
9.625 in Csg
53.50 lbm/ft
8600 ft
= (11337.5 ft 10800 ft) * 0.1268 ft3/ft = 68.155 ft37.000 in
Csg
29.00 lbm/ft
14300 ft
4. Lead Slurry in 9 OH & 7 Casing
= (10800 ft 10200 ft) * 0.1745 ft3/ft = 104.7 ft3
5. Lead Slurry in 8 1/2 OH & 7 Casing Lead

266.13 bbl
= (10200 ft 8600 ft) * 0.1268 ft3/ft = 202.88 ft3
8.500 in
0% Excess
10200 ft
6. Lead Slurry in 9 5/8 & 7 Casing
9.000 in
0% Excess
10800 ft
= (8600 ft 0 ft) * 0.1301 ft3/ft = 1118.86 ft3
8.500 in
3 0% Excess
14320 ft
= 68.155 ft3 + 104.7 ft3 + 202.88 ft3 + 1118.86 ft

= 1494.6 ft3 * 0.1781 bbl/ft3
= 266.2 bbl
59
Tail
69.50 bbl
5
4
3
2
1
Volume Calculations
= 14230 ft * 0.2086 ft3/ft
= 2968.38 ft3
= 2968.38 ft3 * 0.1781 bbl/ft3
= 528.6 bbls
9.625 in Csg
53.50 lbm/ft
8600 ft
7.000 in Csg
29.00 lbm/ft
14300 ft
Drilling Mud
528.60 bbl
6
7
Lead
266.13 bbl
8.500 in
0% Excess
10200 ft
9.000 in
0% Excess
10800 ft
8.500 in
0% Excess
14320 ft
Tail
69.50 bbl
60
5
4
3
2
1

1494.6 [
1.878 [
= 796

250
61
Problem 3: Mix Water & Fluid Requirement

Lead Slurry Mix Water & Fluid
Mix Water
Mix Fluid

Tail Slurry Mix Water & Mix Fluid

Mix Water
Mix Fluid

62


Lead = 206.2 bbl + 30 bbl = 236.2 bbl
Tail = 43.3 bbl + 20 bbl = 63.3 bbl
63


196.9 bbl * (236.2/206.2) = 225.5 bbl

39.7 bbl * (63.3/43.3) = 58.0 bbl
64


D020
796 sks * 94 lb/sks * 0.08 * (236.2/206.2) = 6857 lbs
D080
796 sks * 0.1 gps * (236.2/206.2) = 91.2 gal
D109
796 sks * 0.05 gps * (236.2/206.2) = 45.6 gal
D020 is prehydrated, so it is added to the mix fluid and has dead volume included

D066
250 sks * 94 lb/sks * 0.30 = 7050 lbs
D081
250 sks * 0.1 * (63.3/43.3) = 36.5 gal
D603
250 sks * 0.5 * (63.3/43.3) = 182.7 gal
D066 is added to the dry blend and is not included in the mix fluid
65

Density
(ppg)
Volume
(bbl)
Rate
(bpm)
Time
(min)
10.0
2-3
Pressure Test
---
---
---
10
Pump Spacer
12.0
30
Drop Bottom Plug
---
---
---
10
Pump Lead Slurry
13.5
266.2
38.0
Pump Tail Slurry
15.7
69.5
13.9
Drop Top Plug
---
---
---
10
Displacement
(528.6 bbl)
10.0
518.6
74.1
10
Fill Lines
Total
169
66

Job Time: 38+13.9+10+74.1+5 = 141 min
TT:
141 * 1.5 = 211.5
141 + 120 = 261
Job Time: 13.9 + 10 + 74.1 + 5 = 103 min
TT:
103 * 1.5 = 154.5
103 + 120 = 223

Batch
Mix Tail
Fill
Lines
Slurry
Pressure Test
Fill Lines
Pump Spacer
Pressure Test
Drop Bottom Plug
Pump Spacer
Pump Lead Slurry
Drop Bottom Plug
Pump Tail Slurry
Pump Lead Slurry
Drop Top Plug
Pump Tail Slurry
Displacement
Drop Top
(528.6
bbl)Plug
Displacement
Total
(528.6 bbl)
Density
(ppg)
Volume
(bbl)
Rate
(bpm)
Time
(min)
10.0
2-3
3
60
--10.0
12.0
----12.0
13.5
--15.7
13.5
--15.7
--2-3
30
----30
266.2
--69.5
266.2
--69.5
518.6
--10
518.6
--1
6
----6
7
--5
7
--5
7
--2
7
10
10
3
5
10
10
5
38.0
10
13.9
38.0
10
13.9
74.1
10
5
74.1
169
5
10.0
--10.0
Total
169
67
How would the TT change if we Batch

Mixed the Tail Slurry
Job Time: 13.9 + 10 + 74.1 + 5 = 103 min
TT:
103 * 1.5 = 154.5
103 + 120 = 223
Job Time:
60+3+10+5+10+38+13.9+10+74.1+5=229
min
TT:
229 * 1.5 = 344
229 + 120 = 349

Density
(ppg)
Length
(ft)
Lead Slurry
13.5
11337.5
0.052
7959
Tail Slurry
15.7
2962.5
0.052
2419
Annular Fluids
(psi)
Total
10378
Density
(ppg)
Length
(ft)
Mud
10.0
14230
0.052
7400
Tail Slurry
15.7
70
0.052
57
Casing Fluids
(psi)
Total
7457
68
Problem 4
69

