Anex 1 PDF

PROCESS DATA SHEET FOR VESSEL
REV.
GENERAL
NO.
REV.
NO.
ITEM NUMBER
2
3
QUANTITY
CAPACITY (NOMINAL)
SERVICE
LIQUID NH3 STORAGE
5
6
DESIGN CODE
LOCATION
ASME SEC-VIII DIV. 1

INDOOR / OUTDOOR
FLUID PROPERTIES AT OPERATING TEMP.
2
45 KL (Water Capacity)
SHELL
9
10
FLUID
SPECIFIC GRAVITY
11
VISCOSITY
12
VAPOUR PRESSURE
(AT 30 DEG.C.)
Liquid NH3
0.58
cP
kg/cm2(a)
11.89
N9
N10 N2 N3 N11 N4
DESIGN DATA
15
16
N12
N8 N13
N5 N6 N7
SHELL
17
OPERATING TEMPERATURE
AMBIENT
18
DESIGN TEMPERATURE
(-) 33 TO 55
19
OPERATING PRESS.AT 32 DEG.C.kg/cm2(g) 12.7 KG/CM2 (a)
20
DESIGN PRESS.
21
INSIDE DIAMETER
22
LENGTH
23
HEAD TYPE- TOP
kg/cm2(a)
23.55 kg/cm2(a)
mm
3000
mm
24
7250
- BOTTOM
DISHED END
CORROSION ALLOWANCE
26
SUPPORT
SADDLE
27
INSULATION - REQUIRED
YES / NO
28
N1
DISHED END
25
29
1 OF 1
322-T-441 A/B
13
14
SH
3.0 m
TCE.M4-CH-T-PDS-
R0-1997-03-31
TCE CONSULTING ENGINEERS LIMITED
- PURPOSE
mm
7.25 m
3 MM
PERS. PROTEC./CONSER.
AGITATOR
YES / NO
29
30
NOTES :
3) This vessel shall be designed, fabricated, manufactured, inspected by Third
Party & Testing as per the requirement of "The Static & Mobile Pressure
Vessels Rules"(SMPV Rules) .This vessel shall be approved by CCoE Nagpur
MATERIAL OF CONSTRUCTION
31
and obtaining approval of CCoE Nagpur and inspection by competent third
32
SHELL
33
JACKET
NA
shall be furnished to CCoE, Nagpur.This shall be duly countersigned
34
COIL
NA
by an Inspector, authorised by CCoE, Nagpur that the vessel meets
35
INTERNALS
36
GASKET
LOW TEMPERATURE CARBON

STEEL
LOW TEMPERATURE CARBON

STEEL
party shall be in the scope of vessel vendor

5) A Test & Inspection certificate issued by manufacturer of the vessel
with the requirements of the code approved by CCoE, Nagpur .
PTFE ENVELOPED CAF
ACCESSORIES BY TANK VENDOR
37
38
AGITATOR
YES / NO
N14
25
NITROGEN INLET (DURING COMMISSIONING)
39
BAFFLES
YES / NO
N13
50
SPARE
40
COIL
YES / NO
N12
50
SPARE
41
42
DIP PIPES
YES / NO
N11
N10
500
25
1
1
MANHOLE
TEMPERATURE INDICATOR
SPECIAL REQUIREMENTS
43
N9
25
LEVEL GAUGE
44
RADIOGRAPHY
100%
N8
25
LEVEL INDICATION TRANSMITTER
45
STRESS RELIEF
AS PER CODE
N7
25
LEVEL INDICATION TRANSMITTER
46
47
BUFFING
OTHER
NA
NA
N6
N5
25
HOLD
1
1
PRESSURE TRANSMITTER
PRESSURE GAUGE
48
NOTES :
N4
HOLD
PRESSURE SAFETY VALVE (PSV)
49
1) Sizes and instrument nozzles are under hold pending instrument
N3
HOLD
PRESSURE SAFETY VALVE (PSV)
51
finalization.
N2
50
52
53
2) All liquid level gauging devices shall be as per "SMPV RULES"
N1
NOZZ. NO.
50
SIZE
1
QTY.
SERVICE
NOZZLE SCHEDULE
54
REV NO.
AMMONIA IN
AMMONIA OUTLET (TO NH3 COMPRESSOR)
PPD. BY/DATE :
CKD. BY/DATE :
P0
R0
PPD. BY :Sd/- SPP
TCE JOB NO.
CLIENT
Sd/-SPP 31.8.05
Sd/-SPP 11.5.06
TCE-4246A
Sd/-MB 31.8.05
Sd/-VAK 11.5.06
CKD. BY:Sd/-MB
DATE :31.08.05
PROJECT : NZOSP, PALAYAKAYAL

PDS NO. : TCE-4246A-CH-T-PDS-322T441
: NUCLEAR FUEL COMPLEX
R1

REV.
GENERAL
NO.
REV.
NO.
ITEM NUMBER
2
3
QUANTITY
CAPACITY (WORKING)
SERVICE
5
6
DESIGN CODE
LOCATION
1 OF 1
322-T-442 A/B
2
35 KL
NH4OH SOLUTION STORAGE

INDOOR / OUTDOOR
N1 N10 N3
N7
N4
N5
N6
N9 N8 N11
SHELL
9
10
FLUID
SPECIFIC GRAVITY
11
VISCOSITY
12
VAPOUR PRESSURE AT 30oC kg/cm2(a)
35% NH4OH
0.85 - 0.94
cP
0.3
0.75
13
14
16
N12
N2
DESIGN DATA
15
SHELL
18
DESIGN TEMPERATURE
19
OPERATING PRESS.
kg/cm2(g)
20
DESIGN PRESS.
kg/cm2(g)
21
INSIDE DIAMETER
22
LENGTH
23
HEAD TYPE - TOP
17
SH
2.75 m
TCE.M4-CH-T-PDS-
R0-1997-03-31
70
ATM.
10
mm
2750
mm
24
7000
DISHED END
- BOTTOM
25
CORROSION ALLOWANCE
26
INSULATION
DISHED END
mm
1 MM
- REQUIRED
27
7.00 m
AMBIENT
- PURPOSE
YES / NO
PERS. PROTEC./ CONSER.
28
29
29
SS 304L
30
SHELL
31
JACKET
32
COIL
33
34
INTERNALS
GASKET
NA
NA
# indicates as per code
* indicates minimum for piping
SS 304L
PTFE ENVELOPED CAF
35
36
AGITATOR
YES / NO
37
BAFFLES
YES / NO
38
COIL
YES / NO
39
40
DIP PIPES
YES / NO
41
N13
N12
25
50
1
1
SAMPLING POINT
DRAIN
N11
50
RECIRCULATION INLET
42
RADIOGRAPHY
100%
N10
25
NITROGEN BLANKETING
43
STRESS RELIEF
AS PER CODE
N9
50
SPARE
44
45
BUFFING
OTHER
NA
NA
N8
N7
50
500
1
1
PVRV
SHELL MANHOLE
46
NOTES :
N6
50
SPARE
47
N5
50
PG
48
finalization.
N4
25
LEVEL INDICATOR TRANSMITTER
49
N3
25
TEMPERATURE INDICATOR
51
N2
80
AMMONIUM HYDROXIDE OUTLET
52
53
N1
NOZZ. NO.
80 x 40
SIZE
1
QTY.
NOZZLE SCHEDULE
54
REV NO.
AMMONIUM HYDROXIDE INLET

SERVICE
PPD. BY/DATE :
CKD. BY/DATE :
P0
R0
PPD. BY :SPP
TCE JOB NO.
CLIENT
Sd/- SPP 31.08.05
Sd/- SPP 11.05.06
TCE-4246A
Sd/- MB 31.08.05
Sd/-VAK 11.05.06
CKD. BY:MB
DATE :31.08.05

R1

REV.
GENERAL
NO.
REV.
NO.
ITEM NUMBER
2
3
QUANTITY
CAPACITY (NOMINAL)
SERVICE
5
6
DESIGN CODE
LOCATION
1
5 KL
VENT TANK FOR AMMONIA

INDOOR / OUTDOOR
SHELL
9
10
FLUID
SPECIFIC GRAVITY
11
VISCOSITY
12
VAPOUR PRESSURE
(AT 30 DEG.C.)
AMMONIUM HYDROXIDE SOLUTION
1
cP
kg/cm2(a)
DESIGN DATA
15
16
N2
N3
N8
N1 N6 N7
SHELL
17
18
DESIGN TEMPERATURE
19
OPERATING PRESS.AT 32 DEG.C.kg/cm2(g)
20
DESIGN PRESS.
21
INSIDE DIAMETER
22
LENGTH
23
HEAD TYPE- TOP
AMBIENT
kg/cm2(a)
65
ATM,
LIQUID FULL
mm
1500
mm
24
N5
DISHED END
- BOTTOM
DISHED END
CORROSION ALLOWANCE
26
SUPPORT
SADDLE
27
INSULATION - REQUIRED
YES / NO
28
N4
3500
25
29
1 OF 1
322-T-445
13
14
SH
1.5 m
TCE.M4-CH-T-PDS-
R0-1997-03-31
mm
3.5 m
3 MM
- PURPOSE
PERS. PROTEC./CONSER.
AGITATOR
YES / NO
29
30
31
32
SHELL
33
JACKET
NA
34
COIL
NA
35
INTERNALS
36
GASKET
LOW TEMPERATURE CARBON STEEL
LOW TEMPERATURE CARBON STEEL
PTFE ENVELOPED CAF
37
38
AGITATOR
YES / NO
39
BAFFLES
YES / NO
40
COIL
YES / NO
41
42
DIP PIPES
YES / NO
43
44
RADIOGRAPHY
NA
N8
50
SPARE
45
STRESS RELIEF
AS PER CODE
N7
50
SPARE
46
47
BUFFING
OTHER
NA
NA
N6
N5
50
50
1
1
SPARE
DRAIN
48
NOTES :
N4
25
SAMPLING POINT
49
N3
500
MANHOLE
51
finalization.
N2
50
PROCESS WATER INLET
N1
NOZZ. NO.
HOLD
SIZE
1
QTY.
AMMONIA INLET
SERVICE
52
53
NOZZLE SCHEDULE
54
REV NO.
PPD. BY/DATE :
CKD. BY/DATE :
R0
PPD. BY :Sd/- SPP
TCE JOB NO.
CLIENT
CKD. BY:Sd/-VAK
DATE :18.06.07
TCE-4246A

R0
ENQ.SPEC.NO.
SECTION : D
DATA SHEET A
TCE.4246-CH-K-PDS-001
LIQUID AMMONIA COMPRESSORS
1. DESIGNATION : COMPRESSORS FOR

LIQUID AMMONIA TANKER UNLOADING
SHEET :
2. NUMBER REQUIRED :
OF 6
19.2 FOR INTER-COOLER, AFTER-COOLER

AND OIL-COOLER :
2 NOS (1W+1S)
WATER
20. COOLING WATER QUALITY : AS PER

TACO-GYIN SPECS.
3. TAG NUMBERS : 322--K-441 A/B

21. COOLING WATER INLET
TEMPERATURE :**
5. OPERATION :
32
22. MAXIMUM COOLING WATER OUTLET
INTERMITTENT
~ 1 1/2 hrs. for loading 10
MT Bullet
6. TYPE OF DRIVE : FLAMEPRROF
ELECTRIC MOTOR
7. APPLICABLE STANDARDS : API 618/
API 619
8.
9.
TEMPERATURE : ** 37
23. COOLING WATER PRESSURE AT

DESIGN DATA (CONTD.)
GENERAL
4. LOCATION : OUTDOOR
AT INLET : ** 2.5
Kg/ cm 2 (g)
24. MAXIMUM COOLING WATER

PRESSURE DROP IN THE COMPRESSOR,
INTER-COOLER, AFTER-COOLER AND
OIL- COOLER : *
Kg/ cm 2
25. COMPRESSOR FRAME LUBRICATION :
10. TYPE : RECIPROCATING-
* SPLASH/ PRESSURISED
HORIZONTAL
26. TYPE OF CAPACITY CONTROL : *
NON-LUBRICATED
BY SPEED VARIATION/ AT CONSTANT
11. FLUID TO BE COMPRESSED :

LIQUID AMMONIA VAPOR
SPEED
27. METHOD OF CAPACITY CONTROL AT
12. CAPACITY (FAD) : * M3/Hr ( Note 4 )
CONSTANT SPEED : * DUAL TYPE
13. MASS FLOW RATE : * Kg/Hr

( Note 4 )
14. PROPERTIES OF GAS/ GAS COMPO-
CONTROL / MOVABLE INLET GUIDE

VANES /
SITION : LIQUID AMMONIA VAPORS
28.
15. SUCTION PRESS. :2.25 ~11.7Kg/cm (g)
29.
16. SUCTION TEMPERATURE - MINIMUM /
30. ADJUSTABLE RANGE FOR PRESSURE
MAXIMUM :
(-) 33 / 55
17. DISCHARGE PRESSURE : 15 Kg/ cm 2 (g)

18. MAXIMUM COMPRESSOR SPEED : *
RPM
19. COOLING MEDIUM : * WATER
19.1 FOR COMPRESSOR:* WATER/ NOTE-1
DUAL TYPE CONTROLS
DESIGN DATA
ISSUE NO. R5
SWITCHES : *
31. EXPECTED SETTING OF PRESSURE

SWITCHES FOR : *
31.1 AUTO LOAD-UNLOAD REGULATION :
REV.NO.
PPD. BY: SPP
JOB NO.
DATE
CHD. BY: VAK
TCE.
REV. BY
DATE : 29.06.07
4246 A
FILE NAME : DA10701R5.DOC
Kg/ cm 2
(a) LOAD : *
(b) UNLOAD : *
Kg/ cm 2 (g)
Kg/ cm 2 (g)
CLIENT: NUCLEAR FUEL COMPLEX
PROJECT: NZOSP
TCE FORM NO. 330 R1
ENQ.SPEC.NO.
(b) STOP : *
~2
~1
Kg/ cm (g)
Kg/ cm (g)
31.4 HIGH RECEIVER PRESSURE

ALARM : *
Kg/ cm 2 (g)
32. NUMBER OF STEPS FOR LOAD UNLOAD REGULATION : * 2 / 3 / 4 /

33.
* CI
35. PISTON RINGS : * CI
36. VALVE SEATS : * EN 8A FORGED
Cu-2/ FORGED SS 403/

MATERIALS OF CONSTRUCTION
FOR CENTRIFUGAL COMPRESSORS (CONTD.)
Kg/ cm (g)
34. CYLINDER AND CYLINDER LINER :
FOR RECIPROCATING COMPRESSORS
SS ASTM A 747, TYPE CB7 Cu-1 OR CB7
31.3 VERY LOW RECEIVER PRESSURE

