Venturi Calculation

ProjectNo:
338033
Venturi calculation
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Page 1 of 153
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Table of Contents
Cover Sheet............................................................................................................................ 3
Title Page.............................................................................................................................. 5
Warnings and Errors :......................................................................................................... 6
Input Echo :.......................................................................................................................... 7
XY Coordinate Calculations :.......................................................................................... 22
Flg Calc [Int P] :
FLANGE.......................................................................................... 23
Flg Calc [Int P] :
FLANGE.......................................................................................... 30
Flg Calc [Int P] :
New Flange.................................................................................. 37
Flg Calc [Int P] :
New Flange.................................................................................. 44
Internal Pressure Calculations :.................................................................................. 51

External Pressure Calculations :.................................................................................. 60
Element and Detail Weights :.......................................................................................... 68
Nozzle Flange MAWP :......................................................................................................... 73
Natural Frequency Calculation :.................................................................................... 74
Forces/Moments Applied to Vessel (Combi.....................................................................75
Wind Load Calculation :................................................................................................... 77
Earthquake Load Calculation :........................................................................................ 81
User Force/Moment Shear and Bending :.........................................................................85
Wind/Earthquake Shear, Bending :.................................................................................. 86
Wind Deflection :.............................................................................................................. 87
Longitudinal Stress Constants :.................................................................................... 90
Longitudinal Allowable Stresses :................................................................................ 91
Longitudinal Stresses Due to . . . :...........................................................................92
Stress due to Combined Loads :...................................................................................... 96
ProjectNo:
338033
Venturi calculation
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Page 2 of 153
ASME STS Stack Calculations :...................................................................................... 103

Center of Gravity Calculation :.................................................................................. 107
Basering Calculations :................................................................................................. 108
Conical Section :
lower cone...................................................................................... 118
Conical Section :
upper cone...................................................................................... 122
Nozzle Calcs. : p3........................................................................................................... 126

Nozzle Calcs. : inlet gas............................................................................................. 138
Nozzle Schedule :............................................................................................................ 141
Nozzle Summary :.............................................................................................................. 143
MDMT Summary :.................................................................................................................. 145
Vessel Design Summary :................................................................................................. 147
Problems/Failures Summary :.......................................................................................... 153
ProjectNo:
338033
Venturi calculation
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DESIGN CALCULATION
Date
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ProjectNo:
338033
Venturi calculation
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Page 4 of 153
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2007, Addenda A-09
Analysis Performed by : ZISHAN ENGINEERS (PVT.) LTD.
Job File
: D:\DOCUMENTS AND SETTINGS\SSP12\DESKTOP\VENTURI
Date of Analysis
: Aug 24,2013
PV Elite 2010,
August 2010
ProjectNo:
338033
Venturi calculation
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
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Page 5 of 153
PV Elite 2010 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : venturi calculation------------------------------Warnings and Errors :
Step:
0
5:34p Aug 24,2013
Class From To : Basic Element Checks.

==========================================================================
Note
100
120
There is a high jump in the Joint Eff.
Class From To: Check of Additional Element Data

==========================================================================
Please insure the C factor entered is in accordance with Figure UG-34.
There were no geometry errors or warnings.
PVElite is a registered trademark of COADE, Inc. [2010]

FileName : venturi calculation------------------------------Input Echo :
Step:
1
5:34p Aug 24,2013
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
0.10000
80
bars
C
not Specified
Vertical
Projection of Nozzle from Vessel Top
0.0000
mm.
Projection of Nozzle from Vessel Bottom
0.0000
mm.
Minimum Design Metal Temperature

Type of Construction
-18
Welded
Special Service
None
Degree of Radiography
None
Miscellaneous Weight Percent
0.
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
0.0000
bars
User defined MAWP
0.0000
bars
User defined MAPnc
0.0000
bars
Load Case 1
NP+EW+WI+FW+BW
Load Case 3
NP+OW+WI+FW+BW
Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE

Step:
1
5:34p Aug 24,2013
Load Case 7
IP+OW+WI+FW+BW
Load Case 9
EP+OW+WI+FW+BW
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Wind Design Code
ASCE-7 93
Design Wind Speed
100.00
Exposure Constant
Importance Factor
1.25
Roughness Factor
Base Elevation
Percent Wind for Hydrotest
Using User defined Wind Press. Vs Elev.
1
0.0000
0.
N
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC 1997
5
UBC Importance Factor
1.250
UBC Seismic Coefficient Ca
0.300
UBC Seismic Coefficient Cv
0.840
UBC Seismic Coefficient Nv
1.000
UBC Horizontal Force Factor
2.000
Apply Allowables per paragraph 1612.3.2
Km/hr
No
mm.

Step:
1
5:34p Aug 24,2013
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286
No
Use Flange Bolt Stress ratio for Hydrotest ratio
Yes
Use the MAWP to compute the MDMT
Yes
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Description
Skirt Sup.
skirt
Distance "FROM" to "TO"
600.00
mm.
Skirt Inside Diameter
2600.0
mm.
Diameter of Skirt at Base
2600.0
mm.
Skirt Thickness
20.000
mm.
Internal Corrosion Allowance
1.0000
mm.
Nominal Thickness
0.0000
mm.
External Corrosion Allowance
0.0000
mm.
Design Temperature Internal Pressure
80

Step:
1
5:34p Aug 24,2013
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
80
1.2
SA-516 70
Allowable Stress, Ambient
137.90
N./mm
Allowable Stress, Operating
137.90
N./mm
Allowable Stress, Hydrotest
179.27
N./mm
Material Density
0.007833
kg./cm
P Number Thickness
31.750
mm.
Yield Stress, Operating
242.93
N./mm
UCS-66 Chart Curve Designation

External Pressure Chart Name
UNS Number
Product Form
B
CS-2
K02700
Plate
Efficiency, Longitudinal Seam
0.65
Efficiency, Head-to-Skirt or Circ. Seam
0.65
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Cylinder
Description
skirt2
2900.0
mm.
Inside Diameter
2600.0
mm.
Element Thickness
14.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars
Design Internal Pressure

Design External Pressure
80
0.5000
C
bars
10

Step:
1
5:34p Aug 24,2013
Material Name
[Impact Tested]
80
1.2
SA-516 70
0.65
Efficiency, Circumferential Seam
0.65
Element From Node

Detail Type
Detail ID
20
Ring
SR 1 Fr 20
Dist. from "FROM" Node / Offset dist
1000.0
mm.
Inside Diameter of Ring
2628.0
mm.
Thickness of Ring
10.000
mm.
Outside Diameter of Ring
2800.0
mm.
Material Name
Height of Section Ring
SA-516 70
0.0000
Using Custom Stiffener Section
No
Element From Node
20
Detail Type
Detail ID
mm.
Ring
SR 2 Fr 20
1800.0
mm.
2628.0
mm.
Thickness of Ring
10.000
mm.
2800.0
mm.
Material Name
SA-516 70
0.0000
No
Element From Node
20
Detail Type
Detail ID
Nozzle
p3
mm.
11

Step:
1
5:34p Aug 24,2013
1500.0
mm.
Nozzle Diameter
100.
in.
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
0.
Blind Flange (Y/N)

Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
N
0.0000
Kgf
None
SA-516 70
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Description
Conical
lower cone
4650.0
mm.
Inside Diameter
2600.0
mm.
Element Thickness
14.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

Material Name
80
0.5000
80
bars
C
1.2
SA-516 70
0.65
0.65
Cone Diameter at "To" End
700.00
mm.
12

Step:
1
5:34p Aug 24,2013
Design Length of Cone
Half Apex Angle of Cone
4650.0
11.546692
Toriconical (Y/N)
Element From Node

Detail Type
Detail ID
mm.
30
Lining
RUBBER LINING
0.0000
mm.
Height/Length of Lining
4650.0
mm.
Thickness of Lining
5.0000
mm.
Density
0.002000
kg./cm
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Description
Flange
cone flg.
25.000
mm.
Flange Inside Diameter
700.00
mm.
Element Thickness
25.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

Material Name
80
0.5000
80
C
bars
C
1.2
SA-36
114.46
N./mm
13

Step:
1
5:34p Aug 24,2013
114.46
N./mm
148.79
N./mm
Material Density
0.007750
kg./cm
P Number Thickness
31.750
mm.
230.18
N./mm

UNS Number
Product Form
A
CS-2
K02600
Plate, sheet
Perform Flange Stress Calculation (Y/N)

Weight of ANSI B16.5/B16.47 Flange
Y
0.0000
Kgf
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
--------------------------------------------------------------------
Element From Node
50
Element To Node
60
Element Type
Description
Flange
throt flg.down
25.000
mm.
700.00
mm.
Element Thickness
25.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

80
0.5000
80
1.2
C
bars
C
14

Step:
1
5:34p Aug 24,2013
Material Name
SA-516 70
137.90
N./mm
137.90
N./mm
179.27
N./mm
Material Density
0.007833
kg./cm
P Number Thickness
31.750
mm.
242.93
N./mm

UNS Number
Product Form
B
CS-2
K02700
Plate
Y
0.0000
Kgf

--------------------------------------------------------------------
Element From Node
60
Element To Node
70
Element Type
Description
Cylinder
throt area
600.00
mm.
Inside Diameter
700.00
mm.
Element Thickness
14.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

80
0.5000
C
bars
15

Step:
1
5:34p Aug 24,2013
Material Name
80
1.2
SA-516 70
0.65
0.65
Element From Node
60
Detail Type
Lining
Detail ID
LINING
0.0000
mm.
600.00
mm.
Thickness of Lining
5.0000
mm.
Density
0.002000
kg./cm
--------------------------------------------------------------------
Element From Node
70
Element To Node
80
Element Type
Description
Flange
throt flg up
25.000
mm.
700.00
mm.
Element Thickness
25.000
mm.
1.0000
mm.
Nominal Thickness
25.000
mm.
0.0000
mm.
0.10000
bars

80
0.5000
80
1.2
C
bars
C
16

Step:
1
5:34p Aug 24,2013
Material Name
SA-516 70

Y
0.0000
Kgf

--------------------------------------------------------------------
Element From Node
80
Element To Node
90
Element Type
Description
Flange
flg upper cone
25.000
mm.
700.00
mm.
Element Thickness
25.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

Material Name
80
0.5000
80
C
bars
C
1.2
SA-516 70
Y
0.0000
Kgf

--------------------------------------------------------------------
17

Step:
1
5:34p Aug 24,2013
Element From Node
Element To Node
Element Type
Description
90
100
Conical
upper cone
2000.0
mm.
Inside Diameter
700.00
mm.
Element Thickness
14.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

Material Name
80
0.5000
80
C
bars
C
1.2
SA-516 70
0.65
0.65
Cone Diameter at "To" End
3200.0
mm.
Design Length of Cone
2000.0
mm.
Half Apex Angle of Cone

Toriconical (Y/N)
Element From Node
32.005383
N
90
Detail Type
Lining
Detail ID
LINING
0.0000
mm.
2000.0
mm.
Thickness of Lining
5.0000
mm.
Density
0.002000
kg./cm
18

Step:
1
5:34p Aug 24,2013
Element From Node
Detail Type
Detail ID
90
Ring
Ring:[1 of 1]
0.0000
mm.
728.00
mm.
Thickness of Ring
12.700
mm.
837.20
mm.
Material Name
SA-516 70
0.0000
mm.
No
--------------------------------------------------------------------
Element From Node
100
Element To Node
110
Element Type
Description
Cylinder
shell
500.00
mm.
Inside Diameter
3200.0
mm.
Element Thickness
14.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

Material Name
80
0.5000
80
1.2
SA-516 70
0.65
0.65
C
bars
C
19

Step:
1
5:34p Aug 24,2013
Element From Node

Detail Type
Detail ID
100
For./Mom.
duct loading
0.0000
mm.
Force in X Direction
12800.
Kgf
Force in Y Direction
5200.0
Kgf
Force in Z Direction
0.0000
Kgf
Moment about X Axis
0.0000
Kg-m.
Moment about Y Axis
0.0000
Kg-m.
Moment about Z Axis
13800.
Kg-m.
Force/Moment Combination Method
SRSS
--------------------------------------------------------------------
Element From Node
110
Element To Node
120
Element Type
Description
Flat
flat
35.000
mm.
Inside Diameter
3200.0
mm.
Element Thickness
35.000
mm.
1.0000
mm.
Nominal Thickness
0.0000
mm.
0.0000
mm.
0.10000
bars

Material Name
80
0.5000
80
1.2
SA-516 70
C
bars
C
20

Step:
1
5:34p Aug 24,2013
Flat Head Attachment Factor
Small diameter if Non-Circular
Element From Node

Detail Type
Detail ID
1.
0.65
0.2
0.0000
mm.
110
Nozzle
inlet gas
0.0000
mm.
Nozzle Diameter
106.
in.
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
0.
Blind Flange (Y/N)

Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
N
0.0000
None
SA-516 70
Kgf
21

FileName : venturi calculation------------------------------XY Coordinate Calculations :
Step:
2
5:34p Aug 24,2013
XY Coordinate Calculations
From| To |
X (Horiz.)|
mm.
Y (Vert.) |DX (Horiz.)| DY (Vert.) |

mm.
mm.
mm.
-------------------------------------------------------------skirt|
0.00000 |
600.000 |
0.00000 |
600.000 |
skirt2|
0.00000 |
3500.00 |
0.00000 |
2900.00 |
lower cone|
0.00000 |
8150.00 |
0.00000 |
4650.00 |
cone flg.|
0.00000 |
8150.00 |
0.00000 |
-25.0000 |
throt flg.|
0.00000 |
8150.00 |
0.00000 |
25.0000 |
throt area|
0.00000 |
8750.00 |
0.00000 |
600.000 |
throt flg|
0.00000 |
8750.00 |
0.00000 |
-25.0000 |
flg upper|
0.00000 |
8775.00 |
0.00000 |
25.0000 |
upper cone|
0.00000 |
10750.0 |
0.00000 |
2000.00 |
shell|
0.00000 |
11250.0 |
0.00000 |
500.000 |
22

FileName : venturi calculation------------------------------Flg Calc [Int P] : FLANGE
Flng:
5
5:34p Aug 24,2013
Flange Input Data Values
Description: FLANGE
cone flg.
Description of Flange Geometry (Type)
Loose Ring
Design Pressure
Design Temperature
0.10
80
bars
C
ci
1.0000
mm.
ce
0.0000
mm.
Use Corrosion Allowance in Thickness Calcs.
No
700.000
mm.
Flange Outside Diameter
886.000
mm.
Flange Thickness
25.0000
mm.
Flange Material
SA-36
Flange Allowable Stress At Temperature
Sfo
114.46
N./mm
Flange Allowable Stress At Ambient
Sfa
114.46
N./mm
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
N./mm
Bolt Allowable Stress At Ambient
Sa
172.38
N./mm
Length of Weld Leg at Back of Ring
tw
0.0000
mm.
Number of Splits in Ring Flange
Diameter of Bolt Circle
826.000
mm.
dB
25.4000
mm.
Nominal Bolt Diameter

Type of Threads
UNC Thread Series
Number of Bolts
23

Flng:
5
5:34p Aug 24,2013
Flange Face Outside Diameter
Fod
886.000
mm.
Flange Face Inside Diameter
Fid
700.000
mm.
Flange Facing Sketch
1, Code Sketch 1a
Gasket Outside Diameter
Go
886.000
mm.
Gasket Inside Diameter
Gi
700.000
mm.
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
2.0000
N./mm
mm.
ASME Code, Section VIII, Division 1, 2007, A-09
Distance to Full Face Gasket ID Centroid
hg
30.633
mm.
Distance to Full Face Gasket OD Centroid h'g
15.175
mm.
Code R Dimension,
63.000
mm.
46.500
mm.
Basic Gasket Width,
R = (C-B)/2 - g1
bo = Full Face
Effective Gasket Width,
b = (C-Gi) / 4
31.500
mm.
Gasket Reaction Diameter,
G = C - 2 * HG
764.734
mm.
Note: The gasket extends beyond the Bolt circle diameter, this flange will
be designed as a full face flange per Taylor Forge bulletin 502.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:
24

Flng:
5
5:34p Aug 24,2013
= 0.785 * G * Peq
= 0.785 * 764.7339 * 0.100
= 468.390 Kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 31.5000 * 3.1416 * 764.7339 * 0.0000 * 0.10
= 0.000 Kgf
Full Face ID Gasket Compression [H'p]:
= Hp * hg / h'g
= ( 0 * 30.6330 / 15.1752 )
= 0.000 Kgf
Full Face ID Pressure Load [H'GY]:
= b * PI * G * y * hg / h'g
= 31.5000 * 3.1416 * 764.7339 * 0 * 30.6330 / 15.1752
= 0.000 Kgf
Hydrostatic End Load at Flange ID [Hd]:
= b * PI * G * y * hg / h'g
= 3.1416 * 700.0000 *0.1000 / 4
= 392.448 Kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 468 - 392
= 75.941 Kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 468 + 0 + 0 , 0 )
= 468.390 Kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp + H'GY
= 0.00*31.5000*3.141*764.734+0.00*0.0000*0.00+0.00
= 0.000 Kgf
25

Flng:
5
5:34p Aug 24,2013
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 468 / 172 , 0 / 172
= 0.266 cm
Bolting Information for UNC Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
0.266
28.439
Radial distance bet. hub and bolts
26.987
63.000
Radial distance bet. bolts and the edge
26.987
30.000
Circumferential spacing between bolts
57.150
316.097
350.800
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 0.2665 + 28.4387 ) / 2
= 25227.55 Kgf
Gasket Load for the Operating Condition [HG]:
= W - H
= 25227 - 468
= 24759.16 Kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (826.000 - 700.000 ) * (2 * 700.000 + 826.000 ) /
(6 * (700.000 + 826.000 ))
= 30.6330 mm.
26

Flng:
5
5:34p Aug 24,2013
Reverse Moment arm[h"g]:
= hg * h'g / ( hg + h'g )
= 30.6330 * 15.1752 / (30.6330 + 15.1752 )
= 10.1480 mm.
Distance to Face Pressure Reaction [ht]:

