h8103 M PDF

MODEL H8103
STIRLING ENGINE KIT 3

OWNER'S Manual
Copyright MAY, 2007 By Grizzly Industrial, Inc. REVISED MARCH, 2012 (ST)
Warning: No portion of this manual may be reproduced in any shape
Or form without the written approval of Grizzly Industrial, inc.
#TS9304 printed in CHINA
This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injuryincluding amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.

Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Introduction
Foreword
The Stirling Engine
We are proud to offer the Model H8103 Stirling

Engine Kit 3. When used according to the guidelines set forth in this manual, you can expect years
of trouble-free, enjoyable operation and proof of
Grizzlys commitment to customer satisfaction.
The Stirling Engine was invented and developed

by Reverend Dr. Robert Stirling and his brother,
James, in the early 1800's.
The specifications, drawings, and photographs

illustrated in this manual represent the Model
H8103 when the manual was prepared. However,
owing to Grizzlys policy of continuous improvement, changes may be made at any time with no
obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the latest updates to this manual!
Contact Info
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
We stand behind our machines. If you have any

service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
H8103 Stirling Engine Kit 3
In the conversion of heat into mechanical work,

Stirling engines can achieve the highest efficiency
of any real heat engine, limited only by the properties of the working gas, engine materials, and friction. These engines can run on any heat source
of sufficient quality, including solar, chemical, and
nuclear.
Compared to an internal combustion engine of a
given power rating, Stirling engines have a higher
initial cost and are usually larger and heavier.
However, in recent years, the advantages of
Stirling engines have become increasingly significant due to the rising concerns over energy and
environmental issues.
The Stirling engine is a closed system and contains a fixed quantity of gas that, in this kit, is air.
Unlike other types of piston engines that require
outside ventilation, the Stirling engine is sealed, no
gas enters or leaves the engine, and no valves are
required. The Stirling engine cycles through four
main processescooling, compression, heating
and expansion. This is accomplished by moving
the enclosed air back and forth between hot and
cold heat exchangers.
The round, horizontal heating exchanger in contact with the alcohol burner warms the working air
and the smaller cylinder on top cools it. A change
in the enclosed air temperature will cause a corresponding change in gas pressure, while the
motion of the piston causes the enclosed air to be
alternately expanded and compressed.
In summary, the Stirling engine uses the energy
difference between its hot and cold ends to create
a cycle of alternately expanding and contracting a
fixed amount of enclosed gas, and converting the
temperature differences into mechanical power.
-1-
Safety
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about

proper operation of the machine.
Safety Instructions for Machinery

1. READ THE ENTIRE MANUAL BEFORE
STARTING MACHINERY. Machinery presents serious injury hazards to untrained
users.
4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing loss.
2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lensesthey are
NOT safety glasses.
5. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings,
or jewelry that can catch in moving parts.
Wear protective hair covering to contain
long hair and wear non-slip footwear.
3. ALWAYS WEAR A NIOSH APPROVED

RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust can cause severe respiratory
illnesses.
6. NEVER OPERATE MACHINERY WHEN

TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
-2-
Safety Instructions for Flammable Liquids

1. ADEQUATE VENTILATION. A build-up of
alcohol fumes can present an explosion
hazard. Always make sure there is enough
ventilation around the Stirling engine when
it is in use.
2. ISOPROPYL ALCOHOL. Use only any
commercially available isopropyl alcohol
that is 99% pure. DO NOT mix this alcohol
with other chemicals or substitute any other
flammable substance or source to heat the
Stirling engine.
3. RESPONSIBLE USE. Using a Stirling
engine can present a fire hazard if not properly operated. Make sure that the operator
of the engine is capable of handling the
alcohol fuel and the hot engine. DO NOT
let children operate this Stirling engine.
4. KEEP AWAY FROM ELECTRICAL
SOURCES. Any electrical device or source
can produce a spark that may ignite the
alcohol fuel as it is being handledsuch as
cell phones, electrical outlets, computers,
etc. Make sure the alcohol fuel is stored
in proper containers away from electrical
sources. Keep the Stirling engine safely
away from electrical sources when in operation.
5. REMOVE ALCOHOL AFTER USE.
Properly dispose or store any alcohol left
in the reservoir of the Stirling engine after
use. The flammable liquid in the reservoir
can spill during movement and become a
fire hazard.
6. AVOID HOT ENGINE PARTS. During the
use of the Stirling engine, many parts
become hot enough to burn the skin. DO
NOT touch these parts until they are completely cooled.
7. ALCOHOL DISPOSAL. Always check your