ALARM : *
OF 6
B 26, ALLOY C 355/ CAST SS 410/ CAST
SHEET : 2
44. IMPELLERS : CAST ALUMINIUM ASTM
45. BLADES : PLATE STEEL AISI 4130-4140/

AISI 4320-4340/
46. GUIDE VANES : CI ASTM A 48 OR A 278,
CL 30/ CAST STEEL ASTM A 216, GR
WCB/ CAST SS ASTM A 743/744 OR
A 351, GR CA15, CF3, CF3M, CF8, CF8M/
47. SHAFT : FORGED STEEL AISI 10401050

OR ASTM A 470, CL 7/FORGED SS ASTM
A 336, GR F6/
48. COVERS AND HUBS :
FORGED STEEL
37. VALVE PLATES : *
AISI TYPE 3140/ PLATE STEEL ASTM A
38. VALVE STOPS : *
543/ FORGED SS AISI TYPE 403 OR 410 /
39. VALVE SPRINGS : *

49. CASING :
40. PISTON : * CI
41. CRANK SHAFT, CONNECTING ROD

AND PISTON ROD : * EN 8A
42. CASING : CI IS 210 OR ASTM A 48 OR

A 278 / CAST STEEL ASTM A 216 GR
WCB NORMALIZED/
43. DIFFUSER : CI ASTM A 536,GR 60-4018/ CAST ALUMINIUM ASTM B 26, ALLOY
355.0 /
CAST STEEL ASTM A 216 GR WCB

NORMALIZED / CAST SS ASTM A 743
AND 744 CA6-NM/
50. ROTOR BODY : CI ASTM A 395/

FORGED STEEL AISI 1030-1045/ CAST
ALUMINIUM ASTM B 26 ALLOY 355
OR C 355/
51. SHAFT : FORGED STEEL AISI 1030-1035/
FORGED SS ASTM A151 TYPE 410 SS /
REV.NO.
PPD. BY: SPP
JOB NO.
DATE
CHD. BY: VAK
TCE.
REV. BY
DATE : 29.06.07
4246 A
CI IS 210 OR ASTM A 278 CL
40/ FABRICATED STEEL ASTM A 353/

FOR SCREW COMPRESSORS
DUAL TYPE CONTROLS (CONTD.)
31.2 AUTO START-STOP REGULATION:

(a) START : *
SECTION : D
DATA SHEET A
TCE. 4246-CH-K-PDS-001
MATERIALS OF CONST.
FOR CENTRIFUGAL
COMPRESSORS
ISSUE NO. R5
PROJECT NZOSP
TCE FORM NO. 330 R1
ENQ.SPEC.NO.
TCE. 4246A-CH-K-PDS001
SECTION : D
DATA SHEET A
52. INTAKE FILTER TYPE : * PAPER/
SHEET :
3 OF 6
69. DESIGNATION : * INTER-COOLERS/
OIL WETTED/ CLOTH/ OIL BATH/
AFTER-COOLERS FOR
COMBINED DRY AND WET
70. TAG NUMBERS FOR INTER-COOLERS :

LATER
52.1 MATERIAL OF CONSTRUCTION :

CASING : * MS/ ALUMINIUM
71. AFTER-COOLERS REQUIRED : *NO

NUMBER :
53. SILENCER REQUIRED : * YES

54. DRIVE PULLEYS WITH V-BELT AND
YES
FOR BELT DRIVEN COMPRESSORS

55. COUPLINGS AND COUPLING GUARDS
REQUIRED : YES ( non sparking material)
56. SLIDE RAILS FOR MOTOR REQUIRED:

*YES
57. CONTROL CABINET REQUIRED :
72. TAG NUMBERS FOR AFTER-COOLERS :
YES
58. IMPULSE TUBING : * STAINLESS

STEEL
59. MOTOR BY : COMPRESSOR BIDDER
60. STARTER BY : COMPRESSOR BIDDER
LATER
INTER-COOLERS / AFTER-COOLERS / OIL-COOLERS
DESIGN DATA
BELT GUARDS REQUIRED : *
COMPRESSOR ACCESSORIES
ISSUE NO. R5
73. CAPACITY OF :
M3 / Hr
73.1 INTER-COOLERS : *
M3 / Hr
73.2 AFTER-COOLERS : *
74. TYPE : *HORIZONTAL/ VERTICAL

SHELL AND TUBE TYPE WITH
REMOVABLE TUBE BUNDLES/
75. TYPE OF FLOW : COUNTER-CURRENT
76. OPERATING PRESSURE FOR AFTERCOOLERS *
76.1 GAS SIDE :*
Kg/ cm 2 (g)
76.2 WATER SIDE : *
Kg/ cm 2 (g)
77. DESIGN PRESSURE FOR AFTERCOOLERS *

77.1 AIR/ GAS SIDE : *
77.2 WATER SIDE : *
61.
Kg/ cm 2(g)
Kg/ cm 2(g)
78. MAXIMUM ACCEPTABLE OUTLET
62.
GAS TEMPERATURE : *
63.
79. ALLOWABLE PRESSURE DROP OF AIR/
64.
GAS THROUGH AFTER-COOLER :

0.2 Kg/ cm 2
65.
66.
80. DESIGN CODE : ASME SEC. VIII DIV. 1
67.
AND TEMA
68.
81. CORROSION ALLOWANCE :
REV.NO.
PPD. BY: SPP
JOB NO.
DATE
CHD. BY: VAK
TCE.
REV. BY
DATE : 29.06.07
4246a
* mm
PROJECT: NZOSP
TCE FORM NO.330 R1

ENQ.SPEC.NO.
SHEET :
OF 6
82. SHELL : *
90. DESIGNATION : RECEIVERS FOR
83. TUBES : *
91. NUMBER REQUIRED :1

92. TAG NUMBERS :
84. TUBE SHEETS : * CS
93. TYPE : *HORIZONTAL/ VERTICAL/

CYLINDRICAL WITH WELDED DISHED
85. TUBE SUPPORT PLATES : * CS
ENDS
86.
87. MOISTURE AND OIL SEPARATOR
WITH AUTO DRAIN TRAP TO BE
PROVIDED WITH EACH INTERCOOLER AND AFTER-COOLER TO
DISCHARGE MOISTURE AND OIL TO
DRAIN
RECEIVER DESIGN DATA
94. OPERATING PRESSURE : *
87.1 TYPE OF MOISTURE AND OIL
Kg/ cm 2 (g)
95. DESIGN PRESSURE : *
Kg/ cm 2 (g)
96. DESIGN TEMPERATURE : *

97. NOMINAL VOLUME : *
C
3
98. DIMENSIONS :
98.1 HEIGHT TAN TO TAN : *
98.2 DIAMETER : *
mm
mm
99. APPLICABLE CODE : IS 2825/
SEPARATOR : CENTRIFUGAL/
100. CORROSION ALLOWANCE :
DEMISTER PAD/ BAFFLE
IS 2002/ IS 2062
INVERTED BUCKET / BALL FLOAT /
102. INTERNAL PAINTING : BLACK
SOLENOID OPERATED / ELECTRONIC

LEVEL CONTROLLED
BITUMINOUS /
88. MATERIAL OF CONSTRUCTION OF
103. INSULATION :
MOISTURE AND OIL SEPARATOR

88.1 BODY/ SHELL :
105. SUPPORT LEGS/ LUGS/ SKIRT
89. MATERIAL OF CONSTRUCTION OF

AUTO DRAIN TRAP
89.2 TRIM :
NO
104.
CS
88.2
89.1 BODY :
1.6 mm
101. SHELL AND DISHED END MATERIAL :
87.2 TYPE OF AUTO DRAIN TRAP :
CI IS 210/ SS
RECEIVER
ACCESSORIES
INTER-COOLERS/AFTERCOOLERS/
OIL-COOLERS M O C
SECTION : D
DATA SHEET A
TCE4246-CH-K-PDS-001
INTER-COOLERS / AFTER-COOLERS ACCESSORIES
ISSUE NO. R5
REQUIRED :
YES
106. MANHOLE WITH COVER FOR

INSPECTION AND CLEANING
REQUIRED :
YES
107.
108.
SS/
REV.NO.
PPD. BY: SPP
JOB NO.
DATE
CHD. BY:VAK
TCE.
REV. BY
DATE : 29.06.07
4246 A
PROJECT: NZOSP
ENQ.SPEC.NO.
INSTRUMENTS AND ACCESSORIES

AS PER ENCLOSED P&I D
TCE.4246- 300-PI-8651
: REQUIRED
MISCELLANEOUS
110. COUNTER FLANGES FOR ALL THE

CONNECTIONS AT BATTERY LIMITS
WITH NUTS, STUDS, BOLTS, GASKETS
AND WASHERS REQUIRED :
YES
110.1 FLANGES : YES
111. FOUNDATION BOLTS FOR ALL THE

EQUIPMENT REQUIRED :
YES
OF 6
124. ESSENTIAL SPARES

124.1 OIL FILTERS
124.2 ALL KINDS AND SIZES OF GASKETS
124.3 ALL KINDS AND SIZES OF O-RINGS
124.4 WEAR RINGS
124.5 OIL SEALS
124.6
124.7
124.8
124.9
124.10
112. ERECTION BY CONTRACTOR :YES/NO
125. AS PER TCE.M4-904 AND / OR

TCE.M4-85-01 AND TCE.M4-185-65 OR
YES
114.
115. PRIMER : RED OXIDE/ EPOXY
115.1 NUMBER OF COATS :
115.2 DRY FILM THICKNESS :
116. FINISH PAINT : SYNTHETIC ENAMEL/
EPOXY/
TESTS AND INSPECTION
113. ERECTION SUPERVISION BY

CONTRACTOR :
SHEET :
123. REFER TCE.M4-907

SPARES AND MAINTENANCE TOOLS
AND TACKLES
109. ALL THE VALVES, SPECIALITIES
TCE.M4-186-01, 02, 04, 05, 06, 08, 09, 12

AND 26
(NOTE 2)
126. PERFORMANCE TEST AT SITE

REQUIRED :
YES
127. APPLICABLE STANDARDS : IS 5456 /

API 618 / API 617 / API 672 / API 619 /
IS 11780 /
116.1. NUMBER OF COATS :
128.
116.2 DRY FILM THICKNESS :
129.
117. MOTORS : TCE.M4-203-01 AND/ OR
130. CAPACITY OF EACH COMPRESSOR :
TCE.M4-203-02
118. TURBINE : TCE.M4-133-01/ 04 /
119. PIPING MATERIAL SPECIFICATIONS :

TCE.
120. INSTRUMENTATION AND CONTROL
TCE.M4-107-IC-01
121. CONTROL CABINET : TCE.M4-219-01
PERFORMANCE GUARANTEES
PAINTING
SECTION : D
DATA SHEET A
COMPANION SPECIFICATIONS
ISSUE NO. R5
(+)
M3/Hr
131. DISCHARGE PRESSURE : *

(+)
( )
Kg/ cm2 (g)
132. POWER CONSUMPTION : *

(+)
( )
KW
133. TEMPERATURE OF AIR AT OUTLET

OF AFTER COOLER : *
134. COOLING WATER FLOW RATE : *

M3/Hr
122. CABLES : TCE.M4-208-01

REV.NO.
PPD. BY: SSP
JOB NO.
DATE
CHD. BY: VAK
TCE.
REV. BY
DATE : 29.06.07
4246 A
( )
PROJECT: NZOSP.
TCE FORM NO. 330 R1
ENQ.SPEC.NO.
DATA SHEET A
135. COOLING WATER OUTLET
6 OF 6
139. POWER CONSUMPTION :
TEMPERARURE : 37
136. COOLING WATER PRESSURE DROP :

2
0.25
SECTION : D
SHEET :
Kg/ cm (g)
137.
138.
COST LOADING
AND PENALTY
PERFORMNCE
GUARANTEES (CONTD.)
Rs. *
/ KW
140. COOLING WATER CONSUMPTION :

/ M 3/Hr
Rs. *
141.
142.
143. BEARINGS
LIST OF SUB-VENDORS FOR BOUGHT-OUT AND
CRITICAL ITEMS
ISSUE NO. R5
TCE.M4-107-01
144. MOTORS
145. TURBINE
146. ENGINE
147. COUPLINGS
148. V- BELTS
149. VALVES & SPECIALITIES
150. AUTO DRAIN TRAPS
151. VIBRATION DAMPENING PADS
152. CONTROL PANEL AND INSTRUMENTS : REFER
153. MCC
154.
155.
156.
NOTES
1.
FOR COMPRESSORS UPTO MOTOR RATING OF 7.5 KW, BIDDER MAY OFFER AIR COOLED
COMPRESSOR AS AN ALTERNATIVE TO WATER COOLED COMPRESSOR.
FOLLOWING ADDITIONAL TESTS INDICATED AS B IN TCE.M4-186-01,02, 04, 05, 06, 08, 09, 12
AND 26 SHALL ALSO BE CARRIED OUT WHEN TCE.M4-186-01, 02, 04, 05, 06, 08, 09, 12 AND 26
ARE APPLICABLE
3.. * DENOTES BIDDER TO SPECIFY / CONFIRM.
2.
4. BASIS FOR SIZING : 10 MT LIQUID AMMONIA BULLET TO BE LOADED IN 1-1.5 HOURS. TIME
INCLUDES THE VAPOR RECOVERY FROM ROAD TANKER.
5. ** TO BE CONFIRMED DURING DETAILED ENGG..
6. MOTOR SHALL BE FLAME POOF TEFC , CONFORMING TO GAS GROUP IIA/B, IS 2148, IP
55,CLASS F.
REV.NO.
PPD. BY: SPP
JOB NO.
DATE
CHD. BY: VAK
TCE.
REV. BY
DATE :
4246 A
PROJECT: NZOSP
TCE FORM NO. 330 R1
SPECIFICATION NO.
TCE-4246A-C-300-005

DATA SHEET
ANALOG SIGNAL ISOLATORS/ MULTIPLIERS
SECTION D
SHEET 1 OF 1
Make
Bidder to state
Input signal
4-20 mA DC from process transmitter
Output signal
4-20 mA DC
No. of outputs
2 nos.
Quantity
As per P&ID ( for all Analog signals)
Mounting
DIN rail mounted in Marshalling cabinets
Power Supply
24 V DC
Type of isolation
Transformer Isolated (Preferable)
Accuracy
0.1% of calibrated span including combined

effect of linearity, hysterisis and repeatability
Stability
Calibration shall hold within specified accuracy for a

min. period of 1 year
REV.
NO.
DATE
REV. BY
P0
PPD. BY:DMG
CKD. BY:SPA
DATE:
17.12.07
JOB
NO.
TCE
4246A