= (R + g1Cor + hg ) / 2.0
= ( 63.0000 + 0.0000 + 30.6330 ) / 2.0
= 46.8165 mm.
Distance to End Pressure Reaction [hd]:

= R + giCor
= 63.0000 + 0.0000
= 63.0000 mm.
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
392.
63.0000
1.0000
25. Kg-m.
Face Pressure,
Mt
76.
46.8165
1.0000
4. Kg-m.
Gasket Load,
Mg
0.
0.0000
1.0000
0. Kg-m.
Gasket Seating, Matm
25228.
30.6330
1.0000
773. Kg-m.
Full Face Load, Mr
24759.
10.1480
1.0000
251. Kg-m.
Total Moment for Operation,
Mop
28. Kg-m.
Total Moment for Gasket seating, Matm
773. Kg-m.
Effective Hub Length, ho =
0.000
Hub Ratio,
h/h0 = Defined as 0.0
0.000
g1/g0 = Defined as 0.0
0.000
Thickness Ratio,
Factors from Figure 2-7.1
K =
1.266
mm.
27

Flng:
5
5:34p Aug 24,2013
T =
1.812
U =
9.203
Y =
8.375
Z =
4.322
Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t * Bcor )
= ( 8.3747 * 28 )/( 25.0000 * 700.0000 )
= 5.31 N./mm
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= ( 468 / 28.4387 )
= 1.62 N./mm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 0 / 28.4387 )
= 0.00 N./mm
Radial Stress at Bolt Circle, Full Face Gaskets, Operating [SFo]:

= 6 *MR/(t*(Pi*C-n*dB))
= 6 * 251 /
( 25.0000 * ( 3.1416 * 825.9999 - 8 * 25.4000 ) )
= 9.89 N./mm
Stress Computation Results:
Operating
Actual
Allowed
Gasket Seating
Actual
Allowed
Tangential Flange
5.
114.
0.
114. N./mm
Bolting
2.
172.
0.
172. N./mm
10.
114.
0.
114. N./mm
Full Faced Gasket
Minimum Required Flange Thickness

Estimated M.A.W.P. ( Operating )
7.366
1.2
mm.
bars
28

Flng:
5
5:34p Aug 24,2013
Estimated M.A.W.P. ( Gasket Seating )
1.2
bars
Estimated Finished Weight of Flange at given Thk.
44.9
kg.
Estimated Unfinished Weight of Forging at given Thk
44.9
kg.
29

Flng:
6
5:34p Aug 24,2013
Description: FLANGE
throt flg.down
Integral Weld Neck
Design Pressure
Design Temperature
0.10
80
bars
C
ci
1.0000
mm.
ce
0.0000
mm.
No
700.000
mm.
886.000
mm.
Flange Thickness
25.0000
mm.
Flange Material
SA-516 70
Sfo
137.90
N./mm
Sfa
137.90
N./mm
Bolt Material
SA-193 B7
Sb
172.38
N./mm
Sa
172.38
N./mm
826.000
mm.
dB
25.4000
mm.

Type of Threads
UNC Thread Series
Number of Bolts
Fod
886.000
mm.
Fid
700.000
mm.
30

Flng:
6
5:34p Aug 24,2013
1, Code Sketch 1a
Go
886.000
mm.
Gi
700.000
mm.
Gasket Factor
0.0000
0.00
2, Code Column II
Gasket Thickness
tg
2.0000
N./mm
mm.
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.10*(700.0000/2+1.0000))/(137.90*0.65-0.6*0.10)+Ca
= 1.0392 mm. Warning: Less than specified Small End Hub thickness
hg
30.633
mm.
15.175
mm.
702.000
mm.
Corroded Flange ID,
Bcor = B+2*Fcor
Corroded Large Hub,
g1Cor = g1-ci
0.000
mm.
Corroded Small Hub,
g0Cor = go-ci
0.000
mm.
62.000
mm.
46.500
mm.
Code R Dimension,
Basic Gasket Width,
R = ((C-Bcor)/2)-g1cor
bo = Full Face
b = (C-Gi) / 4
31.500
mm.
G = C - 2 * HG
764.734
mm.
31

Flng:
6
5:34p Aug 24,2013

= 0.785 * G * Peq
= 0.785 * 764.7339 * 0.100
= 468.390 Kgf
= 2 * b * Pi * G * m * P
= 2 * 31.5000 * 3.1416 * 764.7339 * 0.0000 * 0.10
= 0.000 Kgf
= Hp * hg / h'g
= ( 0 * 30.6330 / 15.1752 )
= 0.000 Kgf
= b * PI * G * y * hg / h'g
= 31.5000 * 3.1416 * 764.7339 * 0 * 30.6330 / 15.1752
= 0.000 Kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 702.0000 *0.1000 / 4
= 394.694 Kgf
= H - Hd
= 468 - 394
= 73.695 Kgf
= max( H + Hp + H'p, 0 )
= max( 468 + 0 + 0 , 0 )
32

Flng:
6
5:34p Aug 24,2013
= 468.390 Kgf
= y * b * Pi * G
= 0.00*31.5000*3.141*764.734+0.00*0.0000*0.00+0.00
= 0.000 Kgf
= Maximum of 468 / 172 , 0 / 172
= 0.266 cm

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
0.266
28.439
34.925
63.000
26.987
30.000
57.150
316.097
350.800
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 0.2665 + 28.4387 ) / 2
= 25227.55 Kgf
= W - H
= 25227 - 468
= 24759.16 Kgf

33

Flng:
6
5:34p Aug 24,2013
= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (826.000 - 700.000 ) * (2 * 700.000 + 826.000 ) /
(6 * (700.000 + 826.000 ))
= 30.6330 mm.

= hg * h'g / ( hg + h'g )
= 30.6330 * 15.1752 / (30.6330 + 15.1752 )
= 10.1480 mm.

= (R + g1Cor + hg ) / 2.0
= ( 62.0000 + 0.0000 + 30.6330 ) / 2.0
= 46.3165 mm.

= R + giCor
= 62.0000 + 0.0000
= 62.0000 mm.

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
395.
62.0000
1.0000
24. Kg-m.
Face Pressure,
Mt
74.
46.3165
1.0000
3. Kg-m.
Gasket Load,
Mg
0.
0.0000
1.0000
0. Kg-m.
25228.
30.6330
1.0000
773. Kg-m.
Full Face Load, Mr
24759.
10.1480
1.0000
251. Kg-m.
Mop
28. Kg-m.
773. Kg-m.
34

Flng:
6
5:34p Aug 24,2013
0.000
Hub Ratio,
0.000
0.000
Thickness Ratio,
K =
1.262
T =
1.813
U =
9.312
Y =
8.474
Z =
4.373
mm.

= ( Y * Mo )/( t * Bcor )
= ( 8.4743 * 27 )/( 25.0000 * 702.0000 )
= 5.28 N./mm

= ( Wm1 / Ab )
= ( 468 / 28.4387 )
= 1.62 N./mm
= ( Wm2 / Ab )
= ( 0 / 28.4387 )
= 0.00 N./mm

= 6 *MR/(t*(Pi*C-n*dB))
= 6 * 251 /
( 25.0000 * ( 3.1416 * 825.9999 - 8 * 25.4000 ) )
= 9.89 N./mm
Operating
Actual
Tangential Flange
5.
Allowed
138.
Gasket Seating
Actual
0.
Allowed
138. N./mm
35

Flng:
6
5:34p Aug 24,2013
Bolting
Full Faced Gasket
2.
172.
0.
172. N./mm
10.
138.
0.
138. N./mm
6.706
mm.
1.4
bars
1.4
bars
45.4
kg.
45.4
kg.
36

FileName : venturi calculation------------------------------Flg Calc [Int P] : New Flange
Flng:
7
5:34p Aug 24,2013
Description: New Flange
throt flg up
Loose Ring
Design Pressure
Design Temperature
0.10
80
bars
C
ci
1.0000
mm.
ce
0.0000
mm.
No
700.000
mm.
886.000
mm.
Flange Thickness
25.0000
mm.
Flange Material
SA-516 70
Sfo
137.90
N./mm
Sfa
137.90
N./mm
Bolt Material
SA-193 B7
Sb
172.38
N./mm
Sa
172.38
N./mm
tw
0.0000
mm.
826.000
mm.
dB
25.4000
mm.

Type of Threads
UNC Thread Series
Number of Bolts
37

Flng:
7
5:34p Aug 24,2013
Fod
886.000
mm.
Fid
700.000
mm.
1, Code Sketch 1a
Go
886.000
mm.
Gi
700.000
mm.
Gasket Factor
0.0000
0.00
2, Code Column II
Gasket Thickness
tg
2.0000
N./mm
mm.
hg
30.633
mm.
15.175
mm.
Code R Dimension,
63.000
mm.
46.500
mm.
Basic Gasket Width,
R = (C-B)/2 - g1
bo = Full Face
b = (C-Gi) / 4
31.500
mm.
G = C - 2 * HG
764.734
mm.
38

Flng:
7
5:34p Aug 24,2013
= 0.785 * G * Peq
= 0.785 * 764.7339 * 0.100
= 468.390 Kgf
= 2 * b * Pi * G * m * P
= 2 * 31.5000 * 3.1416 * 764.7339 * 0.0000 * 0.10
= 0.000 Kgf
= Hp * hg / h'g
= ( 0 * 30.6330 / 15.1752 )
= 0.000 Kgf
= b * PI * G * y * hg / h'g
= 31.5000 * 3.1416 * 764.7339 * 0 * 30.6330 / 15.1752
= 0.000 Kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 700.0000 *0.1000 / 4
= 392.448 Kgf
= H - Hd
= 468 - 392
= 75.941 Kgf
= max( H + Hp + H'p, 0 )
= max( 468 + 0 + 0 , 0 )
= 468.390 Kgf
= y * b * Pi * G
= 0.00*31.5000*3.141*764.734+0.00*0.0000*0.00+0.00
= 0.000 Kgf
39

Flng:
7
5:34p Aug 24,2013
= Maximum of 468 / 172 , 0 / 172
= 0.266 cm

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
0.266
28.439
26.987
63.000
26.987
30.000
57.150
316.097
350.800
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 0.2665 + 28.4387 ) / 2
= 25227.55 Kgf
= W - H
= 25227 - 468
= 24759.16 Kgf

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (826.000 - 700.000 ) * (2 * 700.000 + 826.000 ) /
(6 * (700.000 + 826.000 ))
= 30.6330 mm.
40

Flng:
7
5:34p Aug 24,2013
= hg * h'g / ( hg + h'g )
= 30.6330 * 15.1752 / (30.6330 + 15.1752 )
= 10.1480 mm.

= (R + g1Cor + hg ) / 2.0
= ( 63.0000 + 0.0000 + 30.6330 ) / 2.0
= 46.8165 mm.

= R + giCor
= 63.0000 + 0.0000
= 63.0000 mm.

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
392.
63.0000
1.0000
25. Kg-m.
Face Pressure,
Mt
76.
46.8165
1.0000
4. Kg-m.
Gasket Load,
Mg
0.
0.0000
1.0000
0. Kg-m.
25228.
30.6330
1.0000
773. Kg-m.
Full Face Load, Mr
24759.
10.1480
1.0000
251. Kg-m.
Mop
28. Kg-m.
773. Kg-m.
0.000
Hub Ratio,
0.000
0.000
Thickness Ratio,
K =
1.266
mm.
41

Flng:
7
5:34p Aug 24,2013
T =
1.812
U =
9.203
Y =
8.375
Z =
4.322

= ( Y * Mo )/( t * Bcor )
= ( 8.3747 * 28 )/( 25.0000 * 700.0000 )
= 5.31 N./mm

= ( Wm1 / Ab )
= ( 468 / 28.4387 )
= 1.62 N./mm
= ( Wm2 / Ab )
= ( 0 / 28.4387 )
= 0.00 N./mm

= 6 *MR/(t*(Pi*C-n*dB))
= 6 * 251 /
( 25.0000 * ( 3.1416 * 825.9999 - 8 * 25.4000 ) )
= 9.89 N./mm
Operating
Actual
Allowed
Gasket Seating
Actual
Allowed
Tangential Flange
5.
138.
0.
138. N./mm
Bolting
2.
172.
0.
172. N./mm
10.
138.
0.
138. N./mm
Full Faced Gasket

6.706
1.4
mm.
bars
42

Flng:
7
5:34p Aug 24,2013
1.4
bars
45.4
kg.
45.4
kg.
43

Flng:
8
5:34p Aug 24,2013
Description: New Flange
flg upper cone
Loose Ring
Design Pressure
Design Temperature
0.10
80
bars
C
ci
1.0000
mm.
ce
0.0000
mm.
No
700.000
mm.
886.000
mm.
Flange Thickness
25.0000
mm.
Flange Material
SA-516 70
Sfo
137.90
N./mm
Sfa
137.90
N./mm
Bolt Material
SA-193 B7
Sb
172.38
N./mm
Sa
172.38
N./mm
tw
0.0000
mm.
826.000
mm.
dB
25.4000
mm.

Type of Threads
UNC Thread Series
Number of Bolts
44

Flng:
8
5:34p Aug 24,2013
Fod
886.000
mm.
Fid
700.000
mm.
1, Code Sketch 1a
Go
886.000
mm.
Gi
700.000
mm.
Gasket Factor
0.0000
0.00
2, Code Column II
Gasket Thickness
tg
2.0000
N./mm
mm.
hg
30.633
mm.
15.175
mm.
Code R Dimension,
63.000
mm.
46.500
mm.
Basic Gasket Width,
R = (C-B)/2 - g1
bo = Full Face
b = (C-Gi) / 4
31.500
mm.
G = C - 2 * HG
764.734
mm.
45

Flng:
8
5:34p Aug 24,2013
= 0.785 * G * Peq
= 0.785 * 764.7339 * 0.100
= 468.390 Kgf
= 2 * b * Pi * G * m * P
= 2 * 31.5000 * 3.1416 * 764.7339 * 0.0000 * 0.10
= 0.000 Kgf
= Hp * hg / h'g
= ( 0 * 30.6330 / 15.1752 )
= 0.000 Kgf
= b * PI * G * y * hg / h'g
= 31.5000 * 3.1416 * 764.7339 * 0 * 30.6330 / 15.1752
= 0.000 Kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 700.0000 *0.1000 / 4
= 392.448 Kgf
= H - Hd
= 468 - 392
= 75.941 Kgf
= max( H + Hp + H'p, 0 )
= max( 468 + 0 + 0 , 0 )
= 468.390 Kgf
= y * b * Pi * G
= 0.00*31.5000*3.141*764.734+0.00*0.0000*0.00+0.00
= 0.000 Kgf
46

Flng:
8
5:34p Aug 24,2013
= Maximum of 468 / 172 , 0 / 172
= 0.266 cm

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
0.266
28.439
26.987
63.000
26.987
30.000
57.150
316.097
350.800
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 0.2665 + 28.4387 ) / 2
= 25227.55 Kgf
= W - H
= 25227 - 468
= 24759.16 Kgf

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (826.000 - 700.000 ) * (2 * 700.000 + 826.000 ) /
(6 * (700.000 + 826.000 ))
= 30.6330 mm.
47

Flng:
8
5:34p Aug 24,2013
= hg * h'g / ( hg + h'g )
= 30.6330 * 15.1752 / (30.6330 + 15.1752 )
= 10.1480 mm.

= (R + g1Cor + hg ) / 2.0
= ( 63.0000 + 0.0000 + 30.6330 ) / 2.0
= 46.8165 mm.

= R + giCor
= 63.0000 + 0.0000
= 63.0000 mm.