Well Data:
Depth
(ft)
OD
(in)
Weight
(lb/ft)
Previous Casing
3150
13 3/8
77
Casing Shoe
9980
9 5/8
40
Casing Float Collar
9900
Open Hole
9980
12 1/4
10% Excess
Density
(ppg)
Top of Fluid
(ft)
Chemical Wash 50 bbl
8.32
Calculate
Lead Slurry
12.8
2100
Tail Slurry
15.8
9480
Displacement (Mud)
11.3
---
Fluid Sequence
70
71

Capacity
(ft3/ft)
Capacity
(bbl/ft)
Inside 9 5/8 inch Casing
0.4257
0.0758
Annular Between 9 5/8 inch Casing & 12 1/4 inch OH
0.3132
Annular Between 9 5/8 inch Casing & 13 3/8 Casing
0.3165


open hole section
72

13.375 in Csg
77.00 lbm/ft
3150 ft
= (9980 ft 9900 ft) * 0.4257 ft3/ft

= 34.056 ft3
2. Tail Slurry in 12 1/4 OH & 9 5/8 Casing

= (9980 ft 9480 ft) * 0.3132 ft3/ft * 1.10
= 172.26 ft3
10% Excess
12.250 in
10% Excess
9980 ft

= 34.056 ft3 + 172.26 ft3
= 206.316 ft3 * 0.1781 bbl/ft3
= 36.75 bbl
Tail
36.74 bbl
9.625 in Csg
40.00 lbm/ft
9980 ft
73

3. Lead Slurry in 12 1/4 OH & 9 5/8 Casing
13.375 in Csg
= (9480 ft 3150 ft) * 0.3132
ft3/ft
= 2180.8 ft3
10% Excess
* 1.10
77.00 lbm/ft
3150 ft
4. Lead Slurry in 13 3/8 & 9 5/8 CasingLead

447.58 bbl
= (3150 ft 2100 ft) * 0.3165 ft3/ft
12.250 in
10% Excess
9980 ft
= 332.33 ft3
Tail
36.74 bbl

= 2180.8 ft3 + 332.3 ft3
= 2513.1 ft3 * 0.1781 bbl/ft3
= 447.6 bbl
9.625 in Csg
40.00 lbm/ft
9980 ft
74
Volume Calculations
Wash
50.00 bbl

= 9900 ft * 0.4257 ft3/ft
= 4214.43 ft3
= 4214.43 ft3 * 0.1781 bbl/ft3
= 750.6 bbls
13.375 in Csg
77.00 lbm/ft
3150 ft
4
Drilling Mud
750.65 bbl
Lead
447.58 bbl
12.250 in
10% Excess
9980 ft
Tail
36.74 bbl
9.625 in Csg
40.00 lbm/ft
9980 ft
75

Density
(ppg)
Length
(ft)
Mud
11.3
1213
0.052
713
Chemical Wash
8.32
887
0.052
384
Lead Slurry
12.8
7380
0.052
4912
Tail Slurry
15.8
500
0.052
411
Annular Fluids
(psi)
Total
6420
Density
(ppg)
Length
(ft)
Mud
11.3
9900
0.052
5817
Tail Slurry
15.8
80
0.052
66
Casing Fluids
(psi)
Total
5883

76
Questions
77

13 Calculations - v1 - 6404250 - 01

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Single Stage Calculations

Reviewed & Updated

Different volumes in the wellbore / casing configuration

Single Stage Cementing Overview

Volumes in Single Stage Cementing

Tail Slurry ( CSG & OH

Casing Float Collar

Open Hole Excess

Top of Lead Slurry

Top of Tail Slurry

Calculate the following volumes in bbls and cuft

Data from Field Data Handbook

Inside 7 inch Casing

Annular Between 7 inch Casing & 8 1/2 inch OH

Annular Between 7 inch Casing & 9 5/8 Casing

Open Hole size is not always in gauge

Excess volume is only calculated on the

Volume Calculations (Tail Slurry)

= (4600 ft 4510 ft) * 0.2025 ft3/ft

2. Tail Slurry in 8 1/2 OH & 7 Casing

Total Tail Slurry Volume

Volume Calculations (Lead Slurry)

+ (4000 ft 2670 ft) * 0.1268 ft3/ft * (50/100)

4. Lead Slurry in 9 5/8 & 7 Casing

Total Lead Slurry Volume

Volume Calculations (Displacement)

4.97 gals of water

For a Class G Neat Cement

Bulk Volume vs. Absolute Volume

Same size drum

Air in pore spaces will be

Problem 1: Additional Data

Class G + 6% D020 + 0.01 gps D047

Class G + 0.2 gps D080 + 0.01 gps D047

Problem 1: Cement Quantity

Sacks of Cement required for the Lead Slurry

Sacks of Cement required for the Tail Slurry

Mix Water Requirement Calculation

Dirty rig tanks

Water quality should always be verified on location

Problem 1: Mix Water Requirement

Tail Slurry Mix Water

Note: 1 bbl = 42 gal

Mix Fluid Requirement Calculation

Preblended solid additives are not part of the mix fluid

Problem 1: Mix Fluid Requirement

Tail Slurry Mix Fluid

Note: 1 bbl = 42 gal

Additive Requirement Calculation

Liquid Additives are calculated as gallons of additives per sack of dry

Problem 1: Additive Calculation

303 sks * 94lbs/sk * (6/100) = 1708.9 lbs

Tail Slurry Additives

114 sks * 0.2 gal/sks = 22.8 gal

Problem 1: Mix Fluid Requirement with Dead Volume

New Mix fluid requirement now becomes

Problem 1: Mix Water Requirement with Dead Volume

Lead Slurry Mix Water with Dead Volume

Tail Slurry Mix Water with Dead Volume

Problem 1: Additive Requirement with Dead Volume

Lead Slurry additive requirements

Tail Slurry additive requirements

114 * 0.2 gps * (18.8/13.8) = 31.1