EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR
PRESSURE VESSELS

DOCUMENT CLASS: 2

A1

REV

13-Jul-16

DATE

JJN

BY

Issued for Review

DESCRIPTION

THP/SMR

TV

TPT/CB

WT

CHECK

APPR.

CHECK

APPR.

ENGINEERING APPROVAL

COMPANY APPROVAL

REVISION CODE : A = Issued for Review B = Issued for Approval C = Approved For Construction

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE
OWNER
PTTEP INTERNATIONAL LIMITED
EPCI OF ZAWTIKA DEVELOPMENT PROJECT PHASE 1C

MM-ZTK-1C-WPX-MEC-TBE-0002

REV
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MM-ZTK-1C-WPX-MEC-TBE-0002

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EPCI of Wellhead Platforms, Associated

For
Zawtika Development Projec

TECHNICAL BID EVALUATION FOR PR

E-0002

REVISION :

A1

DA

TABULATION OF REVISED PAGES

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ATTACHMENT / APPENDIX
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d Platforms, Associated Pipelines and Tie-Ins

For
ika Development Project Phase 1C

ID EVALUATION FOR PRESSURE VESSELS

DATE :

13-Jul-16

evision

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APPENDIX
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EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DOCUMENT NO. :

MM-ZTK-1C-WPX-MEC-TBE-00xx

REVISION :

C1

BIDDER/NATIONALITY
MANUFACTURE/NATIONALITY
EQUIPMENT TYPE/QUANTITY
NO.

Utility Gas Knock Out Drums / 2 Nos.

REQUIREMENT

1.0

BIDDER INFORMATION INTEGRALITY AS PER SDRL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

List of Previous Similar Experience

Vendor / Sub-vendor contact directory
Performance Description (Including Internals)
Outline Drawing
Equipment Datasheets
Weight Datasheets
Performance Guarantee
Mechanical Guarantee
Mechanical Warranty
Quality Management System Certificate
Certificate of Compliance
Inspection and Test Plan
Fabrication/Production Schedule
Recommended Startup / Commissioning Spares List
Recommended Spares for Two year's operation

2.0

STANDARD, EXPERIENCE, QUALITY ASSURANCE SYSTEM AND

SUBVENDOR/ MANUFACTURER

1
2
3
4

Design Code:ASME Section VIII Div 1, Latest Edition

Qualification Certificate of Design and Manufacture
Subvendor / Manufacturers of Plates
Subvendor / Manufacturers of Pipe

Subvendor / Manufacturers of Internals:Inlet Device, Mist Eliminator, etc.

Subvendor / Manufacturers of sacrificial anode for Closed Drain Sump Vessels

3.0

KEY PARAMETERS

3.1

Utility Gas Knock out Drum

TENDER CLARIFICATION

Confirmed
Confirmed for internals

Design Pressure: 11 / FV (barg)

Design Temperature: 116 / -29 (C)

11 of 22

EVALUATION

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DOCUMENT NO. :

MM-ZTK-1C-WPX-MEC-TBE-00xx

REVISION :

C1

BIDDER/NATIONALITY
MANUFACTURE/NATIONALITY
EQUIPMENT TYPE/QUANTITY
NO.

Utility Gas Knock Out Drums / 2 Nos.

REQUIREMENT

TENDER CLARIFICATION

Materia
Shell: SA516 Gr.70 N / SA106 Gr.B
Head: SA516 Gr.70 N / SA234 WPB
End flange : SA105N

Internal Material
Wellded: SA516 Gr.70N or SA106 Gr.B
Loosed: SA 240 TP316L

Liquid Carry over at gas outlet- not be more than

0.1US gal / MMscf

Confirmed, subject to acceptance of response to

other items in this clarification

Remove 99% of liquid particles larger than 8 m in size

Confirmed, subject to acceptance of response to

other items in this clarification

Design Margin of 20% on flowrate

4.0

TECHNICAL REQUIREMENTS

4.1

Utility Gas Knock out Drum

Confirmed for loose internals

Confirmed

4.1.1 General

Size: 330.6 (VTC) I.D. / 2240 (VTC) TL to SL

2
3
4
5

Software Used (PV Elite, Compress, PVX)

Nozzle Loads & Moments as per PEGS-0710- PVS-001
Design Life-20 Years
Empty Weight