TCE FORM 330 R1
SPEC NO.
TCE-4246A-C-300-005
SECTION : CONTENTS
SHEET 1 OF 3
CONTENTS
SECTION C
(TECHNICAL SPECIFICATIONS)
SECTION
SPECIFICATION
NO.
ISSUE
NO.
TITLE
NO OF
PAGES
C1
TCE-4246A-C300-005
R1
CRITERIA FOR ELIGIBILITY FOR EVALUATION OF

TENDER DOCUMENT
C2
TEC-4246A-950
R1
PROJECT INFORMATION GENERAL
C3
TCE-4246A-951
R0
PROJECT INFORMATION ELECTRICAL
C4
TCE.4246A
952
RO
DOCUMENT & DRAWING SUBMISSION &

DISTRIBUTION SCHEDULE
C5
TCE-4246A-C300-005
R1
SCOPE AND GENERAL SPECIFIC TECHNICAL

REQUIREMENTS FOR LIQUID AMMONIA AND 35%
AMMONIUM HYDROXIDE STORAGE AND
TRANSFER SYSTEM
11
12
C6
TCE-4246A-C300-05
R1
EQUIPMENT, SYSTEM AND SERVICE TO BE

PROVIDED BY CONTRACTOR. SYSTEM
DESCRIPTION AND VARIOUS DETAILS FOR LIQUID
AMMONIA AND 35% AMMONIUM HYDROXIDE
STORAGE AND TRANSFER SYSTEM
C6
TCE-4246A-CHT-PDS-322T441
R1
DATASHEET FOR LIQUID AMMONIA STORAGE

VESSEL / BULLET
C6
R1
DATASHEET FOR AMMONIUM HYDROXIDE

SOLUTION STORAGE VESSEL / BULLET
C6
R0
C6
TCE-4246A-CHSM-PDS322SM101
R0
C6
TCE-4246A-CHX-PDS-001
P0
C6
TCE.4246A-CHK-PDS-001
R5
C6
TCE.M4-604-09
R4
C6
TCE.4246A-109TI-04
R0
TCE.M4-601-06
R4
DATASHEET-DIFFERENTIAL PRESSURE
TRANSMITTERS
C6
TCE.4246A-C300-005
R0
DATASHEET-ANALOG SIGNAL ISOLATORS/

MULTIPLIERS
C6
TCE.4246A-C300-005
R0
C6
TCE.M4-109UCP-54
R1
C6
DATASHEET FOR LIQUID AMMONIA VENT TANK
DATASHEET FOR STATIC MIXER

1
DATASHEET FOR EXCESS FLOW CHECK VALVES
DATASHEET FOR AMMONIA COMPRESSOR
DATASHEET-FLOW ELEMENT
DATASHEET-TEMPERATURE INDICATOR
DATASHEET-DIGITAL PANEL METERS

DATASHEET-CONTROL PANEL
1
6
3
2
1
2
ISSUE
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TCE FORM NO. 329 R3
SPEC NO.
TCE-4246A-C-300-005
SECTION : CONTENTS
SHEET 2 OF 3
CONTENTS
SECTION C
SECTION
SPECIFICATION
NO.
ISSUE
NO.
TITLE
NO OF
PAGES
C6
TCE.M4-607-05
R2
DATASHEET-PRESSURE/VACUUM RELIEF
C6
TCE.M4-109-CV
R0
DATASHEET-CONTROL VALVES
MECHANICAL
C7
TCE.M4-107-01
R6
WRITE-UP FOR AMMONIA COMPRESSOR
10
C7
TCE-4246A-300LS-001
R2
PIPING MATERIAL SPECIFICATION (SA1,CR, CA,

CB1, CB2)
18
C7
TCE-4246A-C300-002
R0
C7
TCE-M4-102-01
R3
WELDED UNFIRED PRESSURE VESSELS
10
C7
TCE-M4-102-43
R3
EARTHING CLEAT
C7
TCE-M4-102-34
R3
GUSSETS FOR NOZZLES
TCE-M4-103-99
R3
VALVES AND SPECIALITIES GENERAL

REQUIREMENTS.
C7
C8
PAINTING SPECIFICATION
GENERAL REQUIREMENTS IN ELECTRICAL

TCE.M4-203-01
R8
INDUCTION MOTOR
TCE.M4-208-01
R7
CABLES
TCE-M4-208-11
R3
CABLING ACCESSORIES, CABLE TRAYS,

CONDUITS & PIPES
C9
GENERAL REQUIREMENTS IN MECHANICAL

TCE.M4-134-01
R1
WELDING SPECIFICATION FOR CHEMICAL AND

INDUSTRIAL PLANT PIPING SYSTEMS
23
TCE.M4-134-06
R1
FABRICATION, ERECTION AND TESTING OF

PIPING SYSTEMS FOR CHEMICAL AND
INDUSTRIAL PLANTS.
13
TCE.M4-185-01
R3
INFORMATION TO VENDOR ON QUALITY PLANS &

GENERAL INSPECTION REQUIREMENTS
TCE.M4-186-01
R2
SHOP INSPECTION REQUIREMENTS FOR

UNFIRED PRESSURE VESSELS
TCE.M4-186-04
R2
SHOP INSPECTION REQUIREMENTS FOR VALVES

METALLIC.
TCE.M4-186-05
R2
SHOP INSPECTION REQUIREMENTS FOR PIPES

AND PIPE FITTINGS - METALLIC.
TCE.M4-186-08
R2
SHOP INSPECTION REQUIREMENTS FOR

ROTATING MACHINES MECHANICAL.
ISSUE
R0
TCE FORM NO. 329 R3
SPEC NO.
TCE-4246A-C-300-005
SECTION : CONTENTS
SHEET 3 OF 3
CONTENTS
SECTION C
SECTION
SPECIFICATION
NO.
ISSUE
NO.
TITLE
GENERAL
TERMS,
REQUIREMENTS
C-10
NO OF
PAGES
CONDITIONS
AND
TCE.M4-903
R3
DRAWINGS, ENGINEERING DOCUMENTS &

INSTRUCTION MANUALS
TCE.M4-904
R7
SHOP INSPECTION AND TESTS
TCE.4246A -905
R1
GUARANTEE AND PATENT RIGHTS
TCE.M4-906
R6
PACKING, MARKING AND TRANSPORT

INSTRUCTIONS FOR EQUIPMENT
TCE.M4-907
R5
SPARES AND MAINTENANCE TOOLS & TACKLES
TCE.M4-908
R4
TRAINING OF PURCHASERS PERSONNEL
TCE.M4-914
R5
PROGRESS SCHEDULE AND REPORTS
TCE.M4-915
R4
PERFORMANCE TESTS AT SITE
TCE.M4-916
R4
RATING AND NAME PLATES
TCE.M4-917
R0
SAFETY CONDITIONS FOR UNDERTAKING SITE

WORK
10
ENCLOSURES LIST OF DRAWINGS/DOCUMENT

TCE.4246A-300PI-8650
R0
TCE.4246A-322PI-8725
R0
P & I DIAGRAM FOR LIQUID AMMONIA STORAGE &

TRANSFER
R0
GENERAL ARRANGEMENT FOR LIQUID AMMONIA

STORAGE & TRANSFER
R0
GENERAL ARRANGEMENT FOR AMMONIUM

HYDROXIDE STORAGE & TRANSFER
TCE.4246A322-GA-8595
TCE.4246A-322GA-8600
LEGEND AND SYMBOLS
ISSUE
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TCE FORM NO. 329 R3
SPEC NO.
TCE- 4246A-C300-005
CRITERIA OF ELIGIBILITY FOR
SECTION: C1
SH 1 OF 1
TECHNICAL EVALUATION OF THE BIDS
1. CRITERIA OF ELIGIBILITY FOR TECHNICAL EVALUATION OF THE BIDS

1.1
Experience of Contractor in similar works / Past Performance

For the purpose of this clause similar work means the works of work of one
or more types of the system / subsystems alongwith its components,
accessories & equipment required as per this tender and including all allied
works such as instrumentation, electrical and piping to make the system
complete and including erection & commissioning at site.
The contractor should have the proven technical, commercial and financial
capability in terms of having executed turnkey jobs of this nature as required
in the tender document.
Bidder shall have satisfactory performance of the works carried out. Bidder
shall provide a reference list of previous clients for whom similar work has
been carried out and the value of the jobs. Bidder shall to provide letters from
them for satisfactory performance, workmanship and delivery of items /
system & completion schedules.
1.2
Design, Manufacturing & Quality Control Facilities

Bidder to furnish the details of existing manufacturing (plant and machinery),
infrastructural & quality control facilities available with the bidder.
Bidder shall submit the organisation chart and his technical, supervisory &
managerial establishment and the technical & managerial staff, CAD / CAM
facilities that will be deployed for this project.
1.3
Financial Stability
1.3.1
Turnover :
Average annual financial turnover during last 3 years ending 31st March of the
previous financial year. The contractor shall submit TDS certificates or
audited balance sheets showing receipts from contracts, profit and loss etc in
support of his claim.
ISSUE
R1
TCE FORM 329 R3
SPEC. NO.
SECTION D
DATA SHEET
TCE.4356A-C-300-005
DIGITAL PANEL METERS
SHEET 1 OF 1
Type
Microprocessor based
Mounting
Front facia of panels
size
24 mm (H) x 48 mm (W)
Digit height
12 mm
Enclosure Protection
User Configurable (Universal)
Input
4-20 mA DC from transmitters
Range
User configurable
Engg. Units
kg/ cm2 for pressure

0
C for temperature
Metres for level.

Ampere, Voltage ( User Configurable)
Relay Outputs
1 changeover (For each high and low alarms,

adjustable over 100% range)
Contact Rating
2A, 230 V AC
Power Supply
24 VDC
Accuracy
0.2 % of full scale
Display
4 digit LED display
Quantity
As per P&ID ( for all Analog signals)
Tests
Calibration & Performance tests

HV test
Type test certificate for protection class
DRAWINGS/ DOCUMENTS
1.
Vendor shall submit catalogue & data sheet for review & comments by Purchaser/ Consultant.
2.
Vendor shall submit Instruction Manual for Records.
TEST CERTIFICATES
1.
Vendor shall submit all routine Test certificates for Purchaser/ Consultants review.
2.
Vendor shall submit type test certificates for protection class.
NOTES
1.
Bidder shall indicate all applicable codes and standards.
REV. NO.
PPD. BY:DMG
JOB NO.
DATE
CKD. BY:SPA
TCE
REV. BY
DATE: 17.12.07
4246A
PROJECT: NZOSP, PALAYAKAYAL
TCE FORM 330 R1
TCE CONSULTING ENGINEERS LTD.
SPEC NO.
SECTION : C4
TITLE
SHEET 1 OF 2
TCE.4246A - 952

The Vendor / Contractor shall submit and distribute to the PURCHASER /

OWNER and CONSULTANT / ENGINEER the following number of copies of
the required documents and drawings mentioned in the tender.
Sl.
No.
1.
2.
Description
Vendor /
Contractor
Owner
Engineer
General Correspondence from

Vendor / Contractor
a)
Commercial
Ori.+ 1
3 (*)
b)
Technical
Ori. + 1
3 (*)
General Correspondence from :

a)
TCE
Ori.
b)
NFC
Ori.
3 (*)
3.
Vendor / Contractor Manufacturing,

fabrication, delivery and erection
schedule
3 (*)
4.
Manufacturing Test Reports
Ori. + 3
5.
Operating, Maintenance and Erection

Manuals
6.
7.
a)
Preliminary
3 (*)
b)
Final
3 (*)
Vendor / Contractor Drawings /

Documents
a)
First submission and

subsequent revisions
b)
As-Built
R+6
3 (*)
c)
As-Built (on CD) (Soft Copy)
4 (*)
Draft & Final Reports
(*)
:
Legend :
One copy to TCE Site Office.

n -- Number of Copies required.
S -- Source,
Ori. -- Original,
R -- Reproducible
ISSUE
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TCE FORM 329 R3
OF
SPEC NO.
TITLE
TCE.4246A - 952

SECTION : C4
SHEET 2 OF 2
DETAILS FOR CORRESPONDENCE

1.
Postal Address :
Nuclear Fuel Complex
Department of Atomic Energy,
ECIL Post,
Hyderabad 500 062,
Andhra Pradesh, India.
Attn : Mr. B.Laxminarayana
Project Director (NZOSP)
2.
Telephone
(040) 2718 4337 / -- 2718 4971

(thro office)
Fax
(040) -- 2713 5019
E-mail ID
bln@nfc.ernet.in
Postal Address :
TCE Consulting Engineers Ltd.
Raj Plaza, 2nd Floor,
L. B. S. Marg,
Vikhroli (West),
Mumbai 400 083.
Attn : Mr. V.A.Kunte
Project Manager
Telephone
(022) 6 647 2111
Fax
(022) 6 647 2000
E-mail ID
vakunte@tce.co.in
ISSUE
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TCE FORM 329 R3
OF
SPEC.NO.
TCE.M4-107-01
SECTION: WRITE-UP
SHEET 1 OF 10
AIR / GAS COMPRESSORS
1.0
SCOPE
This specification covers the general design, materials, construction features,
manufacture, shop inspection and testing at manufacturers works, delivery at
site, handling at site, erection, testing, commissioning, performance testing and
handing over of Air / Gas Compressors and Accessories.
2.0
CODES AND STANDARDS
2.1
The design, materials, construction, manufacture, inspection, testing and

performance of the air/ gas compressors and accessories shall comply with all
currently applicable statutes, regulations and safety codes in the locality where
the equipment is to be installed. The equipment shall also conform to the latest
applicable Indian or equivalent standards. Other international standards are
also acceptable, if these are established to be equal or superior to the listed
standards. Nothing in this specification shall be construed to relieve the
CONTRACTOR of this responsibility.
2.2
The following are some of the important codes and standards relevant to this
specification.
API 617
Centrifugal Compressors for Petroleum, Chemical, and Gas

Service Industry Services
API 618
Reciprocating Compressors for Petroleum, Chemical, and Gas

Industry Services
API 619
Rotary Type Positive Displacement Compressors

Petroleum, Chemical, and Gas Industry Services
API 672
Packaged, Integrally Geared Centrifugal Air Compressors for

