INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION
- Sarafian Salleh

INTEGRATED RELIABILITY TECHNOLOGY

BAD VIBRATIONS

UNBALANCED WHEEL OF A CAR

VIBRATING PIPES
STRUCTURES AND PLATFORMS
HVAC

GOOD VIBRATIONS

ORGAN PIPES
GUITAR STRINGS
JACK HAMMER
SHAKER CONVEYOR

INTEGRATED RELIABILITY TECHNOLOGY

BAD VIBRATIONS

UNBALANCED WHEEL OF A CAR

VIBRATING PIPES
STRUCTURES AND PLATFORMS
HVAC

GOOD VIBRATIONS

ORGAN PIPES
GUITAR STRINGS
JACK HAMMER
SHAKER CONVEYOR
OSIM MASSAGE CHAIR

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION
Dynamic Unbalance
Mechanical Looseness
Gear meshing forces
Misalignment
Flow induced vibration
Bearing faults
Structural Resonance
Structural Defect

Corrective Maintenance
Insitu Dynamic Balancing
Laser Alignment
Dynamic Analysis

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION Baseline Survey

COMMON INDUSTRIAL FAULTS SURVEYED BY

PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION - Faults
LEGEND
Dynamic Unbalanced

35 %

Misalignment

18 %

Mechanical Looseness

15 %

Resonance

9%

Bearings

9%

Gear mesh Faults

5%

Motor Vibration

2%

Mech. Looseness

2%

Rubbing

2%

Soft Foot

1%

Isolator Degradation

1%

Others

1%

COMMON INDUSTRIAL FAULTS SURVEYED BY

PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION - Faults
LEGEND
Dynamic Unbalanced

35 %

Misalignment

18 %

Mechanical Looseness

15 %

Resonance

9%

Bearings

9%

Gear mesh Faults

5%

Motor Vibration

2%

Mech. Looseness

2%

Rubbing

2%

Soft Foot

1%

Isolator Degradation

1%

Others

1%

Dynamic Unbalanced
Dirt Accumulation
Corrossion
Rotor Bar Crack
Thermal Deformation
Coupling Compatibility
Pulley Compatibility

COMMON INDUSTRIAL FAULTS SURVEYED BY

PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION - Faults
Misalignment

LEGEND
Dynamic Unbalanced

35 %

Misalignment

18 %

Mechanical Looseness

15 %

Resonance

9%

Bearings

9%

Gear mesh Faults

5%

Motor Vibration

2%

Mech. Looseness

2%

Rubbing

2%

Soft Foot

1%

Isolator Degradation

1%

Others

1%

Generally any machinery

installed at structure, sensitive
to different Ballast Conditions.
Misalignment will lead to
premature bearing wear.
COMMON INDUSTRIAL FAULTS SURVEYED BY
PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION - Faults
Mechanical Looseness

LEGEND
Dynamic Unbalanced

35 %

Misalignment

18 %

Mechanical Looseness

15 %

Resonance

9%

Bearings

9%

Gear mesh Faults

5%

Motor Vibration

2%

Mech. Looseness

2%

Rubbing

2%

Soft Foot

1%

Isolator Degradation

1%

Others

1%

A result of Poor Assembly after an

overhaul.
Preventive Maintenance exercise i.e.
replacement of bearings has also
appeared to be the Root Cause of
Machine Failure.
COMMON INDUSTRIAL FAULTS SURVEYED BY
PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION - Faults
Resonance

LEGEND
Dynamic Unbalanced

35 %

Misalignment

18 %

Mechanical Looseness

15 %

Resonance

9%

Bearings

9%

Gear mesh Faults

5%

Motor Vibration

2%

Mech. Looseness

2%

Rubbing

2%

Soft Foot

1%

Isolator Degradation

1%

Others

1%

Design Fault
Corrosion
Piping Modification
Torsion Response
Speed Change
Isolator
COMMON INDUSTRIAL FAULTS SURVEYED BY
PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION - Faults
Bearing Faults

LEGEND
Dynamic Unbalanced

35 %

Misalignment

18 %

Mechanical Looseness

15 %

Resonance

9%

Bearings

9%

Gear mesh Faults

5%

Motor Vibration

2%

Piping Stress

2%

Rubbing

2%

Soft Foot

1%

Isolator Degradation

1%

Others

1%

As a result of:
Dynamic Unbalance
Misalignment
Poor Assembly
Resonance
Over Greasing !!
COMMON INDUSTRIAL FAULTS SURVEYED BY
PREDICTNDT