local codes and standards for proper disposal of flammable substances.
8. CLEAN UP ANY SPILLS. Although isopropyl alcohol will evaporate with time, a spill
of this flammable liquid can present a fire
hazard. If left for a period of time, isopropyl
alcohol can damage other materials.
9. DO NOT DRINK ALCOHOL FUEL.
Ingesting any type of alcohol fuel can lead
to blindness or death. Keep containers of
alcohol fuel tightly sealed and away from
children.
10. AVOID EYE OR SKIN CONTACT WITH
ALCOHOL FUEL. Alcohol fuel can damage eyes. Prolonged exposure of the skin
to alcohol fuels can result in skin irritations.
Avoid any personal contact with alcohol
fuels, including ingestion.
11. DO NOT LEAVE UNATTENDED. Always
directly supervise the Stirling engine when
the alcohol fuel is lit or the engine parts are
hot.
12. FIRE SAFETY. Always keep a fire extinguisher near when operating the Stirling
engine or servicing the fuel reservoir. DO
NOT have any other open flames or sources of sparks near the alcohol fuel at any
time. DO NOT smoke near the alcohol
fuel.
13. SAFE ATTIRE. Tie back long hair and
loose clothing when operating the Stirling
engine or working with the alcohol fuel.
14. EXPERIENCING DIFFICULTIES. If at any
time you are experiencing difficulties performing the intended operation, stop using
the engine! Contact our Technical Support
at (570) 546-9663.
-3-
Setup & Assembly

Overview
Metric Sizing
Assembling the Model H8103 requires basic

machining techniques, skills, and equipment
making this a great project for the hobby or aspiring machinist who is looking for a challenging and
fun project.
The components in these plans were designed

to be machined to metric sizes and using metric
threads.
Recommended for
Setup
The following items are recommended to complete the setup process, but are not included with
your machine.
Description
Qty
Lathe & Mill (or Lathe/Mill).......................... 1
Metric Tap & Die Set................................... 1
Digital Calipers w/ Inch/MM Conversion..... 1
Safety Glasses............................................ 1
Set Screw M3-.5 x 8.................................... 1
Set Screw M3-.5 x 10.................................. 1
Phillips Head Screws M3-.5 x 8.................. 4
Cap Screws M4-.7 x 8................................. 4
Cap Screw M4-.7 x 25................................ 1
Cap Screw M5-.8 x 20................................ 1
Cap Screw M5-.8 x 30................................ 1
Flat Washers 3mm...................................... 2
Hex Nuts M4-.7........................................... 4
Hex Wrenches 3,4mm............................1 Ea
Small Needle Nose Pliers........................... 1
Standard Screwdriver 3mm......................... 1
Phillips Head Screwdriver #1...................... 1
Compressed Air (for cleaning).... As Needed
Light Machine Oil........................ As Needed
-4-
If you are not familiar with metric sizing or metric

threads, we recommend that you purchase a
digital caliper with the capability of doing mm/inch
conversions. We also recommend that you get a
metric tap & die set for easily making the threads
required.
For your convenience, below are common metric/
inch equivalents:

1" = 25.4mm
1mm = 0.040"
Unpacking
This product was carefully packed when it left our
warehouse. If you discover the contents are damaged after you have signed for delivery, please
immediately call Customer Service at (570) 5469663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, use the next three pages to
inventory the contents.
Inventory
21
33
12
13
34
5
32
25
27
20
22
7
3
26
23
24
28
35
19
= Brass
= Aluminum or Steel
-5-
30
11
9
15
14
1
16
10
= Brass
-6-
= Aluminum or Steel
Parts List
Parts List & Inventory