Petroleum, Chemical, and Gas Industry Services
for
ASME SEC. Boiler and Pressure Vessel Code

VIII DIV.1
TEMA
Standards of the Tubular Exchanger Manufacturers Association
IS 2825
Code for Unfired Pressure Vessels
IS 5456
Code of Practice for Testing of Positive Displacement Type Air

Compressors and Exhausters
IS 6206
Guide for Selection, Installation and Maintenance of Air

Compressor Plants with Operating Pressures up to 10 bars
IS 7938
Air Receivers for Compressed Air Installation
IS 11780
Code for Selection and Testing of Rotary Screw Air

Compressors (Oil Flooded)
ISSUE
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TCE FORM NO. 329 R3
SPEC.NO.
TCE.M4-107-01
SECTION: WRITE-UP
SHEET 2 OF 10
IS 13124
3.0
Reciprocating Gas Compressors - Technical Supply Conditions
DESIGN AND CONSTRUCTION FEATURES

The compressor shall be of reciprocating or centrifugal or screw type as
specified in data sheet A.
3.1
RECIPROCATING COMPRESSORS
3.1.1
Frame
The frame shall be a single casting and robust in construction. It shall be
provided with sufficiently large and easily removable inspection doors so that
the bearings and other parts are readily accessible for checking and
adjustments. Inspection doors shall be dust-proof and oil-tight.
3.1.2 Cylinder
The cylinder shall be made of cast iron or stainless steel or as specified in data
sheet A. The cylinder heads and barrels shall be provided with cooling water
jackets. The design of jackets shall be such that low air discharge temperature
and minimum carbon formation are ensured. The water jackets shall be so
constructed that the flow of water is uniform throughout the cooling surface
and no stagnant water pockets are formed. The walls of the cylinder shall have
sufficient thickness suitable for maximum working pressure and temperature
and shall be suitable for reboring. It shall be provided with liberally sized
valve openings and stream-lined passages. The internal surface of the cylinder
shall be highly polished to reduce wear of the piston rings.
3.1.3 Piston and Piston Rod
The piston shall be of such a design and construction that the piston rings exert
equal pressure at all points of the cylinder bore. The piston rod shall be
designed to take up the full thrust acting on the piston. The piston rings for
non- lubricated type compressor shall be of self lubricating type. Piston speed
shall be maximum 300 M/Min for large capacity compressors and 350 M/Min
for small capacity compressors.
3.1.4 Cross Head
The cross head shall be of solid box type with the faces ground to work closely
with the groove of the guides. The cross head pin shall be case hardened and
ground.
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SECTION: WRITE-UP
SHEET 3 OF 10
3.1.5 Connecting Rod and Crank Shaft

The connecting rod shall be of I cross-section providing adequate strength and
rigidity. The crank shaft shall be adequately designed so as to ensure smooth
running, without vibrations. It shall be accurately finished to size and shall
have sufficient length so as to be fitted to main bearing and flywheel.
3.1.6 Flywheel
The flywheel shall be designed such that it is well balanced and is of sufficient
weight to give an even turning moment. The wheel shall be of robust
construction. The spokes shall have oval cross-section and the boss shall have
split construction such that the wheel runs true with the shaft. The flywheel
shall be suitable for type of power transmission i.e. flat belt, V-belt, direct
coupling etc. between the driver and compressor.
3.1.7 Main Bearings
The main bearings shall be of robust construction assuring long bearing life
and shall have sufficiently large diameter and adequate length. The bearing at
the crank pin end of connecting rod shall be fitted with bronze lined with best
quality white metal. The bearing at the cross head end shall be fitted with a
bushing made of bronze. The bearings shall be made in halves and shall have
forced feed lubrication.
3.1.8 Valves
The valves shall have straight and uniform lift and maximum effective area so
as to ensure low air velocity and minimum valve clearance. The valve plate
discs shall be heat treated, tempered and ground and the valve seat shall be
case hardened. The valve springs shall be capable of effecting quick opening
and closing and shall also provide the required cushioning effect. The valve
design shall be such that the valve can be easily removed for checking and
maintenance.
3.1.9 Lubrication
(a)
Frame Lubrication
Frame lubrication for small compressors with motor rating upto 55 kW
shall be of splash type. The pressurised i.e. forced feed system shall be
used for compressors with higher motor rating. In case of force feed
lubrication, the oil pump shall be either driven by crank shaft of the
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SHEET 4 OF 10
compressor or shall be separately driven. The pump shall draw the oil
from the adequately sized oil well.
(b)
Cylinder Lubrication
For lubricated type of compressors, multi plunger pump or metering
pump shall be used for cylinder lubrication. In case of non-lubricated
type air compressors, a wiper ring shall be provided such that the crank
case oil is not carried to the cylinder along with the piston rod.
3.2
CENTRIFUGAL COMPRESSORS
3.2.1 Casing
Casing shall be either horizontally split or vertically split type made of cast
iron for moderate pressure applications, cast steel for high pressure
applications or as specified in data sheet A. The thickness of casing shall be
suitable for maximum working and test pressures and shall have a corrosion
allowance of at least 3 mm.
3.2.2 Impellers
Impellers shall be open, semi-open or closed type consisting of disk, hub and
blades. The blades shall be either radial or backward leaning type only. The
material of construction shall be as specified in data sheet A. The design shall
be such as to produce low operating stress levels giving high mechanical
integrity.
3.2.3 Gears
The gears shall be of high speed precision helical type designed as per AGMA
standards. The bull gear shall be directly connected to the driver by a low
speed coupling. The bull gear may be integrally forged with its shaft. In case
bull gear is forged separately, same shall be assembled with an interference fit
on its shaft. The pinion shall be integrally forged with its shaft. It shall be
hardened and precision ground to AGMA 13 quality of AGMA 2000-A88 for
longer life.
3.2.4 Bearings and Seals
The bearings used for pinion and impeller shall be such that high stability and
low vibrations are achieved. Tapered - land thrust bearings shall be provided
for rotor assembly. Bearing shoes shall be pressure lubricated and steel
babbited. Bearings shall be comparatively insensitive to load changes and
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variations in oil supply pressure. Hydrostatic squeeze film bearings are also
acceptable. The bull gear shall be supported by horizontally split sleeve journal
bearings and thrust shall be absorbed in either direction by thrust bearings. To
prevent any oil vapour contamination and to ensure oil-free air, mechanical
type air and oil seals shall be provided on the pinion shaft.
3.2.5 Rotor Assembly
Rotor assembly shall consist of pinion shaft to which impellers are attached.
The shaft shall be of forged carbon steel or stainless steel or as specified in
data sheet A. A thrust collar shall be provided on pinion shaft.
3.3
SCREW COMPRESSORS
3.3.1 Casing
Casing shall be of barrel type made of cast iron or fabricated steel for moderate
pressure applications, cast steel or stainless steel for high pressure applications
or as specified in data sheet A. For water injected applications the casing shall
be of stainless steel or as specified in data sheet A. Casing shall have built-in
air passages either as cast or machined.
3.3.2 Rotors
Rotors shall be of asymmetric profile. The material of construction of rotors
shall be as specified in data sheet A. The rotors shall be dynamically balanced
before and after mounting timing gears and thrust collars. The rotors shall be
ultrasonically tested. For non-lubricated screw compressors rotors shall be
lined with PTFE.
3.3.3 Gears
Gear pair shall be used to step up speed of the compressor. Helical gear
hardened to minimum 55 RC shall be used. Gear shall be shrink fit on drive
shaft and shall mesh with pinion mounted on extended portion of male rotor.
Gears shall be designed as per AGMA standards.
3.3.4 Bearings
The rotors shall be carried in heavy duty ball and roller bearings to take radial
and axial loads or journal bearings with thin babbitt metal lining.
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SECTION: WRITE-UP
SHEET 6 OF 10
3.3.5 Air- Oil Separator

In case of lubricated screw compressors, high efficiency air-oil separation
system shall be provided to ensure removal of oil.
4.0
ACCESSORIES
Accessories such as intake filter, silencer, inter-coolers, after -coolers, oilcoolers, receivers, control cabinet etc. shall be supplied to make the system
complete in all respects.
4.1
INTAKE FILTER
The intake filter shall be generally as per IS 6206. The type of intake filter
shall be as specified in data sheet A. The filter shall be designed to retain
particles of one (1) micron and above with ninety-seven (97) percent
efficiency. In case of cloth filter, the filter element may be of nylon,
polypropylene or woollen cloth attached to the wire netting.
4.2
INTER-COOLERS
For multi stage compressors, inter-coolers shall be provided. These shall be of
shell and tube type, with removable tube bundles. The tubes shall have
sufficient thickness to withstand the operating pressure and shall be carefully
expanded into the tube sheets. Capacity of inter-coolers shall be twenty (20)
percent more than the compressor capacity or as specified in data sheet A.
Design pressure shall be twenty-five (25) percent more than the working
pressure or as specified in data sheet A. The material of construction and
design shall be as specified in data sheet A.
4.3
AFTER-COOLERS AND OIL-COOLERS

The construction features, design etc. shall be as per inter-coolers described
above. Capacity of after-coolers and oil-coolers shall be twenty (20) percent
more than the compressor capacity or as specified in data sheet A. Design
pressure shall be twenty-five (25) percent more than the working pressure or as
specified in data sheet A.
4.4
RECEIVERS
Receivers shall generally conform to IS 7938. Receivers shall be provided with
two (2) suitably sized safety valves to relieve the full compressor discharge
capacity individually and shall be set at a pressure 1.25 times the operating
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SECTION: WRITE-UP
SHEET 7 OF 10
pressure. The material of construction and design shall be as specified in data

sheet A.
5.0
MOTOR RATING
Motor shall be of suitable rating considering compressor power requirements.
Motor rating shall be calculated as follows :
(a)
If compressor shaft input power requirement is 100 KW and above,

Motor rating in KW shall be = 1.10
SKW
t
(b)
If compressor shaft input power requirement is less than 100 KW,

Motor rating in KW shall be = 1.12
SKW
t
Where,
SKW = Shaft Power at selected speed in KW
t = Efficiency of transmission
6.0
CAPACITY CONTROL
Capacity control shall be achieved either by speed variation or at constant
speed as specified in data sheet A. In case where capacity control is to be
achieved at constant speed, following methods are generally available. Data
sheet A shall be referred for method to be actually employed.
(a)
(b)
(c)
(d)
(e)
(f)
(g)
6.1
Automatic start-stop of the compressor

Automatic load-unload of the compressor
Throttling of suction valve
By-passing air or gas from delivery to suction inlet
Increasing clearance volume by a clearance pocket
Variable filling using a by-pass valve.
Movable inlet guide vanes.
DUAL TYPE CONTROL

Capacity control by start-stop and load-unload of compressors is also known as
dual type control, and same is described below.
6.1.1 The dual type control system shall permit operation of each compressor in
either of the following two regulations:
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(a)
(b)
Continuous Run-Load-Unload Regulation.

Automatic Start-Stop Regulation.
6.1.2 Under continuous Run-Load-Unload Regulation, the drive motor shall run
continuously while the compressor shall be loaded at pre-set (adjustable) cut-in
pressure as the receiver pressure falls and unloaded at a higher pre-set
(adjustable) cut-out pressure, as the receiver pressure rises. With automatic
Start-Stop Regulation, the drive motor shall automatically start at pre-set
(adjustable) cut-in pressure as the receiver pressure falls and automatically stop
at a pre-set (adjustable) higher cut-out pressure as the receiver pressure rises.
6.1.3 With either system, the compressor shall always be unloaded when the drive
motor starts. The unloaders shall keep the compressor unloaded till the drive
motor comes to full speed.
6.1.4 Each compressor shall be provided with one selector switch having three
positions marked AUTO-OFF-ON for the following functions:
(a)
(b)
OFF AUTO -
(c)
ON
Stops the motor.

Keeps the compressor(s) in load / unload mode as
selected by master selector switch.
Starts the motor of the compressor in strart-stop
regulation as selected by master selector switch.
For manual start up by push buttons with load /
unload regulation.
6.1.5 Two (2) Compressors Operation

A master selector switch common to both the compressors shall be provided
having two positions marked AB and BA. When the master selector switch
is in position ABand the individual compressor control switches are in
AUTO position, compressor A shall have continuous run-load-unload
regulation and compressor B shall have auto start-stop regulation. In the
other position of the master selector switch BA, compressor B shall have
continuous run-load-unload regulation while compressor A shall have startstop regulation.
6.1.6 Three (3) Compressors Operation
A master selector switch common for three (3) compressors shall be provided
having three (3) positions marked AB/C, BC/A and CA/B. When the
individual compressor control switch is in AUTO position and the master
selector switch is in position AB/C, compressors A and B shall have
continuous run-load-unload regulation and compressors C shall have auto
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start-stop regulation. Similarly with master selector switch in position BC/A,

compressors B and C shall have continuous run-load-unload regulation and
compressor A shall have auto start-stop regulation. With master selector in
position CA/B, compressors C and A shall have the continuous run-loadunload regulation while compressor B shall have auto start-stop regulation.
6.1.7 Four (4) Compressors Operation
A master selector switch common for four (4) compressors shall be provided
having four (4) positions marked AB/C, BC/D, CD/A, DA/B. When the
individual compressor control switches are in AUTO position and the master
selector switch is in position AB/C, compressors A and B shall have
continuous run-load-unload regulation and compressor C shall have auto
start-stop regulation. Similarly with master selector switch in position BC/D,
compressors B and C shall have continuous run-load-unload regulations
and compressor D shall have auto start-stop regulation. With master selector
in position CD/A compressors C and D shall have continuous run-loadunload regulation while compressor A shall have auto start-stop regulation.
With master selector in position DA/B compressors D and A shall have
the continuous run-load-unload regulation while compressor B shall have
auto start-stop regulation. Fourth compressor not indicated in the selector
position shall be on manual control.
6.2
Two pressure switches shall be provided to monitor receiver pressure for each
compressor, one for load-unload control and the other for start-stop control
considering two (2) steps regulation for load-unload mode. In case number of
steps are more as indicated in data sheet A, number of pressure switches
provided shall be sufficient to meet the requirement.
6.3
Pressure switches with alarm initiating contacts shall be provided for the
receiver high and low pressures.
6.4
The dual control units shall be complete with pressure switches, solenoid
valves, control air tubing, air filter (if required) and other accessories as
required for the afore-mentioned operations.
6.5
For centrifugal compressors anti-surge control shall also be provided to protect