THE VIBRATION ANALYZER & SOFTWARE

VIBRATION ANALYZER

SCOPE

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION
Measurement Locations
V - VERTICAL
H - HORIZONTAL
A AXIAL
Data Collection
5 minutes per Machine

MOTOR
NDE

MOTOR
DE

PUMP
DE

V
H
MOTOR

PUMP

PUMP
NDE

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION CRITERIA

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION ANALYSIS MARINE HULL VIBRATION, ISO 6954
Guidelines for the
overall evaluation of
vibration in merchant
ships and the effect of
vibration exposure on
humans

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION ANALYSIS Vibration Effect on Humans
& Sensitive Equipment

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION ANALYSIS OTHER CRITERIA

INTEGRATED RELIABILITY TECHNOLOGY

V
MOTOR
NDE

MOTOR
DE

PUMP
DE

PUMP
NDE

A
MOTOR

PUMP

INTEGRATED RELIABILITY TECHNOLOGY

Vibration
Sensors

INTEGRATED RELIABILITY TECHNOLOGY

COOLING TOWER DYNAMIC BALANCING

INTEGRATED RELIABILITY TECHNOLOGY

PIPE VIBRATION & STRUCTURAL ANALYSIS

INTEGRATED RELIABILITY TECHNOLOGY

CENTRIFUGAL & AXIAL FANS

INTEGRATED RELIABILITY TECHNOLOGY

FLOOR VIBRATION INSTRUMENTATION

INTEGRATED RELIABILITY TECHNOLOGY

FLOOR VIBRATION INSTRUMENTATION

INTEGRATED RELIABILITY TECHNOLOGY

FLOOR VIBRATION PROFILE

INTEGRATED RELIABILITY TECHNOLOGY

1x Motor at 16.8Hz
Dynamic Transition

INTEGRATED RELIABILITY TECHNOLOGY

HP
TURBINE

LP
TURBINE

INTEGRATED RELIABILITY TECHNOLOGY

HP
TURBINE

LP
TURBINE

DATA COLLECTION TECHNIQUES

REPORT
FORMAT

SCOPE

DATA COLLECTION TECHNIQUES

MEASUREMENT LOCATIONS - Complex

SCOPE

DATA COLLECTION TECHNIQUES

MEASUREMENT LOCATIONS Rolling Stock

SCOPE

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION Costs Savings
Vibration Baseline 1000 Rotating Equipment
Based on Vibration Survey, approximately 10% of
equipment will have severe bearing problems.
High failure probability due to Dynamic Unbalance
& Misalignment will be detected and eliminated
(AHU,FD Fan & Cooling Tower).
Vibration analysis will confirm serviceability of all
remaining shipboard equipment to ISO standards
till the next survey.

COMMON INDUSTRIAL FAULTS SURVEYED BY

PREDICTNDT

Reliability = Availability

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION Costs Savings
Vibration Baseline 150 shipboard equipment

ChevronTexaco & ExxonMobil are one of our marine

clients that indicated maintenance cost-savings of
approximately 60% off the preventive maintenance
practices.
Defer unnecessary replacement of parts.
Revised insurance premiums for assets.
Planned maintenance & inventory.
Minimize unforeseen breakdown.
Timely charter and availability.

COMMON INDUSTRIAL FAULTS SURVEYED BY

PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION Costs Savings

COMMON INDUSTRIAL FAULTS SURVEYED BY

PREDICTNDT

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION
APPLICATION OF VIBRATION TO MARINE AND OIL & GAS EQUIPMENT:
Generator Exciter & Rectifier
Main Generator
Emergency Generator
Shaft Generator
Main Sea Water Pump
Main Boiler Feed Water Pump
General Service Pump
Fire Pump
Bilge & Ballast Pump
Anchor Windlass Power Pack
Power Pack Motor
Bow Thruster
Cargo Pump
Force Draft Fan
Main Engine
Propeller Shaft
Transfer Pump
Axial Jet Fans
Cooling Tower

INTEGRATED RELIABILITY TECHNOLOGY

VIBRATION APPLICATION
MARINE
OIL & GAS
PETROCHEMICAL & REFINERY
WAFER & MICROCHIP FABRICATION
GEOLOGY
BUILDING MANAGEMENT
STRUCTURAL AND CIVIL
MILITARY
MANUFACTURING
POWER GENERATION
BIOTECH
AEROSPACE
EXPLOSIVE AND SHOCK
MISC

TENAGA TIGA