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
392.
63.0000
1.0000
25. Kg-m.
Face Pressure,
Mt
76.
46.8165
1.0000
4. Kg-m.
Gasket Load,
Mg
0.
0.0000
1.0000
0. Kg-m.
25228.
30.6330
1.0000
773. Kg-m.
Full Face Load, Mr
24759.
10.1480
1.0000
251. Kg-m.
Mop
28. Kg-m.
773. Kg-m.
0.000
Hub Ratio,
0.000
0.000
Thickness Ratio,
K =
1.266
mm.
48

Flng:
8
5:34p Aug 24,2013
T =
1.812
U =
9.203
Y =
8.375
Z =
4.322

= ( Y * Mo )/( t * Bcor )
= ( 8.3747 * 28 )/( 25.0000 * 700.0000 )
= 5.31 N./mm

= ( Wm1 / Ab )
= ( 468 / 28.4387 )
= 1.62 N./mm
= ( Wm2 / Ab )
= ( 0 / 28.4387 )
= 0.00 N./mm

= 6 *MR/(t*(Pi*C-n*dB))
= 6 * 251 /
( 25.0000 * ( 3.1416 * 825.9999 - 8 * 25.4000 ) )
= 9.89 N./mm
Operating
Actual
Allowed
Gasket Seating
Actual
Allowed
Tangential Flange
5.
138.
0.
138. N./mm
Bolting
2.
172.
0.
172. N./mm
10.
138.
0.
138. N./mm
Full Faced Gasket

6.706
1.4
mm.
bars
49

Flng:
8
5:34p Aug 24,2013
1.4
bars
45.4
kg.
45.4
kg.
50

FileName : venturi calculation------------------------------Internal Pressure Calculations :
Step:
7
5:34p Aug 24,2013
51
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
bars
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm.
mm.
mm.
N./mm
--------------------------------------------------------------------------skirt|
0.00000 |
... |
1.00000 |
2600.00 |
0.00000 |
skirt2|
0.100000 |
... |
1.00000 |
2600.00 |
89.6350 |
lower cone|
0.100000 |
... |
1.00000 |
2600.00 |
89.6350 |
cone flg.|
0.100000 |
... |
1.00000 |
700.000 |
74.3970 |
throt flg.|
0.100000 |
... |
1.00000 |
700.000 |
89.6350 |
throt area|
0.100000 |
... |
1.00000 |
700.000 |
89.6350 |
throt flg|
0.100000 |
25.0000 |
1.00000 |
700.000 |
89.6350 |
flg upper|
0.100000 |
... |
1.00000 |
700.000 |
89.6350 |
upper cone|
0.100000 |
... |
1.00000 |
3200.00 |
89.6350 |
shell|
0.100000 |
... |
1.00000 |
3200.00 |
89.6350 |
flat|
0.50000 |
... |
1.00000 |
3200.00 |
137.900 |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
bars
M.A.W.P. |
Corroded
bars
M.A.P. |
Minimum |
Required |
| New & Cold |
Thickness |
Thickness |
bars
mm.
mm.
---------------------------------------------------------------------------skirt|
0.00000 |
No Calc |
No Calc |
20.0000 |
No Calc |
skirt2|
0.100000 |
8.90271 |
9.59047 |
14.0000 |
2.50000 |
lower cone|
0.100000 |
8.72345 |
9.39760 |
14.0000 |
2.50000 |
cone flg.|
0.100000 |
1.15691 |
1.15691 |
25.0000 |
7.36600 |
throt flg.|
0.100000 |
1.39409 |
1.39409 |
25.0000 |
6.70560 |
throt area|
0.100000 |
32.4746 |
35.0116 |
14.0000 |
2.50000 |

Step:
7
5:34p Aug 24,2013
throt flg|
0.100000 |
1.39409 |
1.39409 |
25.0000 |
6.70560 |
flg upper|
0.100000 |
1.39409 |
1.39409 |
25.0000 |
6.70560 |
upper cone|
0.100000 |
6.14555 |
6.62104 |
14.0000 |
2.50000 |
shell|
0.100000 |
7.24259 |
7.80165 |
14.0000 |
2.50000 |
flat|
0.100000 |
0.77736 |
0.82479 |
35.0000 |
28.2679 |
0.777
0.825
Minimum
MAWP: 0.777 bars, limited by: flat.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-09
Cylindrical Shell From 20 To 30 SA-516 70 at 80 C
skirt2
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.100*1301.0001)/(137.90*0.65-0.6*0.100)
= 0.1452 + 1.0000 = 1.1452 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*0.65*13.0000)/(1301.0001+0.6*13.0000)
= 8.903 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:
52

Step:
7
5:34p Aug 24,2013
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*0.65*14.0000)/(1300.0001+0.6*14.0000)
= 9.590 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (0.100*(1301.0001+0.6*13.0000))/(0.65*13.0000)
= 1.549 N./mm
Percent Elongation per UCS-79
(50*tnom/Rf)*(1-Rf/Ro)
0.536 %
Minimum Design Metal Temperature Results:
Note: This Element was specified as being Impact Tested.
Conical Section From 30 To 40 SA-516 70 , UCS-66 Crv. B at 80 C
lower cone

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (0.100*2601.0208)/(2*0.9798*(137.90*0.65-0.6*0.100))
= 0.1482 + 1.0000 = 1.1482 mm.

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*137.90*0.65*13.000*0.980)/(2601.021+1.2*13.000*0.980)
53

Step:
7
5:34p Aug 24,2013
= 8.723 bars

= (2*137.90*0.65*14.0000*0.9798)/(2600.0002+1.2*14.0000*0.9798)
= 9.398 bars

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (0.100*(2601.0208+1.2*13.0000*0.9798))/(2*0.65*13.0000*0.9798)
= 1.581 N./mm
1.960 %
Govrn. thk, tg = 14.000 , tr = 1.500 , c = 1.0000 mm. , E* = 0.80

Stress Ratio = tr * (E*) / (tg - c) = 0.092 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
-18 C
Min Metal Temp. at Required thickness (UCS 66.1)
-96 C
Cylindrical Shell From 60 To 70 SA-516 70 , UCS-66 Crv. B at 80 C
throt area

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.100*351.0000)/(137.90*0.65-0.6*0.100)
= 0.0392 + 1.0000 = 1.0392 mm.
54

Step:
7
5:34p Aug 24,2013

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*0.65*13.0000)/(351.0000+0.6*13.0000)
= 32.475 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*0.65*14.0000)/(350.0000+0.6*14.0000)
= 35.012 bars

= (P*(R+0.6*t))/(E*t)
= (0.100*(351.0000+0.6*13.0000))/(0.65*13.0000)
= 0.425 N./mm
1.961 %

-18 C
-96 C
Conical Section From 90 To 100 SA-516 70 , UCS-66 Crv. B at 80 C
upper cone
55

Step:
7
5:34p Aug 24,2013

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (0.100*3201.1792)/(2*0.8480*(137.90*0.65-0.6*0.100))
= 0.2107 + 1.0000 = 1.2107 mm.

= (2*137.90*0.65*13.000*0.848)/(3201.179+1.2*13.000*0.848)
= 6.146 bars

= (2*137.90*0.65*14.0000*0.8480)/(3200.0000+1.2*14.0000*0.8480)
= 6.621 bars

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (0.100*(3201.1792+1.2*13.0000*0.8480))/(2*0.65*13.0000*0.8480)
= 2.244 N./mm
Note: The Pressure at the Large Diameter is used in the TR calculation.
1.954 %
56

Step:
7
5:34p Aug 24,2013
-18 C
-96 C
Cylindrical Shell From 100 To 110 SA-516 70 , UCS-66 Crv. B at 80 C
shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.100*1601.0000)/(137.90*0.65-0.6*0.100)
= 0.1786 + 1.0000 = 1.1786 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*0.65*13.0000)/(1601.0000+0.6*13.0000)
= 7.243 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*0.65*14.0000)/(1600.0000+0.6*14.0000)
= 7.802 bars

= (P*(R+0.6*t))/(E*t)
= (0.100*(1601.0000+0.6*13.0000))/(0.65*13.0000)
= 1.904 N./mm
57

Step:
7
5:34p Aug 24,2013
0.436 %

-18 C
-96 C
Welded Flat Head From 110 To 120 SA-516 70 , UCS-66 Crv. B at 80 C
flat

= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 3202.0000*sqrt(1.00*0.20*0.500/(137.90*1.00))
= 27.2679 + 1.0000 = 28.2679 mm.

= (t/d)*((S*E)/(C*Z)) UG-34 (c)(3)
= (34.0000/3202.0000))*((137.90*1.00)/(0.20*1.00))
= 0.777 bars

= (t/d)*((S*E)/(C*Z)) per UG-34 (c) (3)
= (35.0000/3200.0000)*((137.90*1.00)/(0.20*1.00))
= 0.825 bars
58

Step:
7
5:34p Aug 24,2013
= (Z*C*P)/(((t/d))*E)
= (1.00*0.20*0.500)/(((34.0000/3202.0000))*1.00)
= 88.697 N./mm
tg = 14.000 , tg_sr = 35.000 , tr = 34.000 , c = 1.000 mm. , E* = 1.00

Stress Ratio = tr * (E*) / (tg_sr - c) = 1.000 , Temp. Reduction = 0 C
-18 C
-18 C
Elements Suitable for Internal Pressure.
59

FileName : venturi calculation------------------------------External Pressure Calculations :
Step:
8
5:34p Aug 24,2013
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-09
Cylindrical Shell From 20 to SR 1 Fr 20 Ext. Chart: CS-2 at 80 C
skirt2
Elastic Modulus from Chart: CS-2 at 80 C :
0.19994E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2628.00
1600.00
202.15
0.6088
0.0007802
77.30
EMAP = (4*B)/(3*(D/t)) = (4*77.3034 )/(3*202.1538 ) = 5.0984 bars
Results for Required Thickness (Tca):

Tca
OD
SLEN
D/t
L/D
Factor A
5.159
2628.00
1600.00
509.39
0.6088
0.0001911
19.10
EMAP = (4*B)/(3*(D/t)) = (4*19.1044 )/(3*509.3891 ) = 0.5000 bars
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2628.00
14660.88
202.15
5.5787
0.0000758
7.58
EMAP = (4*B)/(3*(D/t)) = (4*7.5816 )/(3*202.1538 ) = 0.5000 bars
Cylindrical Shell From SR 1 Fr 20 to SR 2 Fr 20 Ext. Chart: CS-2 at 80 C
skirt2
0.19994E+09 KPa.
60

Step:
8
5:34p Aug 24,2013

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2628.00
800.00
202.15
0.3044
0.0016586
99.33
EMAP = (4*B)/(3*(D/t)) = (4*99.3348 )/(3*202.1538 ) = 6.5514 bars

Tca
OD
SLEN
D/t
L/D
Factor A
3.831
2628.00
800.00
685.90
0.3044
0.0002573
25.72
EMAP = (4*B)/(3*(D/t)) = (4*25.7236 )/(3*685.8994 ) = 0.5000 bars

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2628.00
14660.81
202.15
5.5787
0.0000758
7.58
EMAP = (4*B)/(3*(D/t)) = (4*7.5816 )/(3*202.1538 ) = 0.5000 bars
Cylindrical Shell From SR 2 Fr 20 to 30 Ext. Chart: CS-2 at 80 C
skirt2
0.19994E+09 KPa.

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2628.00
1100.00
202.15
0.4186
0.0011691
89.96
EMAP = (4*B)/(3*(D/t)) = (4*89.9579 )/(3*202.1538 ) = 5.9330 bars

Tca
OD
SLEN
D/t
L/D
Factor A
4.415
2628.00
1100.00
595.25
0.4186
0.0002233
22.32
EMAP = (4*B)/(3*(D/t)) = (4*22.3235 )/(3*595.2455 ) = 0.5000 bars
61

Step:
8
5:34p Aug 24,2013

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2628.00
14660.48
202.15
5.5786
0.0000758
7.58
EMAP = (4*B)/(3*(D/t)) = (4*7.5818 )/(3*202.1538 ) = 0.5000 bars
Cone From 30 to 40 Ext. Chart: CS-2 at 80 C
lower cone
0.19994E+09 KPa.

Tca
OD
SLEN
D/t
L/D
Factor A
12.737
2628.58
2969.06
206.37
1.1295
0.0003958
39.57
EMAP = (4*B)/(3*(D/t)) = (4*39.5746 )/(3*206.3750 ) = 2.5567 bars
Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).

Tca
OD
SLEN
D/t
L/D
Factor A
6.643
2628.58
2969.06
395.68
1.1295
0.0001484
14.84
EMAP = (4*B)/(3*(D/t)) = (4*14.8397 )/(3*395.6807 ) = 0.5000 bars
Cylindrical Shell From 60 to 70 Ext. Chart: CS-2 at 80 C
throt area
62

Step:
8
5:34p Aug 24,2013
0.19994E+09 KPa.

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
728.00
600.00
56.00
0.8242
0.0040213
116.58
EMAP = (4*B)/(3*(D/t)) = (4*116.5789 )/(3*56.0000 ) = 27.7553 bars

Tca
OD
SLEN
D/t
L/D
Factor A
1.612
728.00
600.00
451.51
0.8242
0.0001694
16.93
EMAP = (4*B)/(3*(D/t)) = (4*16.9333 )/(3*451.5101 ) = 0.5000 bars

Tca
OD
SLEN
13.000
728.00
0.52E+31
D/t
L/D
Factor A
56.00 .5000E+02
0.0003553
35.53
EMAP = (4*B)/(3*(D/t)) = (4*35.5261 )/(3*56.0000 ) = 8.4581 bars
Cone From Ring:[1 of 1] to 100 Ext. Chart: CS-2 at 80 C
upper cone
0.19994E+09 KPa.

Tca
OD
SLEN
D/t
L/D
Factor A
11.024
3233.02
1225.53
293.27
0.3791
0.0007346
73.44
EMAP = (4*B)/(3*(D/t)) = (4*73.4441 )/(3*293.2715 ) = 3.3389 bars
63

Step:
8
5:34p Aug 24,2013

Tca
OD
SLEN
D/t
L/D
Factor A
5.197
3233.02
1225.53
622.07
0.3791
0.0002334
23.33
EMAP = (4*B)/(3*(D/t)) = (4*23.3307 )/(3*622.0717 ) = 0.5000 bars
Cylindrical Shell From 100 to 110 Ext. Chart: CS-2 at 80 C
shell
0.19994E+09 KPa.

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
3228.00
500.00
248.31
0.1549
0.0026286
109.46
EMAP = (4*B)/(3*(D/t)) = (4*109.4644 )/(3*248.3077 ) = 5.8775 bars

Tca
OD
SLEN
D/t
L/D
Factor A
3.543
3228.00
500.00
911.09
0.1549
0.0003418
34.17
EMAP = (4*B)/(3*(D/t)) = (4*34.1690 )/(3*911.0949 ) = 0.5000 bars

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
3228.00
11142.21
248.31
3.4517
0.0000931
9.31
EMAP = (4*B)/(3*(D/t)) = (4*9.3125 )/(3*248.3077 ) = 0.5000 bars
Welded Flat Head
64

Step:
8
5:34p Aug 24,2013
Note: This element's required thickness was computed in the internal

Pressure Report using the maximum of the Internal and External
pressures.
External Pressure Calculations
Section |
From| To |
Length |
mm.
Outside |
Corroded |
Diameter | Thickness |
mm.
mm.
Factor
Factor |
N./mm
--------------------------------------------------------------------------10|
20|
No Calc |
0.00000 |
0.00000 |
No Calc |
No Calc |
20|Ring|
1600.00 |
2628.00 |
13.0000 | 0.00078021 |
77.3034 |
Ring|Ring|
800.000 |
2628.00 |
13.0000 |
0.0016586 |
99.3348 |
Ring|
30|
1100.00 |
2628.00 |
13.0000 |
0.0011691 |
89.9579 |
30|
40|
2969.06 |
2628.58 |
13.0000 | 0.00039584 |
39.5746 |
40|
50|
No Calc |
0.00000 |
24.0000 |
No Calc |
No Calc |
50|
60|
No Calc |
0.00000 |
24.0000 |
No Calc |
No Calc |
60|
70|
600.000 |
728.000 |
13.0000 |
0.0040213 |
116.579 |
70|
80|
No Calc |
0.00000 |
24.0000 |
No Calc |
No Calc |
80|
90|
No Calc |
0.00000 |
24.0000 |
No Calc |
No Calc |
90|Ring|
2969.06 |
733.019 |
13.0000 | 0.00055635 |
55.6222 |
Ring| 100|
1225.53 |
3233.02 |
13.0000 | 0.00073461 |
73.4441 |
100| 110|
500.000 |
3228.00 |
13.0000 |
0.0026286 |
109.464 |
110| 120|
No Calc |
0.00000 |
34.0000 |
No Calc |
No Calc |
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
mm.
External |
mm.
External
bars
bars
65

Step:
8
5:34p Aug 24,2013
---------------------------------------------------------------10|
20|
0.00000 |
No Calc |
0.00000 |
No Calc |
20|Ring|
14.0000 |
6.15912 |
0.50000 |
5.09836 |
Ring|Ring|
14.0000 |
4.83147 |
0.50000 |
6.55138 |
Ring|
30|
14.0000 |
5.41498 |
0.50000 |
5.93295 |
30|
40|
14.0000 |
7.78040 |
0.50000 |
2.55666 |
40|
50|
25.0000 |
9.88060 |
0.50000 |
No Calc |
50|
60|
25.0000 |
9.06780 |
0.50000 |
No Calc |
60|
70|
14.0000 |
2.61237 |
0.50000 |
27.7553 |
70|
80|
25.0000 |
9.14400 |
0.50000 |
No Calc |
80|
90|
25.0000 |
9.14400 |
0.50000 |
No Calc |
90|Ring|
14.0000 |
4.71047 |
0.50000 |
11.1528 |
Ring| 100|
14.0000 |
7.12876 |
0.50000 |
3.33888 |
100| 110|
14.0000 |
4.54299 |
0.50000 |
5.87755 |
110| 120|
35.0000 |
No Calc |
0.50000 |
No Calc |
Minimum
2.557
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
mm.
mm.
Required |
cm**4
Available |
cm**4
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|Ring|
1600.00 |
14660.9 |
No Calc |
No Calc |
Ring|Ring|
800.000 |
14660.8 |
No Calc |
No Calc |
Ring|
30|
1100.00 |
14660.5 |
No Calc |
No Calc |
30|
40|
2969.06 |
2969.06 |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
50|
60|
No Calc |
No Calc |
No Calc |
No Calc |
60|
70|
600.000 |
5.205E+30 |
No Calc |
No Calc |
66

Step:
8
5:34p Aug 24,2013
70|
80|
No Calc |
No Calc |
No Calc |
No Calc |
80|
90|
No Calc |
No Calc |
No Calc |
No Calc |
90|Ring|
2969.06 |
2969.06 |
No Calc |
No Calc |
Ring| 100|
1225.53 |
1225.53 |
No Calc |
No Calc |
100| 110|
500.000 |
11142.2 |
No Calc |
No Calc |
110| 120|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
67

FileName : venturi calculation------------------------------Element and Detail Weights :
Step:
9
5:34p Aug 24,2013
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

|
kg.
Corroded |
Volume |Metal Wgt. |

Cm.
kg.
Corroded | Extra due
ID Volume | Misc %
Cm.
kg.
--------------------------------------------------------------------------10|
20|
1950.77 |
0.00000 |
1912.36 |
0.00000 |
0.00000 |
20|
30|
2611.80 |
15.40E+06 |
2426.16 |
15.42E+06 |
0.00000 |
30|
40|
2721.43 |
11.04E+06 |
2528.58 |
11.07E+06 |
0.00000 |
40|
50|
44.8927 |
9622.85 |
44.8927 |
9622.85 |
0.00000 |
50|
60|
45.3737 |
9677.92 |
44.9424 |
9677.92 |
0.00000 |
60|
70|
147.600 |
230948. |
137.249 |
232270. |
0.00000 |
70|
80|
45.3737 |
9622.85 |
45.3737 |
9622.85 |
0.00000 |
80|
90|
45.3737 |
9622.85 |
45.3737 |
9622.85 |
0.00000 |
90| 100|
1597.97 |
6.792E+06 |
1484.71 |
6.807E+06 |
0.00000 |
100| 110|
553.673 |
4.022E+06 |
514.284 |
4.027E+06 |
0.00000 |
110| 120|
2205.04 |
0.00000 |
2142.04 |
0.00000 |
0.00000 |
--------------------------------------------------------------------------Total
11969
37526956.00
11325
37596088.00
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kg.
mm.
mm.
------------------------------------------------20|Ring|
57.4403 |
0.00000 |
1000.00 |
SR 1 Fr 20
20|Ring|
57.4403 |
0.00000 |
1800.00 |
SR 2 Fr 20
20|Nozl|
490.064 |
2570.00 |
1500.00 |
p3
30|Lini|
246.325 |
0.00000 |
2325.00 |
RUBBER LINING
68