compressor from surging.
6.6
One potential free contact shall be made available for each compressor for
remote alarm under trip condition and a common contact for compressor auto
start.
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SECTION: WRITE-UP
SHEET 10 OF 10
6.7
Green and red lamps shall be provided to indicate motor running and stop
conditions respectively.
6.8
Motors shall be provided with motor winding over-heat sensors and bearing
temperature sensors for alarm indication and to trip the motor.
6.9
For compressors driven with turbine, the required turbine control and
instrumentation shall be provided.
6.10
For air / gas compressors, depending on the hazardous area classification,

motors and instrument enclosures shall be explosion-proof certified for the
specific area.
7.0
NOISE AND VIBRATIONS
7.1
Noise level produced by any rotating equipment individually or collectively

shall not exceed 85 dB(A) measured at a distance of 1.5 metres from the
source in any direction.
7.2
The overall vibration level shall be as per zones A and B of ISO 10816-1.
Vibration dampening pads if required, shall be provided.
8.0
PERFORMANCE GUARANTEES
Performance parameters to be guaranteed by the CONTRACTOR and
tolerances permitted shall be as indicated in section C and / or data sheet A.
BIDDER shall confirm acceptance of these by indicating values in data sheet
B. Compressor or any portion thereof is liable for rejection, if it fails to give
any of the guaranteed performance parameters.
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SPEC.NO.
TCE.M4-107-01
SECTION: WRITE-UP
SHEET 1 OF 2
DATA SHEET C
DATA TO BE FURNISHED BY THE CONTRACTOR AFTER THE
AWARD OF CONTRACT
1.
List of drawings and documents to be submitted for review, approval and

information with scheduled submission dates
2.
Quality Assurance Plan (QAP)
3.
Calculations for compressor capacity, drive motor rating, selection of speed

reducers and couplings. Torsional vibration analysis for centrifugal and screw
compressors
4.
Thermal design calculations for inter-coolers, after-coolers and oil-coolers
5.
Detailed P&I diagram showing clearly the scope of supply of equipment,

piping with line sizes and material specifications, valves, specialities,
instrumentation and control and all the accessories. All equipment, lines,
valves, specialities and instruments shall be tagged as per the PURCHASERs
procedure to be given to the successful BIDDER. All terminal points shall be
clearly identified. All design data and other information furnished in data
sheets A and B shall be covered either in this drawing or other relevant
drawings or documents mentioned below.
6.
Detailed equipment list and bill of materials of all items in the

CONTRACTORs scope
7.
Sub-vendor list for all bought-out items
8.
Mechanical design calculations for inter-coolers, after-coolers, oil-coolers,

moisture and oil separator and receivers
9.
Characteristic curves of compressors. For centrifugal compressors, in addition

to curves for operating conditions, characteristic curves shall be submitted
considering minimum and maximum ambient temperature, minimum and
maximum humidity and minimum and maximum frequency conditions
10.
Dimensioned to-scale equipment layout drawing showing all equipment,

accessories, relevant external dimensions, location and elevation of terminal
points, details of piping and electrical connections to be made by the
PURCHASER, clearances required for erection, dismantling, operation and
maintenance
ISSUE
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TCE FORM NO. 329 R3
SPEC.NO.
TCE.M4-107-01
SECTION: WRITE-UP
SHEET 2 OF 2
DATA SHEET C (CONTD.)

11.
Dimensioned cross-section drawings of compressors and other proprietary

items with part list and materials of construction
12.
Detailed fabrication drawings of all fabricated equipment like inter-coolers,

after-coolers, air receivers etc.
13.
Line designation schedule for all lines in the CONTRACTORS scope
14.
List of valves, specialities and instruments in the CONTRACTORS scope

with tag numbers, type, makes, pressure ratings, materials of construction and
ranges for instruments etc.
15.
Manufacturers drawings, data sheets and catalogues for valves, specialities

and instruments etc.
16.
Dimensioned to-scale piping layout drawing for piping in the

CONTRACTORs scope with allowable forces and moments on the piping
nozzles and displacement of the nozzles
17.
Overall foundation plan, base frame drawing for each equipment, static and
dynamic loads on each of the anchor bolts and dimensional details of pockets
and anchor bolts
18.
Motor drawings
19.
Electrical control wiring diagrams with all interlocks
20.
Control philosophy, interlock description and logic diagrams
21.
Dimensional to-scale general arrangement and section drawings of MCC and

instrument control panel with complete bill of materials
22.
List of alarms and trip settngs
23.
Erection, start-up, operation and maintenance manual complete with

lubrication schedule etc.
ISSUE
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TCE FORM NO. 329 R3
R0 2002-09-30
TCE.M4-CH-X-PDS-440
FILENAME : PDS440.DOC
SECTION

PROCESS DATA SHEET FOR STATIC MIXER
RE
V.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
OUTDOOR / INDOOR
INTERMIT. / CONT.
12hr/day
PHYSICAL PROPERTIES
1
1
FLUID NAME
Ammonia
PHASE :
GAS/LIQ./SOLID
13.
DENSITY
15.
16.
17.
ASME SEC.VIII DIV. 1, ANSI B16.5
MODEL NO.
LOCATION
DUTY
12.
14.
322-SM-101 A/B
02 Nos.
Liquid. Ammonia & DM Water
SERVICE
DESIGN CODE
BIDDER / VENDOR
10.
11.
CONSTRUCTION DATA
TATA CONSULTING ENGINEER
GENERAL
ITEM TAG NO.
QUANTITY
1
4
1
6
DM water
Liquid
Liquid
580
1000
cP
&%
NA
NA
kg/m3
VISCOSITY
P
SOLIDS : SIZE
P
LIQ. NH3
CS
FLANGES
CS
370
BOLTS & NUTS
CS
12.7
2.5
GASKETS
AMB
AMB
SUPPORTS
21.
ACTUAL PRESSURE DROP
kg/cm2
NOZZLES
22.
ALLOWABLE PRESSURE DROP
kg/cm2
JACKET
23.
DEGREE OF HOMOGENEITY
100
NOZZLE SCHEDULE (REFER NOTE 4)
COMPOSITION /
TEMPERATURE /
DENSITY
BLENDING /
SUSPENDING SOLIDS/
DISSOLVING / HEAT
TRANSFER/GAS DISP.
ACCESSORIES BY VENDOR
30.
LIFTING LUGS
COMPANION FLANGES,
NUTS,BOLTS & GASKETS
EARTHING BOSS
31.
INSULATION
32.
WEIGHT OF STATIC MIXER :
29.
REFER NOTE 5
Low Temp. Carbon Steel
TEMPERATURE,0C
28.
mm
CLADDING / LINING
PRESSURE, kg/cm2g
27.
3 mm
INTERNALS
20.
26.
kg/cm2(g)
DM Water
200
PURPOSE OF MIXING
kg/cm2(g)
Low Temp. Carbon Steel
19.
25.
HORIZONTAL/VERTICAL
YES / NO
0
0C
C
kg/cm2(g)
kg/cm2(g)
HOUSING
FLOWRATE, kg/hr
MEASURED PARAMETER FOR

DEGREE OF HOMOGENEITY
mm
mm
mm
FIXED / REMOVABLE
18.
24.
INSIDE PIPE DIAMETER

SCHEDULE / THICKNESS
LENGTH FLANGE TOFLANGE
MIXING ELEMENTS
NO.OF ELEMENTS
POSITION
JACKET
DESIGN TEMP.: PIPE/JACKET
DESIGN PRESS.: PIPE/JACKET
HYDROTEST PRESS PIPE/
JACKET
CORROSION ALLOWANCE :
PIPE / JACKET
SURFACE TREATMENT &
PAINTING
PERFORMANCE DATA
FLUID NAME
SHEET 1 OF 1
REV.
NO.
YES / NO
AS PER PIPING SPEC. /
NA
YES / NO
YES / NO
SIZE
NB
RATING
#
FACING
FINISH
INLET
40
OUTLET
40
SIDE NOZZLE
40
JACKET INLET
JACKET OUTLET
VENT
DRAIN
INSPECTION & TESTS (REF.NOTE 3, 6)
33.
1) EMPTY
kgs.
HYDROTEST
34.
2) OPERATING
kgs.
HOMOGENEITY TEST
YES / NO
35.
3) FULL OF WATER
kgs.
PRESSURE DROP TEST

MATERIAL TEST CERTIFICATE
SPARK TEST ( NOTE 8 )
YES / NO
YES / NO
NA
36.
37.
38.
39.
4
0
40.
41.
42.
43.
44.
45.
OVERALL SPACE REQUIREMENTS :
YES / NO
mm * mm * mm
NOTES : 1) - INDICATES BIDDER TO SPECIFY.

2) NA - INDICATES NOT APPLICABLE.
3) - ALL TEST INSTRUMENTS SHALL BE TRACEABLE TO NATIONAL STANDARDS.
4) REFER ATTACHED PIPING MATERIAL SPECIFICATIONS
5) REFER ATTACHED SPECS. FOR SURFACE TREATMENT & PAINTING
6) REFER ATTACHED SPECS FOR SHOP INSPECTION REQUIREMENTS
7) DIRECTION OF FLUID FLOW TO BE MARKED ON DRAWINGS & EQUIPMENT BY BIDDER.
8) SPARK TEST TO BE PERFORMED FOR LINED ITEMS.
REV. NO
PPD.BY:
SPP
TCE JOB NO.
CLIENT : NUCLEAR FUEL COMPLEX
PPD. BY
/ DATE
CKD.BY
/ DATE
CKDBY:
VAK
TCE-4246A
PROJECT :NZOSP, PALAYAKAYAL
DATE:
PDS NO. :TCE-4246A-CH-SM-PDS-322SM101
R0
SPEC NO.
SECTION : C2
SHEET 1 OF 3
TITLE
TCE.4246A - 950
1.
Owner / Purchaser
Nuclear Fuel Complex, Hyderabad.
2.
Consultant / Engineer
TCE Consulting Engineers Ltd., Mumbai
3.
Project Title
New Zirconium Oxide & Sponge Project

(NZOSP)
4.
Location
Palayakayal, Pazhayakayal Post, Tuticorin

Tiruchendur highway, Srivaikundam Taluk,
Tuticorin District, Tuticorin 628 152 Tamil
Nadu
5.
Altitude
(+) 5 m above Mean Sea Level ( MSL )
6.0
Transport
6.1
Railway
Nearest Railway Station
Tuticorin (Broad Gauge)
6.2
Road
The site is located at Pazhayakayal Post,

Tuticorin Tiruchendur highway, and is
approx. 17 km south of Tuticorin.
6.3
Air Port
Madurai
6.4
Sea Port
Tuticorin
7.0
Ambient Air
Temperatures
a) Maximum dry bulb temp.
38.2 Deg. C (in the month of May)
b) Minimum dry bulb temp.
19.5 Deg. C (in the month of January)
c) Average Minimum
24.5 Deg. C
d) Average Maximum
32.3 Deg. C
e) Design wet bulb temp. for

cooling tower
26.5 Deg. C
8.0
Design Ambient
Temperature for
electrical equipment
45 Deg. C
PROJECT INFORMATION GENERAL 4246A_950_R1.doc
21.01.2005
ISSUE
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SPEC NO.
SECTION : C2
SHEET 2 OF 3
TITLE
TCE.4246A - 950
9.0
Rainfall
a) Annual Average
500 mm
b) Peak Annual Rainfall
909 mm
c) Maximum Intensity
149.1 mm / hr
d) Design Intensity
75 mm / hr.
e) Period of rainfall
Major portion from October to December
10.0
Relative Humidity
a) Maximum
80 %
b) Minimum
40 %
c) Average
60 %
11.0
Wind Data
a) Basic Wind Speed
55 m / sec as per IS : 875 ( Part 3 ) - 1987
b) Wind Direction
Predominantly from North, North-East, West

and East
12.0
Seismic Data
a) Zone
Zone II as per IS : 1893 - 2002
13.0
Climate
Coastal and highly corrosive
14.0
Longitude
780 7 E (approx.)
15.0
Latitude
80 42 N (approx.)
21.01.2005
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SPEC NO.
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SHEET 3 OF 3
TITLE
TCE.4246A - 950
PROJECT SITE OFFICE DETAILS :
NUCLEAR FUEL COMPLEX -- NZOSP

TUTICORIN-TIRUCHENDUR HIGHWAY,
PAZHAYAKAYAL POST,
SRIVAIKUNDAM TALUK,
TUTICORIN- 628 152
ATTN : EXECUTIVE ENGINEER
PHONE (O)
04630-276200
TELEFAX
04630- 276111
21.01.2005
ISSUE
R2
TCE FORM 329 R3
SPEC NO.
SECTION: C3
TITLE
TCE-4246A - 951
PROJECT INFORMATION - ELECTRICAL
SHEET 1 OF 2
1.0
SUPPLY & DISTRIBUTION
1.1
Primary Power Supply from Grid

Class IV
110 kV, 3-Phase , 50 Hz, Solidly grounded
1.2
Primary Distribution Voltage
11 kV, 3-Phase, 50 Hz, Solidly grounded
1.3
Secondary Distribution Voltage
415V, 3-Phase, 4-WIRE, 50 Hz, Solidly grounded
Stand by emergency power

supply - class III
415 V DG Supply
UPS POWER SUPPLY FOR

CRITICAL MOTORS CLASS II
415 V , 3-Phase, AC, 50 Hz
1.4
1.5
2.0
2.1
2.2
AUXILIARY POWER SUPPY

Lighting fixtures, space heaters,
1-phase motors, 1-phase
receptacles -- CLASS III / IV
230 V, 1-phase, 50 Hz, AC
Control Supply
( a ) For substation control and

protection CLASS I
110 V DC, 2 WIRE.
( b ) For Instrumentation and Control

- Process & utilities- CLASS II
230 V AC, 1-phase Through UPS
( c ) For MCC control CLASS IV /

III
230 V , 1-phase, AC
3.0
VOLTAGE & FREQUENCY VARIATION : This shall be as follows : -
3.1
AC SUPPLY
VOLTAGE VARIATION:
(+) / (-) 10%
FREQUENCY VARIATION
(+) / (-) 5%
COMBINED VOLTAGE & FREQUENCY

VARIATION
(+) / (-) 10%
ISSUE
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PROJECT INFORMATION-ELECTRICAL.doc21.12.2004
TCE FORM 329 R3
OF
SPEC NO.
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TITLE
TCE-4246A - 951
PROJECT INFORMATION - ELECTRICAL
3.2
DC SUPPLY VOLTAGE VARIATION
4.0
Each of the above supplies will be made

available at one Terminal Point. Vendor shall
provide for further distribution of supply. If
any other supply is desired by the Vendor, he
shall provide for all the necessary hardware
to derive this supply from the Control Supply
provided by the Purchaser.
SHEET 2 OF 2
(+) / (-) 10%
ISSUE
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PROJECT INFORMATION-ELECTRICAL.doc21.12.2004
TCE FORM 329 R3
OF
SPEC NO.
SECTION: C5
SH. 1 OF 11
TCE- 4246A C300-005
SCOPE AND GENERAL REQUIREMENTS