Ref No.
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
19
20
21
22
23
24
25
26
27
28
30
32
33
34
35
Part ID
HAE0301
HAE0314
HAE0204
HAE0302
RB2-00
HAE0215
HAE0216
HAE0309
HAE0308
HAE0306
RQ2-00
P01
HAE0120
HAE0121
HAE0311
HAE0209
HAE0310
HAE0307-01
HAE0210
HAE0128
HAE0129
HAE0313
HAE0305
HAE0304
HAE0303
HAE0312
HAE0307-02
RB2-02
RQ2.02-00
HAE0315
Part No.
PH8103001
PH8103002
PH8103003
PH8103004
PH8103005
PH8103006
PH8103007
PH8103009
PH8103010
PH8103011
PH8103012
PH8103013
PH8103014
PH8103015
PH8103016
PH8103019
PH8103020
PH8103021
PH8103022
PH8103023
PH8103024
PH8103025
PH8103026
PH8103027
PH8103028
PH8103030
PH8103032
PH8103033
PH8103034
PH8103035
Description
ALUMINUM CYLINDER BLANK 40 X 20MM
BRASS CYLINDER BLANK 8 X 10MM
BRASS HEXAGON BLANK 5.5 X 36MM
BRASS PLATE BLANK 85 X 10 X 3MM
COOLING CYLINDER 40MM
BRASS ROD BLANK 3 X 19MM
ALUMINUM PLATE BLANK 130 X 123 X 14MM
BRASS ROD BLANK 12 X 175MM
HEATING CYLINDER 93MM
WICK HOLDER
ALUMINUM PLATE BLANK 123 X 123 X 3.75MM
STEEL ROD BLANK 3 X 87MM
A-FRAME STEEL BLANK
BRASS HEXAGON BLANK 5.5 X 25MM
BRASS HEXAGON BLANK 5 X 17MM
COOLING PISTON 22MM
HEATING PISTON 63MM
ALUMINUM HOLLOW CYLINDER BLANK 25 X 13MM
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
-7-
Machining Parts
The finished parts for your Stirling engine require precise machining and the equipment to do so. However,
it is beyond the scope of this manual to provide instructions on how to machine these parts.
Use the machining specifications and illustrations beginning on Page 12 to produce the parts required to
assemble your Stirling engine (all dimensions are in millimeters).
Note: Some parts have been pre-machined at our factory and are identified as such below. Also, there are
some common fasteners and the wood base that are not included with this kit.
When you have completed machining the parts, you should have the finished parts listed below. Reference
this information, the Assembly Diagram on Page 9, and Additional Assembly Instructions on Page 10
to complete the assembly of your Stirling engine.
Finished Parts
Ref
No.
Qty
Specs
Page Finished Part Description
Ref
No.
Qty
12
Specs
Page Finished Part Description
Eccentric Drive Wheel
20
19
Heating Piston Drive Rod Shaft
13
Bushing
21
19
A-Frame Bracket
13
Brass Hex Bolt M3-.5 x 12
22
20
Slotted Pivot Connector #2
14
Cooling Piston Connector Rod
23
20
14
Slotted Pivot Connector #1
24
21
Brass Hex Nut M3-.5
15
Pin
25
21
Heating Piston Connector Rod
15
Mounting Plate
26
22
Axle 16mm
10
16
Threaded Support Shaft
27
22
Connecting Arm
11
16
Radiator
28
23
Axle 36mm
14
17
Fuel Reservoir Lid
30
23
Fly Wheel
15
17
Fuel Reservoir
32
24
Axle Shaft
16
18
Base Plate
35
24
Lock Collar
19
18
Heating Piston Drive Rod
Finished Part Description
Ref
No.
Qty
Pre-Finished Parts
Ref
No.
Qty
Cooling Cylinder
33
Cooling Piston
12
Heating Cylinder
34
Heating Piston
13
Wick Holder
Finished Part Description
Common Fasteners & Wood Base (not provided)