Step:
9
5:34p Aug 24,2013
60|Lini|
13.0994 |
0.00000 |
300.000 |
LINING
90|Lini|
144.835 |
0.00000 |
1000.00 |
LINING
90|Ring|
13.3550 |
0.00000 |
0.00000 |
Ring:[1 of 1]
100|Forc|
0.00000 |
0.00000 |
0.00000 |
duct loading
110|Nozl|
119.808 |
0.00000 |
0.00000 |
inlet gas
Total Weight of Each Detail Type
Total Weight of Lining
404.3
Total Weight of Stiffeners
128.2
Total Weight of Nozzles
609.9
--------------------------------------------------------------Sum of the Detail Weights
1142.4 kg.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
12707.4 kg.
Shop Test Wt.
- Fabricated Weight + Water ( Full )
50211.4 kg.
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
13111.7 kg.
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
13111.7 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
13111.7 kg.
Operating Wt.
- Empty Wt. + Operating Liquid (No CA)
13111.7 kg.
Field Test Wt.
- Empty Weight + Water (Full)
50615.7 kg.
Wt.
Mass of the Upper 1/3 of the Vertical Vessel
Outside Surface Areas of Elements
Surface
From| To |
Area
cm
----------------------------
5123.9 kg.
69

Step:
9
5:34p Aug 24,2013
10|
20|
49762.8 |
20|
30|
239427. |
30|
40|
250279. |
40|
50|
3012.76 |
50|
60|
3012.76 |
60|
70|
13722.5 |
70|
80|
3012.76 |
80|
90|
3012.76 |
90| 100|
146930. |
100| 110|
50705.3 |
110| 120|
0.00000 |
---------------------------Total
762877.875 cm
Element and Detail Weights
| To |
From| To |
|
Total Ele.| Total. Ele.|Total. Ele.|

Empty Wgt.|
kg.
Total Dtl.| Oper. Wgt. |
Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid

kg.
kg.
Kg-m.
kg.
|
|
--------------------------------------------------------------------------10|
20|
1950.77 |
1950.77 |
1950.77 |
0.00000 |
1950.77 |
20|
30|
3216.74 |
3216.74 |
3216.74 |
1259.49 |
3216.74 |
30|
40|
2967.75 |
2967.75 |
2967.75 |
0.00000 |
2967.75 |
40|
50|
44.8927 |
44.8927 |
44.8927 |
0.00000 |
44.8927 |
50|
60|
45.3737 |
45.3737 |
45.3737 |
0.00000 |
45.3737 |
60|
70|
160.699 |
160.699 |
160.699 |
0.00000 |
160.699 |
70|
80|
45.3737 |
45.3737 |
45.3737 |
0.00000 |
45.3737 |
80|
90|
45.3737 |
45.3737 |
45.3737 |
0.00000 |
45.3737 |
90| 100|
1756.16 |
1756.16 |
1756.16 |
0.00000 |
1756.16 |
100| 110|
553.673 |
553.673 |
553.673 |
0.00000 |
553.673 |
110| 120|
2324.85 |
2324.85 |
2324.85 |
0.00000 |
2324.85 |
70

Step:
9
5:34p Aug 24,2013
Empty Support Force + the Sum of the Y forces
7911.66
Kgf
Operating Support Force + the Sum of the Y forces
7911.66
Kgf
Hydro Support Force + the Sum of the Y forces
7911.66
Kgf
Cumulative Vessel Weight
| Cumulative Ope | Cumulative | Cumulative
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

|
kg.
kg.
kg.
------------------------------------------------------10|
20|
13111.7 |
13111.7 |
13111.7 |
20|
30|
11160.9 |
11160.9 |
11160.9 |
30|
40|
7944.14 |
7944.14 |
7944.14 |
40|
50|
4976.39 |
4976.39 |
4976.39 |
50|
60|
4931.50 |
4931.50 |
4931.50 |
60|
70|
4886.12 |
4886.12 |
4886.12 |
70|
80|
4725.42 |
4725.42 |
4725.42 |
80|
90|
4680.05 |
4680.05 |
4680.05 |
90| 100|
4634.68 |
4634.68 |
4634.68 |
100| 110|
2878.52 |
2878.52 |
2878.52 |
110| 120|
2324.85 |
2324.85 |
2324.85 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
71

Step:
9
5:34p Aug 24,2013
|
Kg-m.
Kg-m.
Kg-m.
------------------------------------------------10|
20|
1259.49 |
1259.49 |
1259.49 |
20|
30|
1259.49 |
1259.49 |
1259.49 |
30|
40|
0.00000 |
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
0.00000 |
50|
60|
0.00000 |
0.00000 |
0.00000 |
60|
70|
0.00000 |
0.00000 |
0.00000 |
70|
80|
0.00000 |
0.00000 |
0.00000 |
80|
90|
0.00000 |
0.00000 |
0.00000 |
90| 100|
0.00000 |
0.00000 |
0.00000 |
100| 110|
0.00000 |
0.00000 |
0.00000 |
110| 120|
0.00000 |
0.00000 |
0.00000 |
72

FileName : venturi calculation------------------------------Nozzle Flange MAWP :
Step:
10
5:34p Aug 24,2013
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
There does not appear to be any valid flange data to process.
73

FileName : venturi calculation------------------------------Natural Frequency Calculation :
Step:
11
5:34p Aug 24,2013
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 9.45899 Hz.
The Natural Frequency for the Vessel (Ope...) is 9.45899 Hz.
74

FileName : venturi calculation------------------------------Forces/Moments Applied to Vessel
Step:
12
5:34p Aug 24,2013
Forces/Moments Applied to Vessel
(Combined w/Wind Loads)
| X and Z Dir| X,Z Moment |
From| To | Force Res. | and For Res|

|
Kgf
Kg-m.
------------------------------------10|
20|
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
50|
60|
0.00000 |
0.00000 |
60|
70|
0.00000 |
0.00000 |
70|
80|
0.00000 |
0.00000 |
80|
90|
0.00000 |
0.00000 |
90| 100|
0.00000 |
0.00000 |
100| 110|
12800.0 |
13800.0 |
110| 120|
0.00000 |
0.00000 |
Forces/Moments Applied to Vessel
(Combined w/Seismic Loads)
| X and Z Dir| X,Z Moment |
From| To | Force Res. | and For Res|

|
Kgf
Kg-m.
------------------------------------10|
20|
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
50|
60|
0.00000 |
0.00000 |
60|
70|
0.00000 |
0.00000 |
75

FileName : venturi calculation------------------------------Forces/Moments Applied to Vessel
Step:
12
5:34p Aug 24,2013
70|
80|
0.00000 |
0.00000 |
80|
90|
0.00000 |
0.00000 |
90| 100|
0.00000 |
0.00000 |
100| 110|
12800.0 |
13800.0 |
110| 120|
0.00000 |
0.00000 |
User Input Forces and Moments:
From
Node
100
Distance
From
----Fx
12800.
Forces --------Fy
Fz
5200.
------- Moments -----------Mx
My
Mz
13800.
76

FileName : venturi calculation------------------------------Wind Load Calculation :
Step:
13
5:34p Aug 24,2013
Wind Analysis Results
User Entered Importance Factor is
1.250
Gust Factor (Gh, Gbar) Static Dynamic
1.164
Shape Factor (Cf) for the Vessel is
0.575
User Entered Basic Wind Speed
100.0
Exposure Category
Table Lookup Value Alpha from Table C6
D
10.0000
Table Lookup Value Zg from Table C6
700.0000
Table Lookup Value Do from Table C6
0.0030
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 5.489 - 1) / (7 - 1)
= 0.575
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category D:
Alpha = 10.000 , Zg = 213359.984 mm.
Height of Interest for First Element [z]
Km/hr
77

Step:
13
5:34p Aug 24,2013
= Centroid Hgt + Base Height
= 300.000 + 0.000 = 300.000 mm.
but: z = Max(4572.000 , 300.000 ) = 4572.000 mm.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )2/Alpha : z is Elevation of First Element
= 2.58( 4572.000 /700 )2/10.0
= 1.196
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 11284.999 (^2) / 231991.516
= 5.489
Vibration Frequency = 9.459 Hz

Because H/D > 5 Or Freqency < 1.0: Dynamic Analysis Implemented
Element O/Dia = 3 mm.

Vibration Damping Factor (Operating) Beta = 0.01000
For Terrain Category D
S = 0.850 , Gamma = 0.020 , Drag Coeff. = 0.003 , Alpha = 10.000
Compute [fbar]
= 10.5 * Frequency(Hz) * Vessel Height(ft) / (S * Vr(mph))
= 10.5 * 9.459 (Hz) * 37.024 (ft) / S * 0.850 (mph)
= 69.621
78

Step:
13
5:34p Aug 24,2013
Because FBAR > 40: FBAR = 40.000
Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1.250
Wind Speed = 100.000 Km/hr Converts to 62.139 mph
qz = 0.00256 * kZ * (I * Vr)
= 0.00256 * 1.196 *(1.250 * 62.139 ) = 18.476 psf
Converts to: 90.208 Kgs/m
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 90.208 * 1.164 * 0.575 * 19008.004
= 114.721 Kgf
Element
GH
Area
mm.
cm
qz
Kgs/m
Force
Kgf
-----------------------------------------------------------------------skirt
300.0
1.164
19008.0
90.2
114.7
skirt2
2050.0
1.164
91454.4
90.2
552.0
lower cone
5378.8
1.164
93632.4
93.2
583.8
cone flg.
8137.5
1.164
210.0
101.2
1.4
throt flg.down
8137.5
1.164
210.0
101.2
1.4
throt area
8450.0
1.164
5241.6
102.0
35.8
throt flg up
8737.5
1.164
210.0
102.7
1.4
flg upper cone
8762.5
1.164
210.0
102.7
1.4
upper cone
9963.7
1.164
47472.0
105.4
334.8
shell
11000.0
1.164
19368.0
107.5
139.3
flat
11267.5
1.164
1373.4
108.0
9.9
Wind Load Calculation
79

Step:
13
5:34p Aug 24,2013
Wind
Wind |
Wind |
Height
Element |
From| To |
Height
Diameter |
Area |
Factor
Wind Load |
mm.
mm.
cm
Kgs/m
Kgf
--------------------------------------------------------------------------10|
20|
300.000 |
3168.00 |
19008.0 |
90.2083 |
114.721 |
20|
30|
2050.00 |
3153.60 |
91454.4 |
90.2083 |
551.964 |
30|
40|
5378.79 |
2013.60 |
93632.4 |
93.1885 |
583.778 |
40|
50|
8137.50 |
840.000 |
210.000 |
101.233 |
1.42234 |
50|
60|
8137.50 |
840.000 |
210.000 |
101.233 |
1.42234 |
60|
70|
8450.00 |
873.600 |
5241.60 |
101.999 |
35.7701 |
70|
80|
8737.50 |
840.000 |
210.000 |
102.684 |
1.44272 |
80|
90|
8762.50 |
840.000 |
210.000 |
102.743 |
1.44354 |
90| 100|
9963.67 |
2373.60 |
47472.0 |
105.417 |
334.816 |
100| 110|
11000.0 |
3873.60 |
19368.0 |
107.524 |
139.331 |
110| 120|
11267.5 |
3924.00 |
1373.40 |
108.042 |
9.92767 |
80

FileName : venturi calculation------------------------------Earthquake Load Calculation :
Step:
14
5:34p Aug 24,2013
Earthquake Analysis Results per UBC 1997
The UBC Zone Factor for the Vessel is .............
0.4000
The Importance Factor as Specified by the User is .
1.250
The UBC Force Factor as Specified by the User is ..
2.000
The UBC Total Weight (W) for the Vessel is ........
13111.7
Kgf
The UBC Total Shear (V) for the Vessel is .........
6146.1
Kgf
The UBC Top Shear (Ft) for the Vessel is ..........
0.0
Kgf
The UBC Seismic Coefficient Value Ca is ...........
0.300
The UBC Seismic Coefficient Value Cv is ...........
0.840
The UBC Near Source Factor Nv ( used with zone 4 ).
1.000
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
Computation of V per equation (30-4):

V = Cv * I * W / ( R * T )
V = 0.840 * 1.250 * 13111 / ( 2.000 * 0.1057 )
V = 65112.1 Kgf
Computation of V per equation (30-5):

V = 2.5 * Ca * I * W / R
V = 2.5 * 0.300 * 1.25 * 13111 / 2.000
V = 6146.1 Kgf
The computed base shear is the minimum of V from 30-4 and 30-5.
Computation of V per equation (34-2), minimum V. V cannot be less than

this value !
V = 0.56 * Ca * I * W
81

Step:
14
5:34p Aug 24,2013
V = 0.56 * 0.300 * 1.250 * 13111
V = 2753.4 Kgf
In Zone 4, the Base Shear V may also not be less than the following(34-3):
V = 1.6 * Z * Nv * I * W / R
V = 1.6 * 0.400 * 1.000 * 1.250 * 13111 / 2.000
V = 5244.7 Kgf
Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.
Note: This value does not need to exceed 0.25V.

Ft = Min( 0.07 * T * V, 0.25 * V )
Ft = Min( 0.07 * 0.106 * 6146 , 0.25 * 6146 )
Ft = 0.0 Kgf
Next Sum the earthquake weights times their heights (wi*hi):
Current Sum = Prev. Sum + Wght 1951. * Hght 300.000 = 585.

Compute the load at each level based on equation 30-15 and multiply
82

Step:
14
5:34p Aug 24,2013
by the load case scalar. The sum will be the total adjusted shear.
Fx = (( V - Ft ) * wx * hx / ( sum of ( wi * hi ))) * EqFact

Fx = [(6146.) * 1951. * 300.000 / 76765.]*1.0000 = 47.
Fx = [(6146.) * 3217. * 2050.000 / 76765.]*1.0000 = 528.
Fx = [(6146.) * 2968. * 5825.000 / 76765.]*1.0000 = 1384.
Fx = [(6146.) * 45. * 8162.500 / 76765.]*1.0000 = 29.
Fx = [(6146.) * 45. * 8137.500 / 76765.]*1.0000 = 30.
Fx = [(6146.) * 161. * 8450.000 / 76765.]*1.0000 = 109.
Fx = [(6146.) * 45. * 8762.500 / 76765.]*1.0000 = 32.
Fx = [(6146.) * 45. * 8762.500 / 76765.]*1.0000 = 32.
Fx = [(6146.) * 1756. * 9749.999 / 76765.]*1.0000 = 1371.
Fx = [(6146.) * 554. * 10999.999 / 76765.]*1.0000 = 488.
Fx = [(6146.) * 2325. * 11267.499 / 76765.]*1.0000 = 2097.
Earthquake Load Calculation
| Earthquake | Earthquake |
From| To |
|
Height |
mm.
Element |
Weight | Ope
Kgf
Load |
Kgf
Element |
Emp Load |
Kgf
-------------------------------------------------------------10|
20|
300.000 |
1950.77 |
46.8567 |
46.8567 |
20|
30|
2050.00 |
3216.74 |
527.976 |
527.976 |
30|
40|
5825.00 |
2967.75 |
1384.10 |
1384.10 |
40|
50|
8162.50 |
44.8927 |
29.3388 |
29.3388 |
50|
60|
8137.50 |
45.3737 |
29.5623 |
29.5623 |
60|
70|
8450.00 |
160.699 |
108.721 |
108.721 |
70|
80|
8762.50 |
45.3737 |
31.8329 |
31.8329 |
80|
90|
8762.50 |
45.3737 |
31.8329 |
31.8329 |
83

Step:
14
5:34p Aug 24,2013
90| 100|
9750.00 |
1756.16 |
1370.92 |
1370.92 |
100| 110|
11000.0 |
553.673 |
487.629 |
487.629 |
110| 120|
11267.5 |
2324.85 |
2097.32 |
2097.32 |
Top Load
11285.00
84

FileName : venturi calculation------------------------------User Force/Moment Shear and Bending
Step:
15
5:34p Aug 24,2013
Bending Moments due to user defined forces and moments.
User Force/Moment Shear and Bending
| Distance to| Cummulative|Cumulative |
From| To |
|
Support|Shr Wind Cas|Shr Eqk Cas|

mm.
Kgf
Kgf
Wind | Earthquake |
Bending |
Kg-m.
Bending |
Kg-m.
--------------------------------------------------------------------------10|
20|
300.000 |
12800.0 |
12800.0 |
151403. |
151403. |
20|
30|
2050.00 |
12800.0 |
12800.0 |
143723. |
143723. |
30|
40|
5825.00 |
12800.0 |
12800.0 |
106602. |
106602. |
40|
50|
8162.50 |
12800.0 |
12800.0 |
47400.7 |
47400.7 |
50|
60|
8137.50 |
12800.0 |
12800.0 |
47400.7 |
47400.7 |
60|
70|
8450.00 |
12800.0 |
12800.0 |
47080.7 |
47080.7 |
70|
80|
8762.50 |
12800.0 |
12800.0 |
39720.5 |
39720.5 |
80|
90|
8762.50 |
12800.0 |
12800.0 |
39400.5 |
39400.5 |
90| 100|
9750.00 |
12800.0 |
12800.0 |
39400.5 |
39400.5 |
100| 110|
11000.0 |
12800.0 |
12800.0 |
13800.0 |
13800.0 |
110| 120|
11267.5 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
85