OF THE TENDER
1. SCOPE
1.1
The scope includes the design, preparation of detailed drawings, fabrication,

testing, inspection, supply, transportation to site, unloading, safe storage and
handling at site, erection, testing & commissioning of the Liquid Ammonia &
35% Ammonium Hydroxide solution Storage & Transfer System and
Accessories as given below:
1.1.1
LIQUID AMMONIA & 35% AMMONIUM HYDROXIDE

STORAGE & TRANSFER SYSTEM AND ACCESSORIES
SR.
No.
Equipment
Quantity
SOLUTION
Details
Liquid Ammonia & 35% Ammonium Hydroxide solution

Storage & Transfer System and Accessories
1
Liquid
Storage
Bullets
Ammonia
vessels
/ 02 Nos.
Detailed scope &
specifications are
given in section C6
Technical
Specifications
of
Liquid Ammonia &
35%
Ammonium
Hydroxide solution
Storage & Transfer
System
35%
Ammonium
Hydroxide
solution 02 Nos.
Storage vessels/Bullets
Ammonia vent vessel
Ammonia Compressors 02 Nos.
Online Mixer
02 Nos.
Instrumentation
For Safe operation

For
Ammonia
of
Ammonia
Compressor
system
Compressor
only
system.
Electrical
Detailed
scope
As per battery limits given in Specific
shown in TCE.4246A- Electrical
322-PI-8725 R0 issue requirements
of
section C-6
1 No.
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SPEC NO.
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SH. 2 OF 11
TCE- 4246A C300-005

OF THE TENDER
1.2
This specification covers the requirements of design, preparation of detailed

drawings, supply of materials & accessories, fabrication, manufacture, testing,
inspection at Vendors / Sub-Vendors works, packing, forwarding,
transportation and delivery at site, safe storage at site, transport to the site of
installation, Installation / erection, mechanical completion, testing at site, precommissioning, commissioning of the Liquid Ammonia & 35% Ammonium
Hydroxide solution Storage & Transfer System and Accessories alongwith its
associated sub-systems and accessories complete in all respects,
performance testing at site, supply of necessary documentation / calculations
/ drawings, manuals etc. for comments / approval by purchaser / consultant,
supply of as-built documents / drawings described in various sections of this
specification.
1.3
It is not the intent to specify completely herein all details of design and
construction of equipment or materials to be supplied or of services to be
rendered. However, the equipment, materials and services shall conform in
all respects to high standards of engineering design, workmanship and be
capable of performing in continuous commercial operation in a manner
acceptable to PURCHASER who will interpret the meaning of drawings and
specifications and shall have the power to reject any work or materials which
in his judgement are not in full accordance therewith.
1.4
The scope of work under this contract shall also cover following :
a) Supply of equipment and accessories as specified.
b) Unloading, Safe storage of equipment supplied by CONTRACTOR &
Unloading & Safe Storage of equipment and free-issue items
wherever required, supplied by PURCHASER.
c) Taking over the equipment from PURCHASER'S storage / unloading
area for equipment and free-issue items supplied by PURCHASER.
d) Transfer of material / equipment to CONTRACTOR'S storage area.
e) Maintaining equipment during storage and installation in safe custody.
f)
Installation of equipment and carrying out wiring, cabling and earthing

to complete the liquid ammonia & 35% ammonium hydroxide solution
storage & transfer system as detailed under the technical
requirements of the enclosed sections.
g) Installation of equipment at site requiring material handling including

hoisting facilities.
h)
Testing and commissioning of the equipment within CONTRACTOR'S

scope for PURCHASER'S satisfaction.
i)
Providing 'As-Built Drawings' and draft and final Operation &

Maintenance manuals.
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SH. 3 OF 11
TCE- 4246A C300-005

OF THE TENDER
j)
Obtaining all the clearances/ approvals from external agencies such

as CCOE etc.
k) Providing with foundation drawings so as to enable the purchaser to

take up with civil contractor. However minor civil works shall be in the
scope of the vendor.
l)
Supply of essential spares.
2. INSTRUCTION TO BIDDERS
2.1
Bidders shall completely familiarise themselves with the scope of work

involved & the job completion schedule. Any clarification required shall be
sought from PURCHASER / CONSULTANT, prior to quoting for the Bid.
2.2
Bidder shall ensure that the bids are complete & are prepared in the specified
form. Incomplete bids are liable for rejection. Deviation, if any, shall be listed
in Section-D; Schedule of Deviations (from Technical Specifications &
General conditions). Except for these deviations, it is assumed that BIDDER
shall comply with all requirements of the specifications. Any deviation sought
at later date will not be entertained.
2.3
While quoting the prices, BIDDER shall quote separately for supply including
all taxes, duties & levies considered and separately for erection, testing &
commissioning including all taxes, duties & levies considered.
2.4
Bidder shall quote firm price which will be kept firm throughout the duration of
the contract.
2.5
The price schedule shall be strictly as per Section E of this specification.
2.6
The make of components shall be as per the List of approved sub-vendors

of Section C and / or subject to PURCHASER / CONSULTANT approval. In
case, sub-vendors are not mentioned for some items, bidders shall identify
the sub-vendor considered for these items and mention in the technical bid
documents. In all cases, after placement of the order, the main contractor /
main vendor shall submit the list of sub-vendors to Purchaser / Consultant for
comments / approval and the order shall be placed onto sub-vendors only
approved by Purchaser / Consultant.
2.7
PURCHASER can add / delete items included in scope of work. Unit rates for
different items shall prevail under such eventuality.
2.8
Bidder may provide a separate addendum to our price schedule format and
submit the unpriced format of the addendum with the technical bid (SectionD) and priced portion of the addendum with the priced bid (Section-E).
Description of items offered against such additional unit rates considered by
ISSUE
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TCE FORM 329 R3
SPEC NO.
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SH. 4 OF 11
TCE- 4246A C300-005

OF THE TENDER
the bidder shall be mentioned in Section D of the bid (unpriced portion) and
the rates / prices quoted shall be included in Section E (priced portion of the
bid). Purchaser / Consultant shall review these points from technical and
commercial considerations and discuss, if required with the bidders at the
time of technical bid evaluation. The bid shall be evaluated on lump sum
basis including the spares.
2.9
PURCHASERS RIGHT:
The PURCHASER does not bind himself to accept the lowest or any Bid and
reserves the right to accept or reject any Bid or a portion thereof without
assigning any reason thereof.
2.10
ACKNOWLEDGEMENT OF ENQUIRY:
BIDDER shall acknowledge the receipt of enquiry and within two (2) days
advise whether he will be quoting or not. If the BIDDER is not quoting, all
enclosures to this enquiry must be returned promptly to the issuing authority
with REGRET letter. All specifications and documents enclosed are
PURCHASERs property and are to be used only for the purpose of this
enquiry and any order which may result from it.
2.11
DELIVERY:
Tenderers should note that no tender will be considered by Purchaser unless
the Tenderer can meet the delivery schedule specified by the Purchaser. All
equipments / machinery / plant / components covered by this tender
document should be supplied on or before 24 Weeks or as specified in the
tender document from the date of receipt of LOI. The prices quoted by the
tenderer should include all charges involved for direct and safe delivery of the
items by Road to the Project site of the Purchaser. If a tenderer so desires,
separate lumpsum charges for transportation and safe delivery to the
Purchasers site at Palayakayal could be furnished. Purchaser will neither
undertake responsibility for transit insurance nor pay for it separately. No
other, delivery term will be accepted by the Purchaser. The installation and
commissioning of the Liquid Ammonia & 35% Ammonium Hydroxide solution
Storage & Transfer System shall be carried out within 8 weeks from the date
of intimation of site readiness. The vendor will depute personnel to site and
carry out joint inspection of site to confirm site readiness.
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SH. 5 OF 11
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2.12
The OWNER reserves the right to :
2.12.1 Increase / decrease the quantities of equipment involved in scope of

supply of CONTRACTOR.
2.12.2 The item rates for supply & installation in Section-E shall be applicable for:
any increase / decrease in quantities without any ceiling on variation.
2.12.3 Splitting of the order for individual sub-systems / package systems
mentioned in the tender.
2.12.4 Calculating the extra price / price reduction on account of any variation.
2.12.5 The prices for new items shall be negotiable.
2.12.6 All site test reports in a specified format maintained by the
CONTRACTOR, duly approved by the CONSULTANT / PURCHASER
shall be handed over to the PURCHASER/CONSULTANT after
completion of job, as per Vendor Distribution Schedule enclosed.
2.12.7 In overall planning of installation work, it shall be the responsibility of
CONTRACTOR to minimise wastage of materials and consumables.
2.12.8 The Contractor shall supply all the required documentation / drawings as
mentioned in document no. TCE.4246A-952 / R0 enclosed as a part of
this tender.
3. GENERAL REQUIREMENTS
3.1
The following definitions shall cover the scope of work and as such the
quoted prices shall be based on the same considerations. Payment claims
arising out of wrong understanding shall not be entertained or paid for.
3.1.1
Supply, Installation, Testing & Commissioning:

The items are enlisted below in and Section E 'Schedule of Prices' enclosed
in this specification. Following works are envisaged for these items under the
head of Supply and Installation, Testing and commissioning.
3.1.1.1
SUPPLY:
This shall include supply of equipment including packing / forwarding,
transport and insurance charges complete with all fittings and accessories
which form integral part of the equipment for installation purpose to ensure
satisfactory commercial operation and timely delivery of the equipment to site.
The place of supply shall be Zirconium Complex at Palayakayal near
Tuticorin, Tamilnadu. Manufacturing, inspection & Testing at vendor's / subvendors works of equipment, accessories and items, shall conform to
relevant standards and meet statutory approvals.
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3.1.1.2
INSTALLATION, TESTING & COMMISSIONING:

This shall cover:
a)
Unloading, handling, storage of equipment, transportation of

equipment from CONTRACTOR'S and from PURCHASER'S stores to
their proposed locations.
b)
Installation of equipment as per Manufacturer's guidelines or

specification drawings and / or relevant Indian Standards, Codes of
Practice, including supply of materials / fittings / accessories as are
necessary for the completion of the installation in all respects, and
c)
Testing and commissioning of the equipment as per manufacturer's

guidelines, Indian Standards, Codes of practices etc.
The PURCHASER / CONSULTANT may ask for such additional tests
at site as in his opinion are necessary for determining that the works
comply with the specification. The CONTRACTOR shall be
responsible for carrying out the same at no extra cost to the
PURCHASER.
d)
Preparation of 'AS BUILT' Drawings
e)
The VENDOR shall arrange following at his own cost.

i. Adequate quantum of welding electrodes including special
electrodes and welding units required for erection.
ii. All consumable items viz. kerosene oil, cotton wool, emery
paper etc.
iii. All erection tools and tackles, cranes, hoisting equipment, etc
as required.
iv. All skilled, semi-skilled and unskilled labour required for
erection. Any facility, as required, for the labour force such as
accommodation, transport, medical facility, insurance etc.
v. First fill of lubricants and grease etc.
vi. Chemical cleaning operation for Liquid Ammonia & 35%
Ammonium Hydroxide solution Storage & Transfer System and
piping.
vii. Commissioning the Liquid Ammonia & 35% Ammonium
Hydroxide solution Storage & Transfer System and
accessories and handing over to PURCHASER.
3.2
CODES AND STANDARDS:

All equipment, supply, installation, testing and commissioning shall comply
with the requirements of SMPV Rule, latest editions of Indian Standards and
Codes of Practices.
Where these standards are in conflict with the
stipulations of this specification, this specification shall govern.
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3.3
DRAWINGS:
3.3.1
All engineering documents & drawings, construction purpose drawings, cable

schedules for execution of contract works, Operation & Maintenance manuals
etc. will be prepared & furnished by the Contractor for review, comments,
approval by PURCHASER / CONSULTANT.
3.3.2
The drawings attached with this specification, are for the general guidance of
the BIDDER. The CONSULTANT / PURCHASER may also issue further
drawings and sketches if considered necessary during execution of the work.
3.4
TESTING AND COMMISSIONING:
3.4.1
The performance and commissioning tests shall be carried out as per

Section-C of this specification. It is the responsibility of the Contractor to
arrange for required test equipment and instruments for such purpose.
3.4.2
The PURCHASER may ask for such additional tests on site, as in his opinion
are necessary to determine that the work comply with the specifications, of
manufacturer's instruction or IS code of Installation. The CONTRACTOR
shall be responsible and bear the cost of such additional tests.
3.4.3
All routine tests shall be conducted in the presence of PURCHASER /

ENGINEER on all equipment as per relevant IS standards.
3.4.4
Typical type tests certificate for all equipment of equivalent ratings shall be
submitted for scrutiny / approval by PURCHASER / CONSULTANT.
3.4.5
All commissioning tests shall be carried out in the presence of

PURCHASER'S representative and approval for the same shall be obtained
before commissioning the installations.
3.4.6
All instruments and accessories required for testing and commissioning of the
items specified shall be provided by the CONTRACTOR at no extra cost for
the duration of Performance Test.
3.4.7
All instruments used for Testing and Commissioning shall have valid
calibration certificates, traceable to National / International Standards of
repute.
3.4.8
All instruments used for testing at vendors / sub-vendors works or at site

shall have valid calibration certificates, traceable to national / international
standards of repute. The calibration certificates shall be presented to
PURCHASERS / CONSULTANTS representative.
3.5
MAINTENANCE REQUIREMENTS:
3.5.1
In order to carry out preventive maintenance, it should be possible to readily

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OF THE TENDER
disassemble, repair, re-assemble the equipment in the shortest period and to
attend to any defect by a minimum disassembly.
3.5.2
The BIDDER shall furnish one complete set of any special maintenance tools
required for normal maintenance of equipment. The prices for the same shall
be indicated in Section-E Format for Submissions of Part-II.
3.5.3
The BIDDER shall confirm that space shown for the equipment is adequate
from point of view of access, easy maintenance and for day to day operation.
3.5.4
All system must have convenient maintenance characteristics including :
Minimum disturbance to production during preventive maintenance.