Weld Overlay on Flanges with Dissimilar Material

Connection

ID of 330 mm is too much larger than the

optimum size of mesh pad. We proposes to
reduce the ID to 200 mm in order to achieve the
stated separation efficiencies required.
TL-SL of 2240 mm is insufficient to ensure good
vapour distribution across the mesh pad. We
proposes to increase to 2600 mm

4.1.2 Mechanical Design & Calculation

12 of 22

EVALUATION

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DOCUMENT NO. :

MM-ZTK-1C-WPX-MEC-TBE-00xx

REVISION :

C1

BIDDER/NATIONALITY
MANUFACTURE/NATIONALITY
EQUIPMENT TYPE/QUANTITY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Utility Gas Knock Out Drums / 2 Nos.

REQUIREMENT

TENDER CLARIFICATION

Operating Pressure: 8.6~9.0 (barg)

Operating Temperture: 7.8~34.7 (C)
Allowable Pressure Drop: 0.2 (bar) (VTC)
Corrosion Allowance: 6 (mm)
Vessel Orientation: Vertical
Type of Head: 2:1 Ellip. Head (Bottom) / End Flange (Top)
Wall Thickness: 10 (mm) (VTC)
Nozzle Reinforcement
Wind load
Earthquake Load
Transportation Load
Lifting analysis
Earthing Boss
Manhole / Davit
Material of Construction
a) Nozzle Neck(Pipe / Forged): SA106 Gr.B / SA105N
b) Nozzle Flange: SA105 N
e) Skirt: SA516 Gr.70N / SA283 Gr.C / SA36
f) Externals & Reinforcement Pad: SA516 Gr.70N
g) Gaskets: As Per PEGS-0710-PIP-007
h) Bolt/Nuts (External): SA193 B7 / SA194 2H Zinc-plate and Xylan 1070 or
1424 coated (Dark Blue RAL 5003)
i) Bolt/Nuts (Internal): SA193 B8M / SA194 8M
g) Name Plate / Bracket: SS316 / SA 516 Gr 70N
k) Earthing Bosses: SS316L
l) Lifting Lug: SA516 Gr.70N

Confirmed

4.1.3 Internals

Inlet baffle

Confirmed. We will design inlet baffle, while

supply shall be by others.

13 of 22

EVALUATION

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DOCUMENT NO. :

MM-ZTK-1C-WPX-MEC-TBE-00xx

REVISION :

C1

BIDDER/NATIONALITY
MANUFACTURE/NATIONALITY
EQUIPMENT TYPE/QUANTITY
NO.

Utility Gas Knock Out Drums / 2 Nos.

REQUIREMENT

Mist eliminator

Bend pipe

Internal Support

Internals pass through manway & weight of individual components less than
15kg

5.0

INSPECTION AND TESTING

5.1

Utility Gas Knock out Drums

1
2
3

Hydrostatc testing
PWHT (if required)
Certification as per BS EN 10204 Type 3.1 for pressure parts

Certification as per BS EN 10204 Type 2.2 for non-pressure parts

5
6
7
8
9
10
11

Air Test on Welded Attachment

Material Verification
Welding Inspection
NDT personnel
Tolerance for Dimensional Check
Welding Document(i.e. WPS, PQR.)
NDT Inspection and Procedure

12

Inspection and Test Plan - To be reviewed / approved by Purchaser / Company

6.0

SCOPE OF SUPPLY

6.1

Utility Gas Knock out Drum

TENDER CLARIFICATION
Mesh pad confirmed.
Outlet baffle shall be removable and inserted
through outlet nozzle as it will hinder the
installation of mesh pad if designed as a fixed
internal.
We will design outlet baffle, while supply shall be
by others.

(not in Our scope, TEP to confirm)

(We will provide design to TEP, while supply shall
be by others)
Confirmed for mesh pad. Outlet baffle will be
inserted through gas outlet nozzle N2.

Confirmed

2 Sets Utility Gas Knock out Drums with Internals

14 of 22

EVALUATION

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DOCUMENT NO. :

MM-ZTK-1C-WPX-MEC-TBE-00xx

REVISION :

C1

BIDDER/NATIONALITY
MANUFACTURE/NATIONALITY
EQUIPMENT TYPE/QUANTITY
NO.

Utility Gas Knock Out Drums / 2 Nos.