FileName : venturi calculation------------------------------Wind/Earthquake Shear, Bending :
Step:
16
5:34p Aug 24,2013
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| Distance to| Cummulative|Earthquake |
From| To |
|
Support|
mm.
Wind Shear|
Kgf
Shear |
Kgf
Wind | Earthquake |
Bending |
Kg-m.
Bending |
Kg-m.
--------------------------------------------------------------------------10|
20|
300.000 |
1776.04 |
6146.09 |
9826.26 |
53476.9 |
20|
30|
2050.00 |
1661.32 |
6099.23 |
8795.04 |
49803.2 |
30|
40|
5825.00 |
1109.35 |
5571.26 |
4777.48 |
32880.7 |
40|
50|
8162.50 |
525.576 |
4187.16 |
989.335 |
10296.6 |
50|
60|
8137.50 |
524.154 |
4157.82 |
989.317 |
10296.2 |
60|
70|
8450.00 |
522.731 |
4128.26 |
976.231 |
10192.6 |
70|
80|
8762.50 |
486.961 |
4019.54 |
685.492 |
7848.74 |
80|
90|
8762.50 |
485.518 |
3987.70 |
673.335 |
7748.64 |
90| 100|
9750.00 |
484.075 |
3955.87 |
673.317 |
7748.25 |
100| 110|
11000.0 |
149.259 |
2584.95 |
39.9711 |
1207.30 |
110| 120|
11267.5 |
9.92767 |
2097.32 |
0.17374 |
36.7041 |
86

FileName : venturi calculation------------------------------Wind Deflection :
Step:
17
5:34p Aug 24,2013
Wind Deflection Calculations:
The following table is for the Applied Forces Case.
Wind Deflection
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection |

|
Kgf
mm.
mm.
Rotation
|
|
-------------------------------------------------------------10|
20|
12800.0 |
0.0023827 | 0.0094497 |
20|
30|
12800.0 |
0.13171 |
0.39408 | 0.00022448 |
30|
40|
12800.0 |
1.05560 |
1.93919 | 0.00041552 |
40|
50|
12800.0 |
1.93405 |
1.92900 | 0.00039962 |
50|
60|
12800.0 |
1.93405 |
1.93919 | 0.00041552 |
60|
70|
12800.0 |
2.11789 |
2.39867 |
0.0010961 |
70|
80|
12800.0 |
2.38501 |
2.37143 |
0.0010829 |
80|
90|
12800.0 |
2.38501 |
2.39867 |
0.0010962 |
90| 100|
12800.0 |
3.95228 |
6.19854 |
0.0024815 |
100| 110|
12800.0 |
6.81893 |
7.43934 |
0.0024816 |
110| 120|
0.00000 |
7.48277 |
7.52620 |
0.0024816 |
Allowable deflection at the Tower Top (For)(

Allowable deflection : 56.425
6.000"/100ft. Criteria)
Actual Deflection : 7.526 mm.
The following table is for the Operating Case.
Wind Deflection
0.00003 |
87

Step:
17
5:34p Aug 24,2013
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection |

|
Kgf
mm.
mm.
Rotation
|
|
-------------------------------------------------------------10|
20|
1776.04 | 0.00015317 |0.00060166 |
0.00000 |
20|
30|
1661.32 |
0.0079489 |
0.022707 |
0.00001 |
30|
40|
1109.35 |
0.056906 |
0.098611 |
0.00002 |
40|
50|
525.576 |
0.098377 |
0.098145 |
0.00002 |
50|
60|
524.154 |
0.098377 |
0.098611 |
0.00002 |
60|
70|
522.731 |
0.10536 |
0.11406 |
0.00003 |
70|
80|
486.961 |
0.11367 |
0.11327 |
0.00003 |
80|
90|
485.518 |
0.11367 |
0.11406 |
0.00003 |
90| 100|
484.075 |
0.15280 |
0.19901 |
0.00005 |
100| 110|
149.259 |
0.21090 |
0.22279 |
0.00005 |
110| 120|
9.92767 |
0.22362 |
0.22445 |
0.00005 |
Critical Wind Velocity for Tower Vibration
1st Crit. |
2nd Crit. |
From| To | Wind Speed | Wind Speed |

|
Km/hr
Km/hr
------------------------------------10|
20|
537.937 |
3362.10 |
20|
30|
535.492 |
3346.82 |
30|
40|
341.916 |
2136.97 |
40|
50|
142.635 |
891.467 |
50|
60|
142.635 |
891.467 |
60|
70|
148.340 |
927.126 |
70|
80|
142.635 |
891.467 |
80|
90|
142.635 |
891.467 |
88

Step:
17
5:34p Aug 24,2013
90| 100|
403.045 |
2519.03 |
100| 110|
657.750 |
4110.94 |
110| 120|
666.308 |
4164.42 |
Allowable deflection at the Tower Top (Ope)(

Allowable deflection : 56.425
6.000"/100ft. Criteria)
Actual Deflection : 0.224 mm.
89

FileName : venturi calculation------------------------------Longitudinal Stress Constants :
Step:
18
5:34p Aug 24,2013
Longitudinal Stress Constants
| Metal Area | Metal Area |New & Cold |
From| To | New & Cold |

|
cm
Corroded
Corroded |Sect. Mod. | Sect. Mod. |

cm
mm.
mm.
-------------------------------------------------------------10|
20|
1646.20 |
1564.48 | 107.0E+06 |
101.8E+06 |
20|
30|
1149.70 |
1067.98 | 74.73E+06 |
69.48E+06 |
30|
40|
1173.57 |
1090.17 | 76.29E+06 |
70.92E+06 |
40|
50|
1173.57 |
1091.86 | 76.29E+06 |
71.03E+06 |
50|
60|
1173.57 |
1091.86 | 76.29E+06 |
71.03E+06 |
60|
70|
314.033 |
292.011 | 5.500E+06 |
5.128E+06 |
70|
80|
314.033 |
292.011 | 5.500E+06 |
5.128E+06 |
80|
90|
314.033 |
292.011 | 5.500E+06 |
5.128E+06 |
90| 100|
371.625 |
345.648 | 6.510E+06 |
6.075E+06 |
100| 110|
1413.59 |
1313.03 | 113.1E+06 |
105.1E+06 |
110| 120|
3557.07 |
3456.50 | 284.6E+06 |
276.8E+06 |
90

FileName : venturi calculation------------------------------Longitudinal Allowable Stresses :
Step:
19
5:34p Aug 24,2013
Longitudinal Allowable Stresses
All. Str. |
All. Str. | All. Str. |
All. Str. |
From| To | Long. Ten. | Hydr. Ten. |Long. Com. | Hyr. Comp. |

|
N./mm
N./mm
N./mm
N./mm
-------------------------------------------------------------10|
20|
89.6350 |
116.526 |
-137.900 |
-237.157 |
20|
30|
89.6350 |
116.526 |
-129.323 |
-210.403 |
30|
40|
89.6350 |
116.526 |
-130.253 |
-211.914 |
40|
50|
74.3970 |
96.7161 |
-114.457 |
-204.582 |
50|
60|
89.6350 |
116.526 |
-130.324 |
-211.914 |
60|
70|
89.6350 |
116.526 |
-130.324 |
-211.914 |
70|
80|
89.6350 |
116.526 |
-130.324 |
-211.914 |
80|
90|
89.6350 |
116.526 |
-130.324 |
-211.914 |
90| 100|
89.6350 |
116.526 |
-130.324 |
-211.914 |
100| 110|
89.6350 |
116.526 |
-120.274 |
-195.658 |
110| 120|
89.6350 |
116.526 |
-137.900 |
-258.424 |
91

FileName : venturi calculation------------------------------Longitudinal Stresses Due to . . .
Step:
20
5:34p Aug 24,2013
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Since there was no hydrotest requested,
stresses pertaining to that case type have not been calculated.
Longitudinal Stresses Due to . . .
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |

|
N./mm
N./mm
N./mm
------------------------------------------------10|
20|
0.00000 |
0.00000 |
0.00000 |
20|
30|
0.49841 |
-2.53964 |
0.00000 |
30|
40|
0.49838 |
-2.54046 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
0.00000 |
50|
60|
0.00000 |
0.00000 |
0.00000 |
60|
70|
0.13301 |
-0.71277 |
0.00000 |
70|
80|
0.00000 |
0.00000 |
0.00000 |
80|
90|
0.00000 |
0.00000 |
0.00000 |
90| 100|
0.13272 |
-0.71992 |
0.00000 |
100| 110|
0.61380 |
-3.11658 |
0.00000 |
110| 120|
0.23345 |
-1.21491 |
0.00000 |
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
|
Empty
N./mm
| Operating
|Hydrotest
N./mm
N./mm
Emp. Mom. |
N./mm
Opr. Mom. |
N./mm
---------------------------------------------------------------------------
92

Step:
20
5:34p Aug 24,2013
10|
20|
-0.82189 |
-0.82189 |
0.00000 |
0.12135 |
0.12135 |
20|
30|
-1.02486 |
-1.02486 |
0.00000 |
0.17778 |
0.17778 |
30|
40|
-0.71463 |
-0.71463 |
0.00000 |
0.00000 |
0.00000 |
40|
50|
-0.44697 |
-0.44697 |
0.00000 |
0.00000 |
0.00000 |
50|
60|
-0.44294 |
-0.44294 |
0.00000 |
0.00000 |
0.00000 |
60|
70|
-1.64095 |
-1.64095 |
0.00000 |
0.00000 |
0.00000 |
70|
80|
-1.58698 |
-1.58698 |
0.00000 |
0.00000 |
0.00000 |
80|
90|
-1.57174 |
-1.57174 |
0.00000 |
0.00000 |
0.00000 |
90| 100|
-1.31496 |
-1.31496 |
0.00000 |
0.00000 |
0.00000 |
100| 110|
-0.21499 |
-0.21499 |
0.00000 |
0.00000 |
0.00000 |
110| 120|
-0.065961 |
-0.065961 |
0.00000 |
0.00000 |
0.00000 |
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To |
|
Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind

N./mm
N./mm
N./mm
N./mm
|
|
Hyd. Equ. |
N./mm
--------------------------------------------------------------------------10|
20|
0.00000 |
0.94677 |
5.15255 |
0.00000 |
0.00000 |
20|
30|
0.00000 |
1.24144 |
7.02983 |
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.66062 |
4.54663 |
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.13659 |
1.42160 |
0.00000 |
0.00000 |
50|
60|
0.00000 |
0.13659 |
1.42155 |
0.00000 |
0.00000 |
60|
70|
0.00000 |
1.86685 |
19.4914 |
0.00000 |
0.00000 |
70|
80|
0.00000 |
1.31087 |
15.0092 |
0.00000 |
0.00000 |
80|
90|
0.00000 |
1.28762 |
14.8178 |
0.00000 |
0.00000 |
90| 100|
0.00000 |
1.08695 |
12.5082 |
0.00000 |
0.00000 |
100| 110|
0.00000 |
0.0037292 |
0.11264 |
0.00000 |
0.00000 |
110| 120|
0.00000 |
0.00001 | 0.0013006 |
0.00000 |
0.00000 |
93

Step:
20
5:34p Aug 24,2013
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|

|
N./mm
N./mm
N./mm
Empty |
N./mm
-------------------------------------------------------------10|
20|
0.00000 |
0.00000 |
0.00000 |
5.15255 |
20|
30|
0.00000 |
0.00000 |
0.00000 |
7.02983 |
30|
40|
0.00000 |
0.00000 |
0.00000 |
4.54663 |
40|
50|
0.00000 |
0.00000 |
0.00000 |
1.42160 |
50|
60|
0.00000 |
0.00000 |
0.00000 |
1.42155 |
60|
70|
0.00000 |
0.00000 |
0.00000 |
19.4914 |
70|
80|
0.00000 |
0.00000 |
0.00000 |
15.0092 |
80|
90|
0.00000 |
0.00000 |
0.00000 |
14.8178 |
90| 100|
0.00000 |
0.00000 |
0.00000 |
12.5082 |
100| 110|
0.00000 |
0.00000 |
0.00000 |
0.11264 |
110| 120|
0.00000 |
0.00000 |
0.00000 |
0.0013006 |
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |

|
N./mm
N./mm
------------------------------------10|
20|
0.32596 |
0.32596 |
20|
30|
0.47749 |
0.47749 |
30|
40|
0.46778 |
0.46778 |
40|
50|
0.46705 |
0.46705 |
50|
60|
0.46705 |
0.46705 |
60|
70|
1.74636 |
1.74636 |
70|
80|
1.74636 |
1.74636 |
80|
90|
1.74636 |
1.74636 |
94

Step:
20
5:34p Aug 24,2013
90| 100|
1.47536 |
1.47536 |
100| 110|
0.38838 |
0.38838 |
110| 120|
0.00000 |
0.00000 |
Long. Stresses due to User Forces and Moments
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
|
N./mm
| Corroded
No Corr. |
No Corr. |
N./mm
N./mm
N./mm
-------------------------------------------------------------10|
20|
14.5878 |
14.5878 |
13.8742 |
13.8742 |
20|
30|
20.2867 |
20.2867 |
18.8592 |
18.8592 |
30|
40|
14.7406 |
14.7406 |
13.7036 |
13.7036 |
40|
50|
6.54439 |
6.54439 |
6.09334 |
6.09334 |
50|
60|
6.54439 |
6.54439 |
6.09334 |
6.09334 |
60|
70|
90.0325 |
90.0325 |
83.9488 |
83.9488 |
70|
80|
75.9577 |
75.9577 |
70.8250 |
70.8250 |
80|
90|
75.3458 |
75.3458 |
70.2544 |
70.2544 |
90| 100|
63.6052 |
63.6052 |
59.3496 |
59.3496 |
100| 110|
1.28751 |
1.28751 |
1.19665 |
1.19665 |
110| 120|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
95

FileName : venturi calculation------------------------------Stress due to Combined Loads :
Step:
21
5:34p Aug 24,2013
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal
Pressure
EP = Longitudinal Stress due to External
Pressure
HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
96

Step:
21
5:34p Aug 24,2013
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
15.16
89.63
-16.15
137.90
0.1691
0.1171
20
21.16
89.63
-22.25
129.32
0.2361
0.1721
30
15.15
89.63
-15.65
130.25
0.1691
0.1201
60
92.00
89.63
-91.79
130.32
1.0264
0.7044 *
90
64.85
89.63
-64.53
130.32
0.7235
0.4952
100
1.46
89.63
-1.12
120.27
0.0163
0.0093
89.63
-0.07
137.90
110
0.0005
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
15.16
89.63
-16.15
137.90
0.1691
0.1171
20
21.16
89.63
-22.25
129.32
0.2361
0.1721
30
15.15
89.63
-15.65
130.25
0.1691
0.1201
60
90
92.00
64.85
89.63
89.63
-91.79
-64.53
130.32
130.32
1.0264
0.7235
0.7044 *
0.4952
97

Step:
21
5:34p Aug 24,2013
100
1.46
110
89.63
-1.12
120.27
89.63
-0.07
137.90
Comp.
All. Comp.
0.0163
0.0093
0.0005
Analysis of Load Case 5 : NP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
116.53
0.00
237.16
0.0000
0.0000
20
0.00
116.53
0.00
210.40
0.0000
0.0000
30
0.00
116.53
0.00
211.91
0.0000
0.0000
60
0.00
116.53
0.00
211.91
0.0000
0.0000
90
0.00
116.53
0.00
211.91
0.0000
0.0000
100
0.00
116.53
0.00
195.66
0.0000
0.0000
110
0.00
116.53
0.00
258.42
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 6 : NP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.00
116.53
0.00
237.16
0.0000
0.0000
20
0.00
116.53
0.00
210.40
0.0000
0.0000
30
0.00
116.53
0.00
211.91
0.0000
0.0000
60
0.00
116.53
0.00
211.91
0.0000
0.0000
90
0.00
116.53
0.00
211.91
0.0000
0.0000
100
0.00
116.53
0.00
195.66
0.0000
0.0000
110
0.00
116.53
0.00
258.42
0.0000
0.0000
All. Comp.
Tens.
Comp.
Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Ratio
10
15.16
89.63
-16.15
137.90
0.1691
0.1171
20
21.66
89.63
-21.75
129.32
0.2416
0.1682
30
15.65
89.63
-15.15
130.25
0.1746
0.1163
98

Step:
21
5:34p Aug 24,2013
60
92.14
89.63
-91.66
130.32
1.0279
0.7033 *
90
64.99
89.63
-64.40
130.32
0.7250
0.4941
100
2.08
89.63
-0.50
120.27
0.0232
0.0042
110
0.17
89.63
137.90
0.0019
All. Comp.
Tens.
Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Comp.
Ratio
Ratio
10
15.16
89.63
-16.15
137.90
0.1691
0.1171
20
18.62
89.63
-24.79
129.32
0.2077
0.1917
30
12.61
89.63
-18.19
130.25
0.1407
0.1396
60
90
91.29
64.13
89.63
-92.51
130.32
1.0185
0.7155
0.7098 *
89.63
-65.25
130.32
0.5007
100
89.63
-4.23
120.27
0.0352
110
89.63
-1.28
137.90
0.0093
Comp.
All. Comp.
Analysis of Load Case 11 : HP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
116.53
0.00
237.16
0.0000
0.0000
20
0.00
116.53
0.00
210.40
0.0000
0.0000
30
0.00
116.53
0.00
211.91
0.0000
0.0000
60
0.00
116.53
0.00
211.91
0.0000
0.0000
90
0.00
116.53
0.00
211.91
0.0000
0.0000
100
0.00
116.53
0.00
195.66
0.0000
0.0000
110
0.00
116.53
0.00
258.42
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 12 : HP+HW+HE

From
Node
10
Tensile
All. Tens.
Stress
Stress
0.00
116.53
Stress
0.00
Stress
237.16
Ratio
Ratio
0.0000
0.0000
99