Easy access to replacement part which can be installed by personnel with
minimum skill
3.6
INSTALLATION SCHEDULE:
3.6.1
The PURCHASER requires that the CONTRACTOR shall follow schedule for
installation, testing and commissioning of the equipment under the scope of
this specification which will enable the PURCHASER to commission the
project in time.
3.6.2
However, the final installation schedule shall be decided by

CONTRACTOR in consultation with PURCHASER / CONSULTANT.
3.6.3
CONTRACTOR shall submit a 'Bar Chart' indicating the installation schedule

and get it approved from the PURCHASER / CONSULTANT. This approved
installation schedule shall form the basis of all installation work to be
performed by the CONTRACTOR.
3.6.4
For the purpose of overall coordination, CONTRACTOR shall submit the

PURCHASER / CONSULTANT, every fortnight, a detailed installation
schedule indicating actual progress against planned progress of installation
work of individual equipment.
3.6.5
In case of shortfall in actual progress, which shall be clearly brought out by

CONTRACTOR, CONTRACTOR shall indicate reasons attributable to it and
certify that the equipment installation is being accelerated in order to meet
with the 'completion dates'.
3.7
SITE FACILITIES:
3.7.1
This section details various Site facilities as may be required for execution of
Work under this Contract, their availability and relevant terms and conditions
where applicable.
3.7.2
The following facilities will be provided by the OWNER in good faith at terms
indicated hereunder. No claims, whatsoever, arising out of use, misuse or
the
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OF THE TENDER
failure of these facilities will be entertained.
3.7.2.1 Open Space

Open space, free of charge, for the CONTRACTORs site office and storage
space for keeping the CONTRACTORs own tools / tackles and other
materials for performance of work under this contract. Whereas space will
be provided by the OWNER free of cost, the construction of office, their
safety and security including safety of materials supplied by the OWNER for
erection purpose as well as subsequent removal of the same on completion
of Work under this contract are the responsibility of the CONTRACTOR.
3.7.2.2 Electric Power supply at site and general safety procedure:
a) Electric power supply at medium voltage (415 V, 3 phase, 4 wire) for
construction site lighting, office and stores enclosure lighting and
construction machinery will be made available at site or near site of work
at the discretion of Purchaser / Engineer-in-charge at one point. The
distance will be within a reasonable distance from the building site.
b) Vendor / Contractor shall make his own arrangements for further
distribution of power supply, to lay and maintain further distribution lines
and wiring necessary for the work at his own cost. Suitably rated kWh
meter will be supplied and installed by the contractor and test certificates
as per IS from authorised test lab or manufacturer shall be submitted.
Contractor shall ensure at his cost that all electric lines and equipment
conform to the Indian Electricity Rules, 1966 and Indian Electricity Act,
1910, with latest amendments. All extensions & distribution by the
Contractor shall be executed in an approved manner with prior permission
of Purchaser / Engineer-in-charge.
c) Contractor shall submit a list of equipment he proposes to connect for
constructional and general lighting purpose indicating power requirements
for approval of Purchaser / Engineer-in-charge. The contractor shall post
licensed Electrical staff at site. Double grounding will be provided for all
equipment. Power supply will be effected after completion of the above.
d) The contractor shall pay the charges based on his power consumption at
the rate of Rs. 7.00 per unit (kWh).
3.7.2.3
Water Supply during erection / installation at site:

a) Water required for construction purposes for the work covered under the
scope of the Contract as well as for drinking purposes and for Contractor's
temporary establishment at site shall be arranged by the Purchaser to the
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OF THE TENDER
contractor at one place to be determined by the Engineer-in-charge at
available pressure. The distance will be within a reasonable distance from
the building site.
b) Contractor shall, at his own expense, make connections and lay and
maintain the pipelines upto the points of consumption, install water
meters, provide storage facility etc. as may be necessary. Contractor shall
supply & install a tested meter of approved make for metering the water
supplied to the contractor. The meter shall be provided with a masonry
chamber with a cover and locking arrangement. All installations shall be
subject to approval of Engineer-in-charge. In case, it is observed that the
water meter is out of order, the consumption of water for the period during
which the meter was out of order shall be worked out by the Purchaser in
consultation with Engineer-in-charge and the amount shall be payable by
the contractor.
c) The contractor shall pay the charges based on his water consumption at
the rate of Rs.35.00 per kilolitre.
d) In case, Purchaser cannot supply power and water for construction
purpose for any reason, contractors shall make his own arrangement for
getting the power & water for using in his work. No extra payment will be
made to the contractor in this regard by the Purchaser. However, no
recovery will be affected in the bill for this quantum of power and water for
which contractor/s has/have made his / their own arrangement. Nonavailability of construction power and water by the Purchaser will not
make the contractors to delay the completion of work or withdraw from the
responsibility of carrying out the work. No claim for compensation or
extension of time shall be entertained by the Purchaser for any failure or
short supply.
3.7.3
Site shall be handed over to the OWNER in a clean and tidy conditions on
completion of Work or as instructed by the OWNER /ENGINEER.
3.7.4
The OWNER will not provide the following facilities and it is the responsibility
of the CONTRACTOR to make suitable arrangements for the same.
(a) The CONTRACTOR shall use his own portable compressors, pumps,
temporary piping and accessories as required for cleaning, testing,
flushing etc.
(b) No space will be available from the OWNER to accommodate the
CONTRACTORs workmen and supervisory personnel. Necessary
residential accommodation, for the same shall have to be arranged by the
CONTRACTOR at his own cost.
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OF THE TENDER
(c) Workshop Facilities
The CONTRACTOR shall arrange to set up his own workshop to carry out
site fabrication as may be required.
(d) Canteen Facilities
The CONTRACTOR shall arrange his own canteen facilities to cater to the
requirements of his personnel.
(e) Consumables
The CONTRACTOR shall arrange all consumables and expendables
required for work under this contract including necessary welding
electrodes.
(f) Lighting
The CONTRACTOR will make his own arrangement for lighting for
carrying out work at night as required. Only general lighting of the area as
already available shall be maintained by the OWNER.
ISSUE
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TCE FORM 329 R3

TCE.4246AC-300-005
1.1.
SECTION: C6
LIQUID AMMONIA AND AMMONIUM HYDROXIDE

SOLUTION STORAGE AND TRANSFER SYSTEM
EQUIPMENT,
SYSTEM
AND
SERVICES
TO
BE
SHEET 1 OF 12
PROVIDED
BY
CONTRACTOR
1.2.
The equipment / system to be supplied and erected under this specification

are shown in the P & I Diagram enclosed with this specification TCE.4246A322-PI-8725 R0 as detailed in Section C. Any item which may not have
been specifically mentioned herein but are needed to complete the
equipment / system and the process performance equipment / system to
achieve, shall also be treated as included and the same shall also be
furnished and erected, unless otherwise specifically excluded as indicated in
the bid document.
1.3.
The Bidder scope also includes the following for Liquid Ammonia and
Ammonium Hydroxide Solution Storage and Transfer
1.3.1. Liquid Ammonia Storage Vessels / Bullets (322-T-441 A/B) - 2 Nos.

1.3.2. 35% Ammonium Hydroxide Solution Storage Vessels / bullets (322-T-442
A/B) - 2 Nos.
1.3.3. Ammonia Compressor (322-K-441 A/B) - 2 Nos.
1.3.4. Ammonia Vent Tank (322-T-445) - 1 No.
1.3.5. Online Mixer 2- nos.
1.3.6. Electrical motor drives for Ammonia Compressors
1.4.
Third Party Inspection / Inspection and Testing of equipment / system,

bought-out items etc. at vendors and sub-vendors shop.
1.5.
All foundation bolts, nuts, washers, base plates, for all the equipment /
system. Foundation bolts shall be in SS material.
1.6.
Temporary piping, fittings, flanges, strainers, supports, gaskets etc. required

for testing, cleaning, pre-commissioning and commissioning etc. shall be
included in the scope of work.
ISSUE
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FORM NO. 120 R1

TCE.4246AC-300-005
1.7.

SECTION: C6
SHEET 2 OF 12
Supply and erection of all the above equipment / system, supply and erection
of auxiliary steel & supporting steel for supporting the equipment / system.
Painting of all the equipment, supports etc.
1.8.
The equipment shall be designed, fabricated, manufactured and inspected by

Third Party & Testing as per the requirement of "The Static & Mobile
Pressure Vessels Rules" (SMPV Rules). This vessel shall be approved by
CCoE, Nagpur and obtaining approval of CCoE Nagpur and inspection by
competent third party shall be in the scope of Vendor.
1.9.
A Test & Inspection certificate issued by manufacturer of the Liquid Ammonia

storage vessels (bullets) shall be furnished to CCoE, Nagpur. This shall be
duly countersigned by an Inspector, authorised by CCoE, Nagpur that the
vessel meets with the requirements of the code approved by CCoE, Nagpur.
1.10. The Layout for Liquid ammonia storage vessels / bullets shall be approved by
CCoE.
1.11. Supports, platforms, ladders: All the equipment shall be properly supported
and shall be easily accessible for maintenance. Platforms and safe access
ladders to be provided at various locations based on the height of the
equipment as per the requirement.
1.11.1. Design & supply of structural supports for the equipment is in vendor scope
of work. The load details for the structures & equipment shall be provided
by vendor and the specification shall be strictly as per the IS standards.
1.11.2. Fabrication, supply and erection of support structures are in the scope of
the vendor.
1.11.3. Grouting of the equipment etc. and Minor civil works during the erection of
the equipment and supplies are in the vendors scope.
1.12. SERVICES BY OTHERS
1.12.1. All piping utilities such as cooling water and instrument air up to battery limit.
1.12.2. Instrument air @ 6.0 kg/cm , g pressure and (+) 5.0C dew point shall be
made available at the Battery limits.
1.12.3. Cooling water @ inlet temperature of 32C & with acceptable temperature
rise of 5C shall be made available at battery limit.
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TCE.4246AC-300-005
2.0

SECTION: C6
SHEET 3 OF 12
LIQUID AMMONIA AND AMMONIUM HYDROXIDE SOLUTION STORAGE

AND TRANSFER SYSTEM DESCRIPTION AND VARIOUS DETAILS
2.1
The liquid ammonia and Ammonium Hydroxide solution storage system

consists of storage of Liquid Ammonia, preparation of 35% Ammonium
Hydroxide Solution & storage of Ammonium Hydroxide solution. 35 %
Ammonium Hydroxide solution will be prepared by mixing liquid Ammonia
and DM water. This mixing will produce heat of mixing which is removed in
Ammonia dissolver which is a double pipe heat exchanger. This 35%
Ammonium Hydroxide solution is stored in the Ammonium Hydroxide storage
vessel.
2.2
Liquid Ammonia will be transported to site by road tankers. Liquid Ammonia

from road tankers to storage vessel (Ammonia bullet) will be unloaded using
Ammonia compressor 322-K-441 A/B. The time required for unloading 10T of
liquid Ammonia (filled road tanker) will be 1 hour. The capacity of Ammonia
unloading compressor shall be designed for 1 hour unloading of liquid
ammonia and vapour recovery also.
2.3
The DM water from the DM water storage tank is pumped and is online mixed
with liquid Ammonia. This is an exothermic reaction, so heat is being
generated. This heat is removed by means of cooling water in the double
pipe heat exchanger i.e. Ammonia Dissolver 322-R-441 A/B where cooling
water is used to remove the heat of mixing from Ammonium Hydroxide
solution. Cooling water is introduced in the counter current direction in the
Ammonia dissolver. Ammonium hydroxide solution is thus cooled and is
stored into the Ammonium Hydroxide solution Storage Vessels (bullets).
2.4
Ammonium hydroxide solution is transferred by ammonium hydroxide

solution transfer pumps to the Process plant.
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TCE.4246AC-300-005
3.0

SECTION: C6
SHEET 4 OF 12
I & C SYSTEM REQUIREMENTS

The scope of supply for Instrumentation and control will include following two
systems:
1) Ammonia Compressors system
2) Ammonia transfer, dissolution and hydroxide storage & transfer System.
3.1
SCOPE
3.1.1
The scope of supply for Ammonia Compressor System:
3.1.4.1
Supply, installation and commissioning of all field instruments required for

safe and efficient operation of Ammonia compressor is in the vendors
scope.
3.1.4.2
Supply, installation and commissioning of local control panel housing

instruments, push buttons, indicating lamps, alarm annunciation and
digital panel indication for local start / stop operation of each Ammonia
compressor and all necessary instrumentation shall be supplied fully
wired for local operation and monitoring of both the compressors.
3.1.4.3
Vendor shall wire all the signals from instruments provided for Ammonia
compressor up to local panel for operation and monitoring. Further
cabling from the Local Control Panel (LCP) to OPF marshalling cabinet in
OPF control room is not in the vendors scope.
3.1.4.4
A local / remote selector switch shall be provided on the LCP. In Local

operation, all the equipments/instruments will be operated independently
from the LCP, whereas in the Remote mode, the system will be operated
from PLC. All equipments/instruments individually shall have to accept
remote ON/OFF command from PLC.
3.1.4.5
Supply, installation and commissioning of Cable trays, supports and

conduits for laying cables from field instruments/equipments to Ammonia
compressor local panel shall be in the scope of vendor.
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3.1.4.6

SECTION: C6
SHEET 5 OF 12
Impulse tubings, fittings, valve manifolds, isolation valves, and other

installation hardware required for mounting of instruments is in the scope
of vendor.
3.1.4.7
All Analog signals shall be multiplied in the LCP using signal multipliers.
One output of the multiplier shall be wired to the Digital panel meter while
another output shall be wired up to local control panel with terminal block
and further cabling from local control panel to OPF marshalling cabinet is
not in vendors scope. This will facilitate the remote operation from the
PLC panel.
3.1.2
The scope of supply for Ammonia transfer, dissolution and hydroxide

storage & transfer system:
3.1.2.1
Supply of following field instruments are in vendors scope. (Refer section

D for data sheets)
a) FE- 805/806/808(03 nos.)
b) FT- 805/806/808(03 nos.)
c) TI 801/802/803/804 (4 nos.)
d) PVRV 801 / 802 (2 nos.)
e) FV 805(1 no.)
3.1.4.1
Installation and commissioning of all the Field instruments (including the

FIM) in the Ammonia transfer, dissolution and hydroxide storage &
transfer system is in the Vendors scope.

3.1.4.2
Supply, installation and commissioning of local control panel housing

instruments, status indicators, push buttons, indicating lamps, alarm
annunciations , digital panel indication ,valve on/off status and drives run
and trip status along with necessary instrumentation and controls shall be
supplied fully wired for local operation and monitoring of the Ammonia
transfer, dissolution and hydroxide storage & transfer system .