REQUIREMENT

Nozzles as per datasheet (nozzles with rated blind flange shall be provided with
bolting & gaskets)

Plates for Shell / End flange/ head etc.and their

Manufacturers

4
5
6

Vessel Supports(Skirt)
External Clips for Platform, Ladder and Pipe Support
Lifting Lug,tailing lugs&Transportation Lugs

Lifting Aid with certificate for Installation, Maintenance and

Operation (If Required)

8
9
10
11

Holding Down Bolts

Earthing Connections(SS316L, min 2 nos. per item)
Nameplate (SS316) with bracket
Design Calculation (PV Elite, Compress, PVX)

12

Mechanical Design and Drawing(general arrangement drawing and details

drawing of vessel and internals complete with support detail attachments)

13

Confirm the vessel sizing, to provide type of internals, liquid level study & to
provide liquid level alarm / trip settings, to provide gas inlet and outlet nozzle
sizing, liquid outlet nozzle sizing, configuration & orientation for the above
nozzles

14

Design, fabrication, procurement and installation of all process internals

complete with their support / attachments

15
16
17
18

ASME U-Stamped
Supply all materials and consumable required for fabrication
Complete shop fabrication
Inspection and Testing as per IRT & SPE

19

Start-up, Commissioning Spares and 2 Years

Operational Spare Parts

TENDER CLARIFICATION

Confirmed

See Item 4.1.1-1 for vessel sizing.

Proposed gas inlet nozzle size: DN50
Gas outlet nozzle size: DN80 as per datasheet
Liquid outlet nozzle sizing and liquid level
settings on datasheet are acceptable to us but
may also need to further confirmed by other
relevant disciplines, if any.

Not required for internals. 10% spares has been

included for installation purposes.

15 of 22

EVALUATION

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DOCUMENT NO. :

MM-ZTK-1C-WPX-MEC-TBE-00xx

REVISION :

C1

BIDDER/NATIONALITY
MANUFACTURE/NATIONALITY
EQUIPMENT TYPE/QUANTITY
NO.

Utility Gas Knock Out Drums / 2 Nos.

REQUIREMENT

20

List of Recommended 2 Years Operational Spare

Parts with Unit Price and Estimated Delivery Time

21
22

Special Tools (If required)

ASME Authorized Inspection(AI)

23

Surface Preparation & Painting -External

(As per PEGS-0842-COR-010)

24
25
26
27

Documentation
Pickling & Passivation - SS surface
Preservation and Preparation for Shipment
Process Guarantee & Mechanical Guarantee / Warranty

28

Any Additional Items Required and Specified on

The Mechanical Datasheet

7.0

EXCEPTIONS AND COMMENTS

(For All The Reference Documents and Applicable Standards Listed in
Clause 7.0 of Project Particular Specification for Test Separator with
Internals)

8.0

QUESTIONS TO BE CLARIFIED

9.0

CONCLUSION

TENDER CLARIFICATION

EVALUATION

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

Not required for internals. 10% spares has been

included for installation purposes.
Not required for internals

Not applicable to mist eliminator

Confirmed

NOTE:
1

"EVALUATION" SHOULD BE "ACCEPT" OR "NOT ACCEPT".

"CONCLUSION" SHOULD BE "QUALIFIED" OR "UNQUALIFIED"

AS LONG AS ONE KEY TECHNICAL PARAMETER DOES NOT MEET THE REQUIREMENT, THE CONCLUSION SHOULD BE "UNQUALIFIED".

WHEN THERE ARE FIVE OR MORE THAN FIVE "NOT ACCEPT" OCCUR ON THE TECHNICAL PARAMETERS,THE CONCLUSION SHOULD BE "UNQUALIFIED".

16 of 22

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DATE :

XXXX

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

17 of 22

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DATE :

XXXX

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

18 of 22

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DATE :

XXXX

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

19 of 22

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DATE :

XXXX

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

20 of 22

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DATE :

XXXX

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

21 of 22

EVALUATION

EPCI of Wellhead Platforms, Associated Pipelines and Tie-Ins

For
Zawtika Development Project Phase 1C
TECHNICAL BID EVALUATION FOR UTILITY GAS KNOCK OUT DRUMS
DATE :

XXXX

Utility Gas Knock Out Drums / 2 Nos.

TENDER CLARIFICATION

ULD BE "UNQUALIFIED".

CONCLUSION SHOULD BE "UNQUALIFIED".

22 of 22

EVALUATION