Step:
21
5:34p Aug 24,2013
20
0.00
116.53
0.00
210.40
0.0000
0.0000
30
0.00
116.53
0.00
211.91
0.0000
0.0000
60
0.00
116.53
0.00
211.91
0.0000
0.0000
90
0.00
116.53
0.00
211.91
0.0000
0.0000
100
0.00
116.53
0.00
195.66
0.0000
0.0000
110
0.00
116.53
0.00
258.42
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 13 : IP+WE+EW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
89.63
-0.94
137.90
0.0068
20
89.63
-0.70
129.32
0.0054
30
89.63
-0.22
130.25
0.0017
60
89.63
-1.51
130.32
0.0116
90
89.63
-1.18
130.32
0.0091
100
0.40
89.63
120.27
0.0044
110
0.17
89.63
137.90
0.0019
All. Comp.
Tens.
Analysis of Load Case 14 : IP+WF+CW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
89.63
-0.78
137.90
0.0057
20
89.63
-0.45
129.32
0.0035
30
89.63
-0.17
130.25
0.0013
60
89.63
-1.39
130.32
0.0107
90
89.63
-1.09
130.32
0.0084
100
0.41
89.63
120.27
0.0046
110
0.17
89.63
137.90
0.0019
All. Comp.
Tens.
Analysis of Load Case 15 : IP+VO+OW

From
Tensile
All. Tens.
Comp.
Comp.
100

Step:
21
5:34p Aug 24,2013
Node
Stress
Stress
Stress
Stress
Ratio
Ratio
10
89.63
-0.94
137.90
0.0068
20
89.63
-0.70
129.32
0.0054
30
89.63
-0.22
130.25
0.0017
60
89.63
-1.51
130.32
0.0116
90
89.63
-1.18
130.32
0.0091
100
0.40
89.63
120.27
0.0044
110
0.17
89.63
137.90
0.0019
All. Comp.
Tens.
Analysis of Load Case 16 : IP+VE+EW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
89.63
-0.94
137.90
0.0068
20
89.63
-0.70
129.32
0.0054
30
89.63
-0.22
130.25
0.0017
60
89.63
-1.51
130.32
0.0116
90
89.63
-1.18
130.32
0.0091
100
0.40
89.63
120.27
0.0044
110
0.17
89.63
137.90
0.0019
All. Comp.
Tens.
Analysis of Load Case 17 : NP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
89.63
-0.94
137.90
0.0068
20
89.63
-1.20
129.32
0.0093
30
89.63
-0.71
130.25
0.0055
60
89.63
-1.64
130.32
0.0126
90
89.63
-1.31
130.32
0.0101
100
89.63
-0.21
120.27
0.0018
110
89.63
-0.07
137.90
0.0005
101

Step:
21
5:34p Aug 24,2013
Absolute Maximum of the all of the Stress Ratio's
1.0279 *
** Warning: One or more elements were Overstressed due to combined loads !
Governing Element: throt area

Governing Load Case 7 : IP+OW+WI+FW+BW
102

FileName : venturi calculation------------------------------ASME STS Stack Calculations :
Step:
22
5:34p Aug 24,2013
Calculations for Circular Steel Stacks per ASME STS-1-2006
Check Validity per equation (4.6) of the Skirt Element [t/D]:

t/D <= 10 * Fy/E, requirement
19.000 /2640.00 <= 10 * 242.926 / .19933E+09
0.0072 must be <= 0.0122 OK
Check Stack Circumferential Stress v/s Allowable per 4.4.3

Check Stack Combined Long. & Circum. Stress vs All. (Unity Check) per 4.4.4
Element
qz(i)
fc
From Node
Kgs/m
Scc
N./mm
t/D
Unity
N./mm
Pass/Fail
Check
----------------------------------------------------------------10
90.21
0.06
106.30
Pass
0.117
Passed
20
90.21
0.09
77.36
Pass
0.192
Passed
60
102.00
0.03
148.93
Fail
0.710
Passed
100
107.52
0.13
79.78
Pass
0.035
Passed
Sample Calculation for the 1st Ring in the Model : SR 1 Fr 20
Effective Length of Shell

Area (cm
208.00
)
Distance (mm.)
Area*Dist
Shell:
27.040
6.5000
175.760
Ring :
8.600
56.0000
481.600
Total:
35.640
657.360
Centroid of Ring plus Shell

Inertia
mm.
=
Distance
18.444
A*Dist
Shell:
3.808
11.9444
3857.786
Ring :
53.005
-37.5556
12129.605
Total:
56.813
15987.392
mm.
103

Step:
22
5:34p Aug 24,2013
Available Moment of Inertia, Ring plus Shell
216.686
cm**4
Required Moment of Inertia per eqn 4.14:

= q * ls * D3 * FS / ( 3456 * E )
= 18.48 * 47.24 * 1107579 * 1.50 / ( 3456 * 28910834 )
= 0.015 in.4 (0.604 cm**4
Compute the Allowable Circumferential Compressive Stress [Sccs]:

= [ E * I / D2] * ( 1/(As+p) ) * (1/FS)
= [ 199340 * 216.69 / 2628.00022] * (1/35.64001 ) * (1/1.50 )
= 11.6990 N./mm
Where the Area of the Stiffener + Plate is [As+p]:

= 16 * ( T - Ca )2 + ( Ring Width * Ring Thickness )
= 16 * ( 14.000 - 1.000 )2 + ( 86.000 * 10.000 )
= 35.64001 cm
Required Area of the Stiffener and Plate per eq. 4.15(a):

= q * ls * D / ( 288 * Sccs )
= 18.48 * 47.24 * 103.46 / ( 288 * 1696 )
= 0.184815 in.2 (1.1924 cm
Required Section Modulus of the Stiffener and Plate per eq. 4.15(b):
= q * D2 * ls * FS / ( 1830 * Fy )
= 18.48 * 10704.92 * 47.24 * 1.50 / ( 1830 * 35232.20 )
= 0.217 in.3 (3562.351 mm.
Summary of Inertia, Area and Section Modulus Checks for the Rings:
Check of Shell/Stiff. required Inertia, Area and Section Modulus 4.14 - 4.16
104

Step:
22
5:34p Aug 24,2013
Ring Name
ls
mm.
Is+p
Kgs/mcm**4
Reqd
As+p
Reqd
Ss+p
cm**4
cm
cm
mm.
Reqd
P/F
mm.
-----------------------------------------------------------------------------SR 1 Fr 2
1200
90
216
35
26899
3562 Pass
SR 2 Fr 2
949
90
216
35
26899
2829 Pass
Ring:[1 o
2097
102
84
33
15513
544 Pass
Check of Min. Plate Thickness (mm.) per 4.2, and Stiffener Spacing (mm.)
Element
Corroded Thk
Min. Thk
Description
P/
Max Stiff
-- Ovalling 5.5,6,7 --
Spacing
fo
mm.
mm.
vco
Hz
Km/hr
Ss
mm.
----------------------------------------------------------------------------skirt
19.0000
4.7625
5280.00
6.78
161.10
16582.629
skirt2
13.0000
4.7625
5256.00
4.68
110.73
7763.060
lower cone
13.0000
4.7625
5256.00
4.68
110.73
0.000
cone flg.
24.0000
3.1750
3750.00
106.12
716.28
0.000
throt flg.down
24.0000
3.1750
3750.00
106.12
716.28
0.000
throt area
13.0000
3.1750
3640.00
61.01
399.71
7763.059
throt flg up
24.0000
3.1750
3750.00
106.12
716.28
0.000
flg upper cone
24.0000
3.1750
3750.00
106.12
716.28
0.000
upper cone
13.0000
3.1750
3640.00
61.01
399.71
0.000
shell
13.0000
4.7625
6456.00
3.10
90.15
7763.059
flat
34.0000
4.7625
6540.00
7.91
232.74
0.000
Where:
fo = Ovalling Natural Frequency in cycles per second
vco = Critical Wind Velocity for Ovalling Km/hr
Ss = Minimum Ring Section Modulus for Ovalling mm.
Note, per 4.4.7 and 5.2.2(b):
105

Step:
22
5:34p Aug 24,2013
If stiffeners are present, check the actual spacing againt the table
values shown above.
Compute the Critical mean hourly Wind Speed in Imperial Units [Vzcr]:
= b(Zcr/33)alpha * 22/15 * VR * sqrt(I) * 0.6818 (eqn 5.3, w/mph conv)
= 0.65 ( 30.854 /33)0.154 * 22/15 * 62.1 * 1.000 * 0.6818
= 39.973 mile/hr ; 64.329 Km/hr
Compute the Critical Wind Speed for Vortex Shedding [Vc]:

= n1(D/S) * 0.6818
(eqn 5.4, w/mph conv)
= 9.459 ( 6.100 / 0.2 ) * 0.6818

= 196.693 mile/hr ; 316.537 Km/hr
Per 5.2.2(a)(3) since Vc > 1.2 * Vzcr vortex shedding can be ignored.
106

FileName : venturi calculation------------------------------Center of Gravity Calculation :
Step:
23
5:34p Aug 24,2013
Shop/Field Installation Options :
Lining is installed in the
Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Lining
7325.2 mm.
Center of Gravity of Stiffening Rings
2705.6 mm.
Center of Gravity of Nozzles
3897.5 mm.
Center of Gravity of Bare Shell New and Cold
5866.07 mm.
Center of Gravity of Bare Shell Corroded
5864.47 mm.
Vessel CG in the Operating Condition
5783.13 mm.
Vessel CG in the Fabricated (Shop/Empty) Condition
5788.59 mm.
107

FileName : venturi calculation------------------------------Basering Calculations :
Step:
24
5:34p Aug 24,2013
Skirt Data :
Skirt Outside Diameter at Base
Skirt Thickness
Skirt Internal Corrosion Allowance
SOD
2640.0002
mm.
STHK
20.0000
mm.
SCA
1.0000
mm.
0.0000
mm.
Skirt External Corrosion Allowance

Skirt Material
Basering Input:
SA-516 70
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
Design Temperature of the Basering
37.78
Basering Matl
Basering Operating All. Stress
mm.
C
SA-516 70
BASOPE
Basering Yield Stress

Inside
25.0000
137.90
N./mm
262.01
N./mm
Diameter of Basering
DI
2200.0000
mm.
Outside Diameter of Basering
DOU
3020.0000
mm.
Nominal Diameter of Bolts
BND
38.0000
mm.
Bolt Corrosion Allowance
BCA
0.0000
mm.
Bolt Material
SA-193 B7
Bolt Operating Allowable Stress
SA
172.38
Number of Bolts
RN
DC
2820.0000
mm.
TGA
20.0000
mm.
Width of Gussets at Top Plate
TWDT
200.0000
mm.
Width of Gussets at Base Plate
BWDT
180.0000
mm.
201747008.0
Gusset Plate Yield Stress
SY
206.9
Height of Gussets
HG
500.0000
Thickness of Gusset Plates
Gusset Plate Elastic Modulus
N./mm
KPa.
N./mm
mm.
108

Step:
24
5:34p Aug 24,2013
Distance between Gussets
RG
1361.0000
mm.
Dist. from Bolt Center to Gusset (Rg/2)
CG
680.5000
mm.
Number of Gussets per bolt
NG
TTA
25.0000
mm.
TOPWTH
200.0000
mm.
BHOLE
38.0000
mm.
CA
1.0000
mm.
Dead Weight of Vessel
DW
13111.7
Kgf
ROW
7911.7
Kgf
Earthquake Moment on Basering
EQMOM
53476.9
Kg-m.
Wind Moment on Basering
WIMOM
9826.3
Kg-m.
User Moment at the Base
[EarthQuake Case]
151402.7
Kg-m. (UEQMOM)
User Moment at the Base
[WindLoad Case]
151402.7
Kg-m. (UWIMOM)
ppl
100.0
Thickness of Top Plate or Ring

Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
Operating Weight of Vessel
Percent Bolt Preload
Use AISC A5.2 Increase in Fc and Bolt Stress
No
Use Allowable Weld Stress per AISC J2.5
No
Factor for Increase of Allowables
Fact
Scaled Max Moment on Basering
1.0000
162488.5
Results for Basering Analysis : Analyze Option
Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt], Earthquake + Operating Condition:
Kg-m.
109

Step:
24
5:34p Aug 24,2013
W = ROW - Yforce (from gy Accleration or user force), M = EQMOM + UEQMOM
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 162488 / 2820.000 ) - 7911 ) / 6
= 37093.9844 Kgf
Required Area for Each Bolt, Based on Max Load

Area Available in a Single Bolt (Corr)
21.1037
[Failed]
Area Available in all the Bolts (Corr)

Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
172.4
[Fact]
Concrete Contact Area of Base Ring
CCA
Concrete Contact Section Modulus of Base Ring
8.3484
cm
cm
50.0902
cm
435.7
N./mm
172.38
N./mm
33618.18
cm
0.1943E+10
mm.
Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (50.0902 *172 +7911 )/33618.18 ) + 162488 /.19426E+10
= 1.10 N./mm
Allowable Stress on Concrete
8.27
N./mm
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2,
Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (3020.000 -2640.000 )/2, Rw2 = (2600.000 -2200.000 + 2*1.000 )/2

Rw1 = 190.000 , Rw2 = 201.000 mm.
Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 206.850 N./mm
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(189.9998 ,201.0001 ) * ( 3 * 1.100 / 206.850 ) + 1.0000
110

Step:
24
5:34p Aug 24,2013
= 26.3902 mm.
Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 1.100 * ( Max[190.000 , 201.000 ]/(25.000 - 1.000 ) )
= 231.507 , must be less than 206.850 N./mm
Required Thickness of Top Chair Cap Plate per AISI:

P
= (Sa*Abss)
Bolt Allowable Stress * Area
= (Topwth-Bnd)/2
Distance to Edge of Hole
Sb
b
Allowable Bending Stress

= Cg
db = Bnd
Gusset Plate Dimension

Bolt Diameter
Top Chair Cap Plate Required Thickness [Tc]

Allowable Bending Stress 1.5 Basope = 206.850 N./mm
= ( P /( Sb * e ) * ( 0.375 * b - 0.22 * db )) + CA
= (14673/(206*91.000)*(0.375*1361.00-0.22*38.100))+1.000
= 62.9495 mm.
Stress in the Top Plate at given Thickness [Stpl]

= P * ( 0.375 * b - 0.22 * db ) / e / ( Tta - Ca )
= 14673 * (0.375*1361.000 - 0.22*38.100 )/91.000 / (25.000 -1.000 )
= 1378.190 N./mm , must be less than 206.850 N./mm
Stress in the Top Ring due to Ring Thrust:
Skirt Distance to Bolt Circle [a]

= ( Dc - Ds )/2
= ( 2820.000 - 2640.000 )/2
111

Step:
24
5:34p Aug 24,2013
= 90.000 mm.
Average Diameter of the Skirt [Dms]

= Ds - ( Ts - Sca )
= 2640.000 - ( 20.000 - 1.000 )
= 2621.000 mm.
Compute the Effective Width of the Skirt [Ls]

= 2 * Min(16(Ts-Sca), .78( Dms/2*(Ts-Sca)), Hg/2 )
= 2 * Min(16(20.000 -1.000 ), .78(2621.00 /2*(20.000 -1.000 )), 500.00
= 246.161 mm.
Compute the Area in the Ring/Shell Junction [Aring]

= ( Ls + Tta ) * (Ts-Sca) + Tta * Topwth
= ( 246.161 + 25.000 ) * (19.000 ) + 25.000 * 200.000
= 101.521 cm
Compute the Centroidal Distance [Barx]

= ( Area Shell * Dist Shell + Area Ring * Dist Ring ) / Aring
= ( 46.7707 * 9.5000 + 50.0000 * 119.0000 ) / 101.5207
= 62.985 mm.
Inertia of the Ring/Shell Junction [Iring]

Area (cm
Distance (mm.)
Area*Dist
Shell:
46.771
9.5000
444.321
Ring :
50.000
119.0000
5950.000
Total:
101.521
6394.321
Centroid of Ring plus Shell
Inertia
Shell:
14.070
Distance
53.4854
62.985
A*Dist
133796.359
mm.
112

Step:
24
5:34p Aug 24,2013
Ring :
1666.665
Total:
1680.735
56.0146
156881.656
290678.000
Available Moment of Inertia, Ring plus Shell
4587.512
cm**4
Minimum Section Modulus [Smin]

= Min( Iring/Barx, Iring/( Stca + Topwth - Barx ))
= Min( 4587.51 /62.985 , 4587.51 /( 19.000 + 200.000 - 62.985 ) )
= 294044.062 mm.
Ring Load [Prl]

= ( W/Bolt ) * a / ( Hg + 0.5 * ( Tba + Tta ) )
= (14673.960 ) * 90.000 / ( 500.000 + 0.5 * ( 25.000 + 25.000 ) )
= 2515.531 Kgf
Ring Thrust [Rthrust], Roark 4th Ed., Table VIII, Case 9

= 0.5 * Prl * cos( theta )/sin( theta )
= 0.5 * 2515.531 * cos( 30.000 )/sin( 30.000 )
= 2178.514 Kgf
Moment on the Junction [Rmom], Roark 4th Ed., Table VIII, Case 9
= 0.5 * Prl * rrad * ( 1/theta(rads) - cos(theta)/sin(theta) )
= 0.5 * 2515.531 * 1363.985 * ( 1/0.524 - cos(30.000 )/sin(30.000 ) )
= 305.050 Kg-m.
Determine the Stress on the Junction, Strong Axis Bending [Rstress]

= Rmom / Smin + Rthrust / Aring
= 305.050 / 455.769 + 2178.514 / 101.521
= 12.278 N./mm must be less than 137.900 N./mm
All. Top Ring Strong Axis Stress 206.9 * 2/3[Fact] = 137.9
N./mm
113