Ref
No.
Qty
Description
Ref
No.
Qty
Cap Screw M4-.7 x 8
29
Set Screw M3-.5 x 10
17
Hex Nut M5-.8
31
Cap Screw M5-.8 x 16
18
Wood Base
36
Set Screw M3-.5 x 4
-8-
Description
Assembly Diagram
Assembly Diagram
32
29
28
27
21
28
29
32
1
3
30
26
31
25
31
23
22
21
2
4
24
6
20
33
8
19
5
10
34
12
11
36
35
13
14
15
16
17
18
-9-
Additional Assembly
Additional Assembly
Instructions
Preparing the Base
As you enjoy assembling your Model H8103, take

the opportunity to gain a better understanding of
how your Stirling engine works.
The wood base needs four holes drilled to mount

the Stirling engine assembly.
Here are some general tips to help make your

assembly process a successful experience:

Establish a work area where the many small

parts can be conveniently organized and
stored.
Make sure your hands and tools are clean

and oil free when handling the parts. Dirt and
grime will cause premature wear of the many
moving parts.
Use an aerosol can of compressed air or a

clean brush to remove any debris you may
find on the parts. Make sure each part is
clean and dry before assembly.
Take your time and be sure of the parts needed for each stepsome of the parts appear
very similar.
Do not overtighten the fasteners. Many of the
parts can be damaged by using excessive
force.

A very small amount of silicon lubricant may

assist in assembling sliding parts.
Use the parts lists and Assembly Diagram

beginning on Page 9, and the specific instructions
in the following subsections to assemble your
Stirling engine.
Make and finish a wood base to your taste that is

at least 1" wider on all sides than the base plate
(see Figure 1).
Position the base plate (Ref 16) on the wood base

(Ref 18), and mark the position of the four holes
onto the base.
Note: In the following instructions, parts will be
referenced with the term Ref and a number. Use
this reference number, the Assembly Diagram
on Page 9 to aid in part identification.
Base
Plate
7
/32"
Hole
Wood
Base
Figure 1. Base plate and wood base with

location of holes to be drilled.
Drill four 7 32" holes through the wood base, as
shown in Figure 1.
Positioning the Connecting Arms

When assembling the connecting arms (Ref 27)
with the axles and other linkage, be sure that both
connecting arms are even and aligned with one
another, as shown in Figure 2.
Connecting
Arms
(Ref 27)
Figure 2. Connecting arms in correct alignment.

-10-
Lubrication
Operation
After you have completed the assembly of your

Stirling engine, apply a drop or two of light
machine oil at the three lubrication points shown
in Figure 3. Re-lubricate as needed after use.
Isopropyl alcohol is an
extremely
flammable
and volatile liquid. Clean
up any spills of alcohol
and secure the fuel reservoir lid before lighting
the wick. Keep all other
flammable materials away
from the engine during
operation. Failure to heed
this warning could result
in serious property damage and personal injury.
Axle Bushing
Axle Bushing
Cooling
Cylinder
Figure 3. Model H8103 lubrication locations.
When all of the assembly is finished and lubrication is complete, it is time to "fire up" your Stirling
engine!
To operate your Stirling engine:
1. Make sure you have read and complied with
all of the safety warnings in this manual, and
have prepared your operation environment
appropriately.
2. Fill the reservoir about 34 full of 99% pure
isopropyl alcohol and mount the reservoir lid
with the wick showing only about 12".
3. Clean up any spills and remove the surplus
fuel container away from the engine.
4. Place the reservoir into the provided base
plate hole underneath the heating cylinder.
5. When you are ready, carefully light the wick.