3.1.4.3
Supply and termination of cables for all field instruments in the Ammonia
transfer, dissolution and hydroxide storage & transfer system shall

be done up to the junction box. Further cabling from the junction box to
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SECTION: C6
SHEET 6 OF 12
the Local Control Panel (LCP) is also in the vendors scope. Two nos. of
junction boxes shall be supplied as free issue item by NFC (Refer 1.1.3).
3.1.4.4
All Analog signals shall be multiplied in the LCP using signal multipliers.
One output of the multiplier shall be wired to the Digital panel meter while
another output shall be wired up to local control panel with terminal block
and further cabling from local control panel to OPF marshalling cabinet is
not in vendors scope. This will facilitate the remote operation from the
PLC panel. Two no. of junction boxes will be supplied as a FIM to vendor
by NFC.
3.1.4.5
A local / remote selector switch shall be provided on the LCP. In Local

operation, the equipment will be operated independently from the LCP,
whereas in the Remote mode, the system will be operated from PLC. All
equipments/instruments individually shall have to accept remote ON/OFF
command from PLC.
3.1.4.6
Impulse tubings, fittings, valve manifolds, isolation valves, and other

installation hardware required for mounting of instruments is in the scope
of vendor.
3.1.4.7
Supply, installation and commissioning of Cable trays, supports and

conduits for laying cables from field instruments/equipments to Ammonia
transfer, dissolution and hydroxide solution storage system local panel
shall be in the scope of vendor. All multiplied signals shall be wired and
terminated in separate terminal block in local control panel and from local
panel to the OPF marshalling cabinet in OPF control room in not in
vendors scope.
3.1.3
FREE ISSUE MATERIALS (FIM)

Following items shall be supplied to the Vendor as FIM by NFC.
1.
All Field instruments for Ammonia transfer, dissolution and hydroxide
storage & transfer system (except those indicated in Section D)

2.
Junction Boxes (100 terminals JB Analog; 150 terminals JB Digital)

for termination of cables from field instruments.
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FORM NO. 120 R1

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3.1.4

SECTION: C6
SHEET 7 OF 12
INSTRUMENTATION AND CONTROL CABLES
3.1.4.1
Cables for Analog signals (4 to 20 mA)

660 V/1100V annealed, tinned, high conductivity 1.0 sq.mm. Stranded copper
conductor. Extruded PVC insulated two cores twisted into pair, laid up
collectively, individual pair shielded and overall shielded with aluminium Mylar
tape, 0.5 sq.mm. ATC drain wire run continuously in contact with aluminium
side of the tape, inner sheathed with extruded PVC, with galvanised steel
wire braided, overall sheathed with extruded FRLS PVC, pair identification
number marked at interval of not more than 250mm, confirming to IS 1554,
BS:5308 & IEC:189 part II.
3.1.4.2
Cables for instrument power supply (24 VDC) and digital signals (24
VDC)
660V/1100V grade multicore cables, multistranded high conductivity
annealed 1.0 sq.mm (1.5 sq.mm for 230 V AC). Stranded tinned copper
conductor, overall shielded with aluminium mylar tape, 0.5 sq.mm ATC drain
wire shall run continuously in contact with aluminium side of the tape,
extruded PVC insulated, inner sheathed with extruded PVC, with galvanised
steel wire braided, overall sheathed with extruded FRLS PVC confirming to IS
1554, BS:5308 & IEC:189 part II.
3.1.4.3
Cables for instrument power supply (230 VAC)

660V/1100V grade multicore cables, multistranded high conductivity
annealed 1.5 sq.mm stranded tinned copper conductor, extruded PVC
insulated, inner sheathed with extruded PVC, with galvanised steel wire
braided, overall sheathed with extruded FRLS PVC confirming to IS: 1554.
3.1.5
POWER SUPPLY
All the field instruments shall be suitable for working on 24 VDC. Purchaser
will provide 230 VAC supply at one point in local panel. Further conversion
ISSUE
R1
FILE NAME: F120R1
FORM NO. 120 R1

TCE.4246AC-300-005

SECTION: C6
SHEET 8 OF 12
and distribution of 230 VAC to 24 VDC in redundant configuration with diode

ORing shall be provided by vendor.
3.2
CODES AND STANDARDS
3.2.1
All equipment, systems and works covered under this specification shall
comply with all currently applicable statutes, regulations, standards and
safety codes in the locality where the equipment will be installed.
3.2.2
In particular, the following standards are applicable (latest editions)

ANSI : American National Standards Institute
70.2
Control Valve Seat Leakage classification.
ASME : American Society for Mechanical Engineers

BS : British Standards
BS-5308 Part-I
Specification for Polyethylene insulated cables.
DIN-43760
Temperature Vs Resistance curves for RTD.
IEC : International Electro technical Commission

IEC 79
Electrical Apparatus for Explosive Gas atmosphere
IEC-332
Test on bunched wires or cables.
IEC 529
Classification of degree of protection provided by

enclosures
IEC 584-2
Thermocouple Tolerances
IEC 751
Industrial RTD Sensors.
IEC 801
Electromagnetic compatibility for industrial for industrial

Process measurement and control.
ISSUE
R1
FILE NAME: F120R1
FORM NO. 120 R1

TCE.4246AC-300-005

SECTION: C6
SHEET 9 OF 12
ISA : Instrument Society of America

S-5.2
Binary Logic Diagrams for Process Operations.
S-7.3
Quality standard for instrument air
S-75.01
Flow equations for Control Valve Sizing
ISO : Indian Standard Organisation

ISO-5167
Measurement Of fluid flow in closed conduits
NEC : National Electric Code

NEMA : National Electrical Manufacturers Association
ICS-6
Enclosures for industrial control system
IS:13947.
Low voltage switchgear and control gear : General rules
Part-1
IEC 326.
3.2.3
Printed Circuit Boards
Other national standards established to be equivalent or superior to the

codes and standards specified are also acceptable. The BIDDER shall
furnish English translation of all standards specified in this specification.
3.2.4
In the event of any conflict between the codes and standards referred to in
the specification and the requirements of this specification, the more stringent
of these requirements shall govern.
3.2.5
Unless indicated otherwise, all codes and standards referred to in this enquiry
specification shall be understood to be the latest version on the date of offer
made by the Bidder.
ISSUE
R1
FILE NAME: F120R1
FORM NO. 120 R1

TCE.4246AC-300-005

SECTION: C6
SHEET 10 OF 12
3.3.0
GENERAL REQUIREMENT FOR INSTRUMENTATION:
3.3.1
For all field instruments, material for the wetted parts shall be stainless steel.
3.3.2
All field instruments shall be weather proof with IP 65 protection class.
3.3.3
Local panel shall be protected under proper shade or canapy arrangement

and panel shall have IP 52 protection class. Local panel make shall be as per
approved vendor list. The panels shall be powder coated, with exterior pebble
grey (RAL 7032 as per DIN standard) and interior glossy white.
3.3.4
All transmitters and gauges shall have at least accuracy of +/- 1.0%.
3.3.5
Instrumentation trays and electrical trays shall be separately laid with

maintaining 300mm of distance between them. All trays shall be properly
covered. Direct run signals shall be laid through GI conduits with proper
supports.
3.3.6
Separate earth shall be provided for power supply, instrument shielding and
for panel.
3.3.7
All makes of various instruments/equipments shall be in line with the list of

approved sub-vendors.
3.3.8
The cable glands shall be of double compression type with high quality
neoprene gaskets. Cable glands shall be of brass with nickel plating.
4.0 SPECIFIC ELECTRICAL REQUIREMENTS:
4.1
The supply, installation, testing and commissioning of the following are

included within the scope of the vendor.
1.0
Drive Motor
2.0
All the power and control
cables between vendor supplied
equipments and MCC

3.0
Local Control stations (i.e. Local start / Stop push buttons etc.)
4.0
Earthing of equipment to purchasers grid
5.0
Cable tray & accessories.
ISSUE
R1
FILE NAME: F120R1
FORM NO. 120 R1

TCE.4246AC-300-005

SECTION: C6
SHEET 11 OF 12
Electric supply for motors covered under this package shall be 415V, 3
phases, 4 wire. PURCHASER shall make a provision of Motor feeder for
each Compressor motor.
4.2
Induction Motors
4.2.1
Motors shall be provided with enclosures as per data sheet A1.Motors shall
be painted with anti-corrosive epoxy paint. Motors shall conform to the
enclosed specification No. TCE. M4-203-01.
4.3
Cable, Cable Tray & Accessories
4.3.1
1.1 KV grade stranded aluminium / Copper conductor, multi core, XLPE

insulated, extruded FRLS PVC inner sheathed, steel wire armoured, and
FRLS PVC Outer sheathed cable, as per IS : 7098 (Part1).
4.3.2
Up to 6 sq. mm the conductor shall be Copper above 6 sq mm it shall be

Aluminium.
4.3.3
1.1 KV grade stranded copper conductor of 2.5 sq. mm, PVC insulated,
extruded FRLS PVC inner sheathed, steel wire armoured, FRLS PVC
outer sheathed as per IS : 1554 (Part 1).
4.3.4
Power cable sizing shall be done based on the various derating factors and
site conditions. The voltage drop in the cable at full rated current shall not
exceed 2 % of rated voltage.
4.3.5
The successful Bidders shall submit the cable sizing calculations for review
and approval by the purchaser / consultant along with the details such as
ratings of motors, other electrical load, approximate feeder length etc.
4.3.6
Power and control / Instrumentation cables shall be laid in separate cable

trays. When laid in trenches, the 415 V power cables shall be laid on the
top tier and control and instrumentation cables on the bottom tier.
4.3.7
The supply of the cables shall be as per enclosed specification No. TCE.
M4-208-01.
4.3.8
Cable tray shall be of hot dip GI with ladder type for power cables and
perforated for control cables.
ISSUE
R1
FILE NAME: F120R1
FORM NO. 120 R1

TCE.4246AC-300-005
4.3.9

SECTION: C6
SHEET 12 OF 12
Supply of all cables wherever specified for power, control and

instrumentation, cables system installation work, termination of cables at
both ends, testing and commissioning shall be included in the scope of
BIDDER.
4.3.10 Termination of incoming 415 V cables for power, at the MCC and shall be
in the scope of PURCHASER.
4.3.11 The supply of the cable tray and accessories shall be as per enclosed
specification No. TCE. M4-208-11.
4.3.12 It shall be in the BIDDERS scope, to supply, install, wire etc. Junction
boxes if required to terminate the control / instrumentation cables. The
junction boxes shall have 20% extra terminals than actual required.
4.3.13 All instruments such as recording and indicating instruments, controller
level switches, pressure switches etc. shall be provided with the suitable
cable glands to suit the selected cable size.
4.3.14 All equipment shall be provided with lugs and cable glands, to suit the
selected cable size. Cable glands shall be of brass metal, double
compression type and lugs shall be of tinned copper type.
4.4 Earthing of equipment
4.4.1
GI shall be used for earthing the equipment as per IS 3043.
4.4.2
The main earthing grid shall be provided by the PURCHASER, the Bidder
scope include providing earthing conductor from individual equipment
supplied by the BIDDER to main grid.
4.4.3
Earthing conductors for equipments shall be brought out and connected

suitably to the earthing grid.
4.4.4
Successful BIDDER shall prepare and submit earthing layout, cabling

layout and other drawings to PURCHASER / CONSULTANT for their
review / approval.
ISSUE
R1
FILE NAME: F120R1
FORM NO. 120 R1

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PROCESS DATA SHEET FOR VESSEL

LIQUID NH3 STORAGE

ASME SEC-VIII DIV. 1

FLUID PROPERTIES AT OPERATING TEMP.

OPERATING PRESS.AT 32 DEG.C.kg/cm2(g) 12.7 KG/CM2 (a)

HEAD TYPE- TOP

TCE CONSULTING ENGINEERS LIMITED

and obtaining approval of CCoE Nagpur and inspection by competent third

shall be furnished to CCoE, Nagpur.This shall be duly countersigned

by an Inspector, authorised by CCoE, Nagpur that the vessel meets

LOW TEMPERATURE CARBON

LOW TEMPERATURE CARBON

party shall be in the scope of vessel vendor

with the requirements of the code approved by CCoE, Nagpur .

PTFE ENVELOPED CAF

ACCESSORIES BY TANK VENDOR

NITROGEN INLET (DURING COMMISSIONING)

LEVEL INDICATION TRANSMITTER

LEVEL INDICATION TRANSMITTER

PRESSURE SAFETY VALVE (PSV)

1) Sizes and instrument nozzles are under hold pending instrument

PRESSURE SAFETY VALVE (PSV)

2) All liquid level gauging devices shall be as per "SMPV RULES"

PPD. BY :Sd/- SPP

TCE JOB NO.

PROJECT : NZOSP, PALAYAKAYAL

: NUCLEAR FUEL COMPLEX

PROCESS DATA SHEET FOR VESSEL

FLUID PROPERTIES AT OPERATING TEMP.

ASME SEC-VIII DIV. 1

VAPOUR PRESSURE AT 30oC kg/cm2(a)

HEAD TYPE - TOP

TCE CONSULTING ENGINEERS LIMITED

# indicates as per code

* indicates minimum for piping

ACCESSORIES BY TANK VENDOR

1) Sizes and instrument nozzles are under hold pending instrument

LEVEL INDICATOR TRANSMITTER

AMMONIUM HYDROXIDE OUTLET

AMMONIUM HYDROXIDE INLET

TCE JOB NO.

Sd/- SPP 31.08.05

Sd/- SPP 11.05.06

PROJECT : NZOSP, PALAYAKAYAL

: NUCLEAR FUEL COMPLEX

PROCESS DATA SHEET FOR VESSEL

FLUID PROPERTIES AT OPERATING TEMP.

ASME SEC-VIII DIV. 1

AMMONIUM HYDROXIDE SOLUTION

OPERATING PRESS.AT 32 DEG.C.kg/cm2(g)

HEAD TYPE- TOP

TCE CONSULTING ENGINEERS LIMITED

LOW TEMPERATURE CARBON STEEL

LOW TEMPERATURE CARBON STEEL

PTFE ENVELOPED CAF

ACCESSORIES BY TANK VENDOR

1) Sizes and instrument nozzles are under hold pending instrument

PROCESS WATER INLET

PPD. BY :Sd/- SPP

TCE JOB NO.

PROJECT : NZOSP, PALAYAKAYAL

: NUCLEAR FUEL COMPLEX

LIQUID AMMONIA COMPRESSORS