Step:
24
5:34p Aug 24,2013
Check the Gussets in Compression, per AISC E2-1:
1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
Factor Cc Per E2-1
86.6011
138.7565
Allowable Buckling Str. per E2-1
89.06
N./mm
Actual Buckling Str. at Given Thickness
18.93
N./mm
Required Gusset Thickness per AISI

Vertical Plate Thickness is the greater of( 0.5 in (12mm), 0.04( hg )
= max( 12.700 , 0.04 * ( 500.000 ) ) + ca
= 21.000 mm.
For gusset plates the following must also be true:

Gusset Thickness * Gusset Width >= (Bolt Load/1000) / 25
( 20.000 - 1.000 ) * 190.000 > ( 14.674 / 25 ) Passed
3610.000 > 0.587 Passed
Summary of Basering Thickness and Top Plate Stress Calculations:

Required Basering Thickness (simplified)
26.3902
mm.
Actual Basering Thickness as entered by user
25.0000
mm.
** Warning: Basering Thickness is less than required ! **
Required Thickness of Continuous Top Ring (AISI)
62.9495
mm.
Actual Top Ring Thickness as entered by user
25.0000
mm.
Strong Axis Top Ring Bending Stress
12.2781
N./mm
137.9000
N./mm
Strong Axis Top Ring Allowable Stress
** Warning: Top Plate Thickness is less than required ! **
Required Gusset thickness, + CA
21.0000
mm.
114

Step:
24
5:34p Aug 24,2013
Actual Gusset Thickness as entered by user
20.0000
mm.
** Warning: Gusset Plate Thickness is less than required ! **
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 15.656 * ( 20.000 - 1.000 )
= 30.33 Kgf/mm.
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]
= 30 / [( 0.4 * 242 ) * 2 * 0.707]
= 2.165 mm.
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 14674.0 / ( 1401.000 + 2 * ( 500.000 + 25.000 ) )
= 5.987 Kgf/mm.
Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 14674.0 * 90.000 /(1401.000 * (525.000 ) + 0.6667 * (525.000 ) )
= 1.437 Kgf/mm.
Resultant Weld Load [Wr]

= ( Wv + Wh)
= ( 5.99 + 1.44)
115

Step:
24
5:34p Aug 24,2013
= 6.157 Kgf/mm.
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 6.16 / [( 0.4 * 206 ) * 2 * 0.707]
= 0.516 mm.
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )
= 14674.0 / ( 2 * 200.000 )
= 36.685 Kgf/mm.
Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )
= 14674.0 * 90.00 / ( 2 * 525.000 * 200.000 )
= 6.289 Kgf/mm.
Resultant Weld Load [Wr]

= ( Wv + Wh)
= ( 36.68 + 6.29)
= 37.220 Kgf/mm.
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 37.22 / [( 0.4 * 206 ) * 2 * 0.707]
= 3.120 mm.
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
116

Step:
24
5:34p Aug 24,2013
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size
6.3500
mm.
Required Gusset to Skirt Double Fillet Weld Size
6.3500
mm.
Required Top Plate to Skirt Weld Size
6.3500
mm.
Required Gusset to Top Plate Double Fillet Weld Size
3.1199
mm.
117

FileName : venturi calculation------------------------------Conical Section : lower cone
Cone:
3
5:34p Aug 24,2013
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 30 To 40 SA-516 70
lower cone
Elastic Modulus Data from ASME Section II Part D at 80
Elastic Modulus for Cone Material
199328640.00
KPa.
Elastic Modulus for Small Cylinder Material
199328640.00
KPa.
Elastic Modulus for Large Cylinder Material
199328640.00
KPa.
Elastic Modulus for Large End Reinforcement
199328640.00
KPa.
Elastic Modulus for Small End Reinforcement
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
Axial Force on Small End of Cone
-223.61
Kgf
Axial Force on Large End of Cone
2744.14
Kgf
Moment on Small End of Cone
0.00
Kg-m.
Moment on Large End of Cone
111379.30
Kg-m.
Note: Both ends of the Cone are Lines of Support
Maximum Centroid Reinforcement Distance Large End
32.6745
mm.
Maximum Centroid Reinforcement Distance Small End
23.7171
mm.
118

Cone:
3
5:34p Aug 24,2013
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under External Pressure

Large end ratio of pressure to allowable stress
Large end max. half apex angle w/o reinforcement
Large end actual half apex angle
0.00056
1.395
degrees
11.547
degrees
Area of Reinforcement Required in Large End Shell [Arl]:

= (k*Ql*Rl*tan(angle)/(Ss*E1))*(1-0.25*((P*Rl-Ql)/Ql)*(delta/alpha)
= (1.0000*24.4377*1314.0001*0.204/(137*0.65))*
(1-.25*((0.50*1314.000-24.438)/24.438)*(1.395/11.547)
= 7.3349 cm
Area of Reinforcement Available in Large End Shell [Ael]:

= .55*( Dl*ts ) * ( ts + tc/Cos(alpha) )
= .55 * ( 2628.000 * 13.000 ) * ( 13.000 + 13.000 / 0.980 )
= 26.7044
cm
Summary of Reinforcement Area, Large End, External Pressure:

Area of reinforcement required per App. 1-8(1)
7.3349
cm
Area of reinforcement in shell per App. 1-8(2)
26.7044
cm
0.0000
cm
379.85
cm
Area of reinforcement in stiffening ring
Intermediate Results, Large End, External Pressure:

Area Available in Cone, Shell, and Reinforcement
119

Cone:
3
5:34p Aug 24,2013
Force per Unit Length on Shell / Cone Junction
16.42
Kgf/mm.
8.36
N./mm
Actual Buckling Stress associated with this Force

Material Strain associated with this stress
0.000084
Required Moment of Inertia, Large End, External Pressure [I`s]:

= A * Dl * Atl / 10.9
= 0.000084 * 2628.0002 * 2628.0002 * 379.85 / 10.9
= 2018118.38 mm.4
Available Moment of Inertia, Large End, External Pressure:

Area
Centroid
Ar*Ce
Dist
Shl
13.216
0.0000
0.000
-5.2454
1.861
363.614
Con
13.489
-10.3846
-140.074
5.1392
6.828
356.255
Sec
0.000
6.5000
0.000
-11.7454
0.000
0.000
TOT
26.704
8.689
719.868
Centroid of Section
-140.074
-5.2454
Ar*Di
Moment of Inertia
15.89
Summary of Large End Inertia Calculations

Available Moment of Inertia ( Large End ) * LOW *
Required
Moment of Inertia ( Large End )
Shape Name to Satisfy Area and Inertia Reqmts
15.888
cm**4
201.812
cm**4
Bar 9.5 x 88.9
Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
Stress Type
Stress
Allowable
Location
120

Cone:
3
5:34p Aug 24,2013
Tensile
Stress
53.71
413.70
Large Cyl. Long.
Compres. Stress
-52.02
-413.70
Large Cyl. Long.
Membrane Stress
21.17
-206.85
Large End Tang.
Tensile
Stress
54.04
413.70 Cone Longitudinal
Compres. Stress
-52.34
-413.70 Cone Longitudinal
Compres
Stress
21.19
-206.85
Note: Based upon calculations per 1-5(g)(1), the large end of the
cone is not overstressed.
Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.
Warning - Cone Large End Not Adequately Reinforced!
Cone Tangential
121

FileName : venturi calculation------------------------------Conical Section : upper cone
Cone:
4
5:34p Aug 24,2013
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 90 To 100 SA-516 70
upper cone
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
199328640.00
KPa.
Axial Force on Small End of Cone
-565.32
Kgf
Axial Force on Large End of Cone
-2321.48
Kgf
Moment on Small End of Cone
40073.82
Kg-m.
Moment on Large End of Cone
13839.97
Kg-m.
Note: Both ends of the Cone are Lines of Support
Maximum Centroid Reinforcement Distance Large End
36.2129
mm.
Maximum Centroid Reinforcement Distance Small End
23.7171
mm.
122

Cone:
4
5:34p Aug 24,2013
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Note: The Cone Angle appears to be greater than 30 degrees.

ASME Appendix 1-5 is applicable for angles less than or equal to
30 degrees. Please review Appendix 1-5 for more information.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under External Pressure

Large end ratio of pressure to allowable stress
0.00056
Large end max. half apex angle w/o reinforcement
degrees
32.005
degrees
Large end actual half apex angle
1.395
Area of Reinforcement Required in Large End Shell [Arl]:

= (k*Ql*Rl*tan(angle)/(Ss*E1))*(1-0.25*((P*Rl-Ql)/Ql)*(delta/alpha)
= (1.0000*5.5907*1614.0000*0.625/(137*0.65))*
(1-.25*((0.50*1614.000-5.591)/5.591)*(1.395/32.005)
= 6.1385 cm
Area of Reinforcement Available in Large End Shell [Ael]:

= .55*( Dl*ts ) * ( ts + tc/Cos(alpha) )
= .55 * ( 3228.000 * 13.000 ) * ( 13.000 + 13.000 / 0.848 )
= 31.9191
cm
Summary of Reinforcement Area, Large End, External Pressure:

Area of reinforcement required per App. 1-8(1)
6.1385
cm
Area of reinforcement in shell per App. 1-8(2)
31.9191
cm
123

Cone:
4
5:34p Aug 24,2013
Area of reinforcement in stiffening ring
0.0000
cm
185.42
cm
Intermediate Results, Large End, External Pressure:

Area Available in Cone, Shell, and Reinforcement
Force per Unit Length on Shell / Cone Junction
3.77
Kgf/mm.
Actual Buckling Stress associated with this Force
4.83
N./mm
Material Strain associated with this stress
0.000048
Required Moment of Inertia, Large End, External Pressure [I`s]:

= A * Dl * Atl / 10.9
= 0.000048 * 3228.0000 * 3228.0000 * 185.42 / 10.9
= 858264.00 mm.4
Available Moment of Inertia, Large End, External Pressure:

Area
Centroid
Ar*Ce
Dist
Shl
14.647
0.0000
0.000
-19.0524
2.063
5316.722
Con
17.272
-35.2088
-608.136
16.1564
74.755
4508.570
Sec
0.000
6.5000
0.000
-25.5524
0.000
0.000
TOT
31.919
76.818
9825.293
Centroid of Section
-608.136
-19.0524
Moment of Inertia
Ar*Di
175.07
Summary of Large End Inertia Calculations

Available Moment of Inertia ( Large End )
Required
Moment of Inertia ( Large End )
175.071
cm**4
85.826
cm**4
Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
124

Cone:
4
5:34p Aug 24,2013
Stress Type
Tensile
Stress
Allowable
Location
Stress
18.24
413.70
Large Cyl. Long.
Compres. Stress
-14.08
-413.70
Large Cyl. Long.
Membrane Stress
-7.66
206.85
Large End Tang.
Tensile
Stress
18.61
413.70 Cone Longitudinal
Compres. Stress
-13.71
-413.70 Cone Longitudinal
Tensile
Stress
-7.44
206.85
Note: Based upon calculations per 1-5(g)(1), the large end of the
cone is not overstressed.
Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.
Cone Tangential
125

FileName : venturi calculation------------------------------Nozzle Calcs. : p3
Nozl:
3
5:34p Aug 24,2013
INPUT VALUES, Nozzle Description: p3
From :
Pressure for Reinforcement Calculations
20
0.100
Temperature for Internal Pressure
Temp
80
Pext
0.50
Tempex
80
Temperature for External Pressure
Shell Material
[Impact Tested]
bars
C
bars
C
Shell Allowable Stress at Temperature
SA-516 70
S
137.90
N./mm
Sa
137.90
N./mm
Inside Diameter of Cylindrical Shell
2600.00
mm.
Design Length of Section
800.0000
mm.
Shell Finished (Minimum) Thickness
14.0000
mm.
Shell Internal Corrosion Allowance
1.0000
mm.
Shell External Corrosion Allowance
co
0.0000
mm.
1500.0000
mm.
Shell Allowable Stress At Ambient
Distance from Bottom/Left Tangent
User Entered Minimum Design Metal Temperature
-18.00
Type of Element Connected to the Shell : Nozzle
Material
SA-516 70
Material UNS Number
K02700
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Diameter Basis (for tr calc only)
Plate
Sn
137.90
N./mm
Sna
137.90
N./mm
ID
126

Nozl:
3
5:34p Aug 24,2013
Layout Angle
Diameter
Size and Thickness Basis

Actual Thickness
0.00
deg
100.0000
in.
Actual
tn
13.0000
mm.
can
0.5000
mm.
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
600.0000
mm.
Weld leg size between Nozzle and Pad/Shell
Wo
13.0000
mm.
Groove weld depth between Nozzle and Vessel Wgnv
0.0000
mm.
Inside Projection
0.0000
mm.
Wi
0.0000
mm.
Corrosion Allowance
Weld leg size, Inside Element to Shell

ASME Code Weld Type per UW-16
None
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
____________/|
\ |
|____________\|__|
127

Nozl:
3
5:34p Aug 24,2013
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: p3
ASME Code, Section VIII, Division 1, 2007, A-09 UG-37 to UG-45
Actual Inside Diameter Used in Calculation
100.000
in.
0.512
in.
Actual Thickness Used in Calculation
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.10*1301.0001)/(137*1.00-0.6*0.10)
= 0.0944 mm.
The Longitudinal Stress Governs over the Hoop Stress on the shell
course where this nozzle is located. The Maximum stress ratio times
the Shell thickness will be used in the calculation of the Area required.
The Stress Ratio is 0.2416 and the shell thk. is 14.0000 mm.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.10*1270.50)/(137*1.00-0.6*0.10)
= 0.0921 mm.
Required Nozzle thickness under External Pressure per UG-28 : 3.3568 mm.
UG-40, Limits of Reinforcement : [Int. Press]

Parallel to Vessel Wall (Diameter Limit)
Dl
5082.0000
mm.
128

Nozl:
3
5:34p Aug 24,2013
Parallel to Vessel Wall, opening length
2541.0000
mm.
Tlnp
31.2500
mm.
Normal to Vessel Wall (Thickness Limit), no pad
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
Design
External
Mapnc
Area Required
Ar
79.812
48.679
NA
cm
Area in Shell
A1
250.518
232.972
NA
cm
Area in Nozzle Wall
A2
7.755
5.714
NA
cm
Area in Inward Nozzle
A3
0.000
0.000
NA
cm
A41+A42+A43
1.690
1.690
NA
cm
A5
0.000
0.000
NA
cm
Atot
259.963
240.377
NA
cm
Area in Welds
Area in Element
TOTAL AREA AVAILABLE
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00
Degs.
129

Nozl:
3
5:34p Aug 24,2013
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (2541.0000*3.1410*1.0+2*12.5000*3.1410*1.0*(1-1.00))
= 79.812 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 2541.000 ( 1.00 * 13.0000 - 1.0 * 3.141 ) - 2 * 12.500
( 1.00 * 13.0000 - 1.0 * 3.1410 ) * ( 1 - 1.000 )
= 250.518 cm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) * ( 12.50 - 0.09 ) * 1.0000 )
= 7.755 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 13.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.690 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a),
tra = 3.8568 mm.
Wall Thickness per UG16(b),
tr16b = 2.5000 mm.
Wall Thickness per UG45(b)(1), trb1 = 1.0944 mm.

Wall Thickness per UG45(b)(2), trb2 = 1.4718 mm.
130

Nozl:
3
5:34p Aug 24,2013
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 2.5000 mm.
Std. Wall Pipe per UG45(b)(4), trb4 = 8.8344 mm.
Wall Thickness per UG45(b),
Final Required Thickness,
trb = Min(trb3, trb4) = 2.5000 mm.
tr45 = Max(tra, trb) = 3.8568 mm.
Available Nozzle Neck Thickness
= 13.0000 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 13.000 , tr = 0.092 , c = 0.5000 mm. , E* = 1.00

-21 C
-98 C
Governing MDMT of all the sub-joints of this Junction
Large Opening Calculations per Appendix 1-10
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 13.000 - 0.500
= 12.500 mm.
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 2600.000 /2 + 1.000
= 1301.000 mm.
-98 C
131

Nozl:
3
5:34p Aug 24,2013
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 13.000
= 104.000 mm.
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 13.000 + 0.78 * sqrt( 1270.500 * 12.500 )
= 111.296 mm.

= Lpr1 + t
= 600.000 + 13.000
= 613.000 mm.