Note: It may be necessary to spin the large

flywheel by hand to start the engine moving.
6. When you are finished using the engine,

extinguish the wick and return the remaining
alcohol safely back into the surplus container.
-11-
Machining Specifications
Ref No.:
Part No.:
Part ID.:
1
PH8103001
HAE0301
Material
Qty To Make
Aluminum
Blank Description:
Aluminum Cylinder Blank 40 x 20mm

Eccentric Drive Wheel
Finished Part Description:
Not To Scale
Note: All dimensions are in millimeters.
-12-
2-3
Ref No.:
Part No.:
Part ID.:
2
PH8103002
HAE0314
Material
Qty To Make
Brass
Blank Description:
Brass Cylinder Blank 8 x 10mm

Bushing
Not To Scale

Ref No.:
Part No.:
Part ID.:
3
PH8103003
HAE0204
Material
Qty To Make
Brass
Brass Hexagon Blank 5.5 x 36mm

Finished Part Description: Brass Hex Bolt M3-.5 x 12
Blank Description:
Not To Scale
-13-
4-6
Ref No.:
Part No.:
Part ID.:
4
PH8103004
HAE0302
Material
Qty To Make
Brass
Blank Description:
Brass Plate Blank 85 x 10 x 3mm

Cooling Piston Connector Rod
Not To Scale

Ref No.:
Part No.:
Part ID.:
6
PH8103006
HAE0215
Material
Qty To Make
Brass

Finished Part Description: Slotted Pivot Connector #1
Blank Description:
Not To Scale
-14-
7-9
Ref No.:
Part No.:
Part ID.:
7
PH8103007
HAE0216
Material
Qty To Make
Brass
Blank Description:
Brass Rod Blank 3 x 19mm

Pin 3 x 12mm
Not To Scale

Ref No.:
Part No.:
Part ID.:
9
PH8103009
HAE0309
Material
Qty To Make
Aluminum
Aluminum Plate Blank 130 x 123 x 14mm

Finished Part Description: Mounting Plate
Blank Description:
Not To Scale
-15-
10-11
Ref No.:
Part No.:
Part ID.:
10
PH8103010
HAE0308
Material
Qty To Make
Brass
Blank Description:
Brass Rod Blank 12 x 175mm

Threaded Support Staff
Not To Scale

Ref No.:
Part No.:
Part ID.:
11
PH8103011
HAE0306
Material
Qty To Make
Aluminum

Finished Part Description: Radiator
Blank Description:
Not To Scale
-16-
14-15
Ref No.:
Part No.:
Part ID.:
14
PH8103014
HAE0120
Material
Qty To Make
Aluminum
Blank Description:

Fuel Reservoir Lid
Not To Scale

Ref No.:
Part No.:
Part ID.:
15
PH8103015
HAE0121
Material
Qty To Make
Aluminum

Finished Part Description: Fuel Reservoir
Blank Description:
Not To Scale
-17-
16-19
Ref No.:
Part No.:
Part ID.:
16
PH8103016
HAE0311
Material
Qty To Make
Aluminum
Blank Description:
Aluminum Plate Blank 123 x 123 x 3.75mm

Base Plate
Not To Scale

Ref No.:
Part No.:
Part ID.:
19
PH8103019
HAE0209
Material
Qty To Make
Steel
Steel Rod Blank 3 x 87mm

Finished Part Description: Heating Piston Drive Rod 85mm
Blank Description:
Not To Scale
-18-
20-21
Ref No.:
Part No.:
Part ID.:
20
PH8103020
HAE0310
Material
Qty To Make
Brass
Blank Description:

Heating Piston Drive Rod Shaft
Not To Scale

Ref No.:
Part No.:
Part ID.:
21
PH8103021
HAE0307-01
Material
Qty To Make
Steel
Steel A-Frame Blank

Finished Part Description: A-Frame Bracket
Blank Description:
Not To Scale
-19-
22-23
Ref No.:
Part No.:
Part ID.:
22
PH8103022
HAE0210
Material
Qty To Make
Brass

Finished Part Description: Slotted Pivot Connector #2
Blank Description:
Not To Scale

Ref No.:
Part No.:
Part ID.:
23
PH8103023
HAE0128
Material
Qty To Make
Brass
Blank Description:
Brass Hexagon Blank 5.5 x 25mm

Not To Scale
-20-
24-25
Ref No.:
Part No.:
Part ID.:
24
PH8103024
HAE0129
Material
Qty To Make
Brass
Brass Hexagon Blank 5 x 17mm

Finished Part Description: Brass Hex Nut M3-.5
Blank Description:
Not To Scale

Ref No.:
Part No.:
Part ID.:
25
PH8103025
HAE0313
Material
Qty To Make
Brass
Blank Description:

Heating Piston Connector Rod
Not To Scale
-21-
26-27
Ref No.:
Part No.:
Part ID.:
26
PH8103026
HAE0305
Material
Qty To Make
Steel
Blank Description:

Axle 16mm
Not To Scale

Ref No.:
Part No.:
Part ID.:
27
PH8103027
HAE0304
Material
Qty To Make
Brass

Finished Part Description: Connecting Arm
Blank Description:
Not To Scale
-22-
28-30
Ref No.:
Part No.:
Part ID.:
28
PH8103028
HAE0303
Material
Qty To Make
Steel
Blank Description:

Axle 36mm
Not To Scale

Ref No.:
Part No.:
Part ID.:
30
PH8103030
HAE0312
Material
Qty To Make
Aluminum

Finished Part Description: Fly Wheel
Blank Description:
Not To Scale
-23-
32-35
Ref No.:
Part No.:
Part ID.:
32
PH8103032
HAE0307-02
Material
Qty To Make
Brass
Blank Description:

Axle Shaft
Not To Scale

Ref No.:
Part No.:
Part ID.:
35
PH8103035
HAE0315
Material
Qty To Make
Aluminum
Aluminum Hollow Cylinder Blank 25 x 13mm

Finished Part Description: Lock Collar
Blank Description:
Not To Scale
-24-
WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzlys sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzlys liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a Return Number, which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
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MODEL H8103

STIRLING ENGINE KIT 3

This manual provides critical safety instructions on the proper setup,

Some dust created by power sanding, sawing, grinding, drilling, and

Lead from lead-based paints.

The Stirling Engine

We are proud to offer the Model H8103 Stirling

The Stirling Engine was invented and developed

The specifications, drawings, and photographs

We stand behind our machines. If you have any

H8103 Stirling Engine Kit 3

In the conversion of heat into mechanical work,

This symbol is used to alert the user to useful information about

Safety Instructions for Machinery

4. ALWAYS USE HEARING PROTECTION

2. ALWAYS USE ANSI APPROVED

5. WEAR PROPER APPAREL. DO NOT

3. ALWAYS WEAR A NIOSH APPROVED

6. NEVER OPERATE MACHINERY WHEN

H8103 Stirling Engine Kit 3

Safety Instructions for Flammable Liquids

H8103 Stirling Engine Kit 3

7. ALCOHOL DISPOSAL. Always check your

Setup & Assembly

Assembling the Model H8103 requires basic

The components in these plans were designed

If you are not familiar with metric sizing or metric

H8103 Stirling Engine Kit 3

H8103 Stirling Engine Kit 3

H8103 Stirling Engine Kit 3

Parts List & Inventory

H8103 Stirling Engine Kit 3

Eccentric Drive Wheel

Heating Piston Drive Rod Shaft

Brass Hex Bolt M3-.5 x 12

Slotted Pivot Connector #2

Cooling Piston Connector Rod

Brass Hex Bolt M3-.5 x 12

Slotted Pivot Connector #1

Brass Hex Nut M3-.5

Heating Piston Connector Rod

Threaded Support Shaft

Fuel Reservoir Lid

Heating Piston Drive Rod

Finished Part Description

Finished Part Description

Common Fasteners & Wood Base (not provided)

Cap Screw M4-.7 x 8

Set Screw M3-.5 x 10

Hex Nut M5-.8

Cap Screw M5-.8 x 16

Set Screw M3-.5 x 4

H8103 Stirling Engine Kit 3

H8103 Stirling Engine Kit 3

Preparing the Base

As you enjoy assembling your Model H8103, take

The wood base needs four holes drilled to mount

Here are some general tips to help make your

Establish a work area where the many small

Make sure your hands and tools are clean

Use an aerosol can of compressed air or a

A very small amount of silicon lubricant may

Use the parts lists and Assembly Diagram