= 8 * ( t + te )
= 8 * ( 13.000 + 0.000 )
= 104.000 mm.
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 111.296 , 613.000 , 104.000 )
= 104.000 mm.
Effective Vessel Thickness [teff]:

= t
= 13.000 mm.
Determine Parameter [Lamda]:
132

Nozl:
3
5:34p Aug 24,2013
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (2541.00 + 12.500 )/( sqrt((2602.00 + 13.000 ) * 13.000 )) )
= 10.000
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 13.000 * 104.000 * max( 10.000 /4, 1 )
= 33.800 cm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 12.500 * 104.000
= 13.000 cm
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 13.0002
= 0.845 cm
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 33.800+1.000(13.000+0.000)+0.845+0.000+0.000
= 47.645 cm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 137.900 * 1.000
= 206.8 N./mm
133

Nozl:
3
5:34p Aug 24,2013
Determine Force acting on the Nozzle [fN]:
= P * Rn * ( LH - t )
= 0.100 * 1270.500 * ( 104.000 - 13.000 )
= 117.9 Kgf
Determine Force acting on the Shell [fS]:

= P * Reff * ( LR + tn )
= 0.100 * 1301.000 * ( 104.000 + 12.500 )
= 154.6 Kgf
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 0.100 * 1301.000 * 1270.500
= 1685.6 Kgf
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 1270.500 ( 104.000 - 13.000 ) + 1301.000 ( 104.000 + 12.500 + 1270.50
= 19201.0 cm
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 206.850 /( 2 * 19201.027 /47.645 - 1301.000 /13.000 )
= 2.9 bars
Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 137.900 [13.000 /1301.000 ]
= 13.8 bars
Maximum Allowable Working Pressure [Pmax]:
134

Nozl:
3
5:34p Aug 24,2013
= min( Pmax1, Pmax2 )
= min( 2.930 , 13.779 )
= 2.930 bars
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 117.900 + 154.561 + 1685.577 ) / 47.645
= 4.030 N./mm
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 0.100 * 1301.000 / 13.000
= 1.0 N./mm
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 4.030 - 1.001 , 1.001 )
= 7.1 N./mm
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Sallow
206.85
N./mm
PL
7.06
N./mm
Pmax
2.93
bars
Local Primary Membrane Stress

Maximum Allowable Working Pressure
Weld Size Calculations, Description: p3
Intermediate Calc. for nozzle/shell Welds
Tmin
12.5000
mm.
Results Per UW-16.1:

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 9.1910 = 0.7 * Wo mm.
135

Nozl:
3
5:34p Aug 24,2013
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (79.8122 - 250.5179 + 2 * 12.5000 * 1.0000 *
(1.00 * 13.0000 - 3.1410 ) ) * 137
= 0.00 Kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 7.7549 + 0.0000 + 1.6900 - 0.0000 * 1.00 ) * 137
= 13281.08 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 7.7549 + 0.0000 + 1.6900 + ( 3.2500 ) ) * 137
= 17851.11 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 7.7549 + 0.0000 + 1.6900 + 0.0000 + ( 3.2500 ) ) * 137
= 17851.11 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 2566.0000 * 13.0000 * 0.49 * 137
= 361037. Kgf
136

Nozl:
3
5:34p Aug 24,2013
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 1276.7500 ) * ( 13.0000 - 0.5000 ) * 0.7 * 137
= 493514. Kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 361036 + 493513 ) = 854550 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 361036 + 0 + 0 + 0 ) = 361036 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 361036 + 0 + 0 ) = 361036 Kgf
Summary of Failure Path Calculations:

Path 1-1 = 854550 Kgf, must exceed W = 0 Kgf or W1 = 13281 Kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
2.930
The Drop for this Nozzle is : 1090.4498 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 1704.4498 mm.
Percent Elongation Calculations:

0.509 %
bars
137

FileName : venturi calculation------------------------------Nozzle Calcs. : inlet gas
Nozl:
4
5:34p Aug 24,2013
INPUT VALUES, Nozzle Description: inlet gas
From : 110
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
0.500
Temp
80
Shell Material
bars
C
Shell Allowable Stress at Temperature
SA-516 70
S
137.90
N./mm
Sa
137.90
N./mm
3200.00
mm.
Large Diameter of Flat Head
Dl
3200.0000
mm.
Flat Head Attachment Factor
0.20
Head Finished (Minimum) Thickness
25.0000
mm.
Head Internal Corrosion Allowance
1.0000
mm.
Head External Corrosion Allowance
co
0.0000
mm.
Distance from Head Centerline
L1
0.0000
mm.
-18.00
Shell Allowable Stress At Ambient
Outside Diameter of Flat Head
User Entered Minimum Design Metal Temperature
Type of Element Connected to the Shell : Nozzle
Material
SA-516 70
Material UNS Number
K02700
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Diameter Basis (for tr calc only)

Layout Angle
Plate
Sn
137.90
N./mm
Sna
137.90
N./mm
ID
0.00
deg
138

Nozl:
4
5:34p Aug 24,2013
Diameter
106.0000
Size and Thickness Basis

Actual Thickness
in.
Actual
tn
Flange Material
12.0000
mm.
SA-516 70
Flange Type
None
Corrosion Allowance
can
1.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
150.0000
mm.
Weld leg size between Nozzle and Pad/Shell
Wo
9.5250
mm.
Groove weld depth between Nozzle and Vessel Wgnv
25.0000
mm.
0.0000
mm.
Wi
0.0000
mm.
Inside Projection
Weld leg size, Inside Element to Shell
ASME Code Weld Type per UW-16
mm.
None
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
____________/|
\ |
139

Nozl:
4
5:34p Aug 24,2013
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: inlet gas
ASME Code, Section VIII, Division 1, 2007, A-09 UG-37 to UG-45
Actual Inside Diameter Used in Calculation

Actual Thickness Used in Calculation
106.000
in.
0.472
in.
Error and Warning Messages for the Current Nozzle
Nozzle Diameter must < 1/2 Flat head Diameter.

Number of fatal errors: 1 Analysis of this nozzle will be terminated.
140

FileName : venturi calculation------------------------------Nozzle Schedule :
Step:
29
5:34p Aug 24,2013
141
Nozzle Schedule:
Nominal Flange
Description
Size
Sch/Type
in.
Cls
Noz.
Wall
O/Dia
Thk
in.
mm.
Re-Pad
Cut
ODia
Thick
Length
mm.
mm.
mm.
-----------------------------------------------------------------------------p3
100.000
None
101.024 13.000
1704.45
inlet gas
106.000
None
106.945 12.000
0.00
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm.
Noz Shl/Pad Pad OD

Weld
mm.
Weld
mm.
Pad Grve Inside

Weld
Weld
mm.
mm.
-----------------------------------------------------------------------------p3
SA-516 70
0.000
13.000
inlet g
SA-516 70
25.000
9.525
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:

FileName : venturi calculation------------------------------Nozzle Schedule :
Step:
29
5:34p Aug 24,2013
Elevation/Distance
Nozzle
From Datum
mm.
Layout
Angle
deg.
Projection
Installed In
Outside
Inside
mm.
mm.
Component
---------------------------------------------------------------------------p3
inlet gas
2100.000
0.00
600.00
0.00
skirt2
0.00
150.00
0.00
flat
142

FileName : venturi calculation------------------------------Nozzle Summary :
Step:
30
5:34p Aug 24,2013
Nozzle Calculation Summary
Description
MAWP
Ext
MAPNC
bars
UG45 [tr]
bars
Weld
Areas
Path
--------------------------------------------------------------------------p3
...
...
OK
3.86
OK
NoCalc[*]
--------------------------------------------------------------------------Min. -
Nozzles
0.00
Min. Shell&Flgs
0.78
110
Computed Vessel M.A.W.P.
120
0.00
0.82
bars
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node
20
110
Nozzle Description
p3
inlet gas
Y Coordinate,
Layout Angle,
1500.000
0.000
5082.000
0.000
0.000
0.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
Dia. Limit
143

FileName : venturi calculation------------------------------Nozzle Summary :
Step:
30
5:34p Aug 24,2013
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element: flat
Note: No Nozzle pairs found on this element.
UG-39 Nozzle Diameter and Distance to Edge Checks :
Nozzle
Nozzle
Head Dia.
dia.
mm.
Description
Distance
/2
| from Edge
dia./4
mm.
mm.
mm.
Nozzle
------------------------------------------------------------------inlet gas
2694.4 >>>
1600.0 |
241.80 <<<
673.60 |
144

FileName : venturi calculation------------------------------MDMT Summary :
Step:
31
5:34p Aug 24,2013
Minimum Design Metal Temperature Results Summary :
Curve
Description
Notes
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm.
---------------------------------------------------------------------------skirt2
[8]
-18
-96
lower cone
[8]
-18
throt area
[8]
upper cone
[8]
shell
flat
p3
-29
0.092
14.000
0.800
-96
0.092
14.000
0.800
-18
-96
0.092
14.000
0.800
-18
-96
0.101
14.000
0.800
[8]
-18
-96
0.092
14.000
0.800
[12]
-18
-18
1.000
14.000
1.000
[1]
-21
-98
0.007
13.000
1.000
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
-18 C
Warmest Computed Minimum Design Metal Temperature
-18 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
145

FileName : venturi calculation------------------------------MDMT Summary :
Step:
31
5:34p Aug 24,2013
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
146

FileName : venturi calculation------------------------------Vessel Design Summary :
Step:
32
5:34p Aug 24,2013
Design Code: ASME Code Section VIII Division 1, 2007 A-09
Diameter Spec : 2600.000 x 700.000 x 3200.000 mm. ID

Vessel Design Length, Tangent to Tangent
10685.00
mm.
3500.00
mm.
Distance of Base above Grade
0.00
mm.
Specified Datum Line Distance
0.00
mm.
Distance of Bottom Tangent above Grade
Skirt Material Specification
SA-516 70
Shell Material Specification
SA-516 70 [Impact Tested]
Stiffening Ring Material Specification
SA-516 70
Internal Design Temperature

Internal Design Pressure
External Design Temperature
80
0.10
80
C
bars
External Design Pressure
0.50
bars
Maximum Allowable Working Pressure
0.78
bars
External Max. Allowable Working Pressure
2.56
bars
Hydrostatic Test Pressure
0.00
bars
Required Minimum Design Metal Temperature
-18
Warmest Computed Minimum Design Metal Temperature
-18
Wind Design Code

Earthquake Design Code
Element Pressures and MAWP: bars
ASCE-93
UBC-97
147

Step:
32
5:34p Aug 24,2013
Element Desc
| Design Pres. | External |
M.A.W.P
| + Stat. head | Pressure |
| Corrosion
| Allowance
--------------------------------------------------------------------skirt2
0.100
0.500
8.903
1.0000
lower cone
0.100
0.500
8.723
1.0000
cone flg.
0.100
0.500
1.157
1.0000
throt flg.down
0.100
0.500
1.394
1.0000
throt area
0.100
0.500
32.475
1.0000
throt flg up
0.100
0.500
1.394
1.0000
flg upper cone
0.100
0.500
1.394
1.0000
upper cone
0.100
0.500
6.146
1.0000
shell
0.100
0.500
7.243
1.0000
flat
0.500
0.500
0.777
1.0000
Stiffener Ring Specifications:

Elevation
mm.
Selected Type
User Description
1600.00
Bar
86.0 x
10.
SR 1 Fr 20
2400.00
Bar
86.0 x
10.
SR 2 Fr 20
8750.00
Bar
54.6 x
13.
Ring:[1 of 1]
Element
Type
"To" Elev
mm.
Length
mm.
Element Thk
mm.
R e q d
Int.
T h k
Ext.
Joint Eff
Long
Circ
----------------------------------------------------------------------Skirt
600.0
600.0
20.0
No Cal
-------
0.65
0.65
Cylinder
3500.0
2900.0
14.0
2.5
-------
0.65
0.65
Conical
8150.0
4650.0
14.0
2.5
-------
0.65
0.65
Body Flg
8150.0
25.0
25.0
7.4
-------
0.65
0.65
Body Flg
8150.0
25.0
25.0
6.7
-------
0.65
0.65
Cylinder
8750.0
600.0
14.0
2.5
-------
0.65
0.65
Body Flg
8750.0
25.0
25.0
6.7
-------
0.65
0.65
Body Flg
8775.0
25.0
25.0
6.7
-------
0.65
0.65
148

Step:
32
5:34p Aug 24,2013
Conical
10750.0
2000.0
14.0
2.5
-------
0.65
0.65
Cylinder
11250.0
500.0
14.0
2.5
-------
0.65
0.65
Wld Flat
11285.0
35.0
35.0
28.3
-------
1.00
0.65
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
mm.
External |
mm.
External
bars
bars
---------------------------------------------------------------10|
20|
0.00000 |
No Calc |
0.00000 |
No Calc |
20|Ring|
14.0000 |
6.15912 |
0.50000 |
5.09836 |
Ring|Ring|
14.0000 |
4.83147 |
0.50000 |
6.55138 |
Ring|
30|
14.0000 |
5.41498 |
0.50000 |
5.93295 |
30|
40|
14.0000 |
7.78040 |
0.50000 |
2.55666 |
40|
50|
25.0000 |
9.88060 |
0.50000 |
No Calc |
50|
60|
25.0000 |
9.06780 |
0.50000 |
No Calc |
60|
70|
14.0000 |
2.61237 |
0.50000 |
27.7553 |
70|
80|
25.0000 |
9.14400 |
0.50000 |
No Calc |
80|
90|
25.0000 |
9.14400 |
0.50000 |
No Calc |
90|Ring|
14.0000 |
4.71047 |
0.50000 |
11.1528 |
Ring| 100|
14.0000 |
7.12876 |
0.50000 |
3.33888 |
100| 110|
14.0000 |
4.54299 |
0.50000 |
5.87755 |
110| 120|
35.0000 |
No Calc |
0.50000 |
No Calc |
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
149

Step:
32
5:34p Aug 24,2013
|
mm.
mm.
cm**4
cm**4
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|Ring|
1600.00 |
14660.9 |
No Calc |
No Calc |
Ring|Ring|
800.000 |
14660.8 |
No Calc |
No Calc |
Ring|
30|
1100.00 |
14660.5 |
No Calc |
No Calc |
30|
40|
2969.06 |
2969.06 |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
50|
60|
No Calc |
No Calc |
No Calc |
No Calc |
60|
70|
600.000 |
5.205E+30 |
No Calc |
No Calc |
70|
80|
No Calc |
No Calc |
No Calc |
No Calc |
80|
90|
No Calc |
No Calc |
No Calc |
No Calc |
90|Ring|
2969.06 |
2969.06 |
No Calc |
No Calc |
Ring| 100|
1225.53 |
1225.53 |
No Calc |
No Calc |
100| 110|
500.000 |
11142.2 |
No Calc |
No Calc |
110| 120|
No Calc |
No Calc |
No Calc |
No Calc |
Wind/Earthquake Shear, Bending
| Distance to| Cummulative|Earthquake |
From| To |
|
Support|
mm.
Wind Shear|
Kgf
Shear |
Kgf
Wind | Earthquake |
Bending |
Kg-m.
Bending |
Kg-m.
--------------------------------------------------------------------------10|
20|
300.000 |
1776.04 |
6146.09 |
9826.26 |
53476.9 |
20|
30|
2050.00 |
1661.32 |
6099.23 |
8795.04 |
49803.2 |
30|
40|
5825.00 |
1109.35 |
5571.26 |
4777.48 |
32880.7 |
40|
50|
8162.50 |
525.576 |
4187.16 |
989.335 |
10296.6 |
50|
60|
8137.50 |
524.154 |
4157.82 |
989.317 |
10296.2 |
60|
70|
8450.00 |
522.731 |
4128.26 |
976.231 |
10192.6 |
70|
80|
8762.50 |
486.961 |
4019.54 |
685.492 |
7848.74 |
150

Step:
32
5:34p Aug 24,2013
80|
90|
8762.50 |
485.518 |
3987.70 |
673.335 |
7748.64 |
90| 100|
9750.00 |
484.075 |
3955.87 |
673.317 |
7748.25 |
100| 110|
11000.0 |
149.259 |
2584.95 |
39.9711 |
1207.30 |
110| 120|
11267.5 |
9.92767 |
2097.32 |
0.17374 |
36.7041 |
Abs Max of the all of the Stress Ratio's : 1.0279 **
Basering Data : Continuous Top Ring W/Gussets

Thickness of Basering
25.0000
mm.
Diameter of Basering
2200.0000
mm.
Outside Diameter of Basering
3020.0000
mm.
38.0000
mm.
2820.0000
mm.
Inside
Nominal Diameter of Bolts

Number of Bolts
Thickness of Gusset Plates
20.0000
mm.
Average Width of Gusset Plates
180.0000
mm.
Height of Gussets
500.0000
mm.
1361.0000
mm.
25.0000
mm.
Circumferential Width of the Top Plate
170.5000
mm.
Radial Width of the Top Plate
200.0000
mm.
Distance between Gussets

Thickness of Top Plate or Ring
Scaled Maximum Moment on Support
162488.
Kg-m.
Total Wind Shear on Support
14576.
Kgf
Total Earthquake Shear on Support
18946.
Kgf
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
151

Step:
32
5:34p Aug 24,2013
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare
W/O Removable Internals
12707.4
kg.
Shop Test
- Fabricated + Water ( Full )
50211.4
kg.
Shipping
- Fab. + Rem. Intls.+ Shipping App.
13111.7
kg.
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
13111.7
kg.
Empty
- Fab. + Intls. + Details + Wghts.
13111.7
kg.
Operating
- Empty + Operating Liquid (No CA)
13111.7
kg.
50615.7
kg.
Field Test - Empty Weight + Water (Full)
152

FileName : venturi calculation------------------------------Problems/Failures Summary :
Step:
33
5:34p Aug 24,2013
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: Element Overstress due to Combined Loads !

** Warning: Insufficient Basering Thickness !
** Warning: Insufficient Anchor Bolt Area !
** Warning: Inadequate Gusset Plate Thickness !
** Warning: Cone to Shell Junction (Area/Inertia) was not adequate !
** Warning: Insufficient Top Plate Thickness !
** Warning: Flat Head Nozzle Spacing Error on Flat Head or Flange (Ligament)!
Please review all reports carefully!
153

Venturi Calculation

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ProjectNo:

Flg Calc [Int P] :

Flg Calc [Int P] :

Flg Calc [Int P] :

Internal Pressure Calculations :.................................................................................. 51

ASME STS Stack Calculations :...................................................................................... 103

lower cone...................................................................................... 118

upper cone...................................................................................... 122

Nozzle Calcs. : p3........................................................................................................... 126

In Accordance with ASME Section VIII Division 1

ASME Code Version

: 2007, Addenda A-09

Analysis Performed by : ZISHAN ENGINEERS (PVT.) LTD.

: D:\DOCUMENTS AND SETTINGS\SSP12\DESKTOP\VENTURI

Note: PV Elite performs all calculations internally in Imperial Units

PV Elite 2010 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

Class From To : Basic Element Checks.

There is a high jump in the Joint Eff.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Miscellaneous Weight Percent

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

User Defined Hydro. Press. (Used if > 0)

User defined MAWP

User defined MAPnc

PV Elite 2010 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

Wind Design Code

Design Wind Speed

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

Seismic Design Code

UBC Importance Factor

UBC Seismic Coefficient Ca

UBC Seismic Coefficient Cv

UBC Seismic Coefficient Nv

UBC Horizontal Force Factor

Apply Allowables per paragraph 1612.3.2

PV Elite 2010 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37

Use Table G instead of exact equation for "A"

Shell Head Joints are Tapered

Compute "K" in corroded condition

Use Code Case 2286

Use Flange Bolt Stress ratio for Hydrotest ratio