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Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
01 ' 5
Jawaharlal Nehru
! $ ' +-
Satyanarayan Gangaram Pitroda
! > 0 B
BharthariNtiatakam
UDC 6216465
C 66914
IS :11699 - 1986
Indian
(Reaffirmed 2003)
Standard
SPECIFICATION FOR
STEEL PLUG VALVES FOR PETROLEUM,
PETROCHEMICAL AND ALLIED INDUSTRIES
. Scope - Specifies requirements for carbon and alloy steel, lubricated and soft seated plug valves
Jith flanged,
butt-welded,
screwed or socket
weld
ends in nominal
sizes DN 6 to DN 600 as in
S : 9520-I 980 Nominal sizes for valves.
.1 This standard covers valves in nominal pressure ratings Class 150, 300, 600, 900, 1500, 2500 langed and butt welding, and Class 800, 1500 - screwed and socket welding.
I. Nominal
Sizes
1.1 The nominal size for flanged and butt welding ends shall be as follows:
15, 20, 25, 32*, 40, 50, 65*, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600.
!.2 The nominal
1. Nomenclature
1. Definitions
-The
-
standard
nomenclature
the following
in Fig. 1 and 2.
definitions
shall
apply.
C.1 Lubricated
Plug Valve -A
valve having the mating surfaces of the plug and body
:ach other by a pressurized, renewable film of lubricant/sealant
( see Fig. 1 ).
C.2 Soft Seated Plug Valve - A non-lubricated
letween the body and plug ( see Fig. 2 >.
b.3 Lined Plug
nternal wetted
valve having
friction
Valve -A
separated
Venturi
Plug
Valve -
A valve having
4.6 Regular
Plug
Valve -
A valve generally
5. Pressure/Temperature
as specified
material
~lining
frorr
fittec
on
al
in IS : 9884-1981
approximating
a venturi.
patterns.
Ratings
5.1 With the exception of seats and seals, all valve components shall be capable of withstanding
thl
pressure/temperature
ratings of the body for the class of valve concerned.
For Class 800, the hod!
ratings are as indicated in Table 1.
5.2 Maximum
permissible
working
pressure in bar gauge and operating temperatures shall cornpI!
with the requirements for the shell material for the class of valve concerned except that they may bl
limited by the materials of the body linings and lubricants, seat rings, and/or seals. Due to the variet
of lining and lubricant materials, it will be necessary to refer to the manufacturers
recommendation
for pressure/temperature
ratings,
Seals, however,
shall be capable of withstanding
the body tes
pressures.
5.3 Soft Seat Valves - The pressure/temperature
ratings for soft seat valves
according to the material of the seats. The minimum pressure/temperature
ratings
shall comply with the requirements specified in Table 2.
shall be establishe
of the valve seal
6. Design
6.1 Body
6.1 .I
*Non-preferred.
Adopted
0 April
20 May 1986
1987,
BIS
I
BUREAU
MANAK
OF
BHAVAN.
INDIAN
STANDARDS
9 BAHADUR SHAH
NEW DELHl 110002
ZAFAR
MARG
Qr 4
IS:11699 - 1986
LUBRICATOR
LUBRICANT
SCREW
,@%TlCK
LUBRICANT)
GLAND
CHECK
FLANGE
(ONE
PIECE)
VALVE
_
GLAND
GLAND
COVER
BUSH
BOLTING
SOCKE
WELD
L._ -J
/
FIG.
LUBRICATED
PLUG
VALVE,
TAPER
PLUG,
PLUG
SHOWING
CONSTRUCTIONAL
/&DY
VARIATIONS
fixing
or other
6.1.3 Recesses or grooves on the inside of the body for the purpose of keying or restraining
or sleeve shall not reduce the metal thickness below the minimum permitted value.
-6.1.4Face-to-face dimentions for raised face flanged end valves and end-to-end
butt welding end and ring joint flanged and valves shall conform to IS : 9884-1981.
lining
dimensions
for
6.1.5 End flanges shall be cast or forged integral with the body except that flanges may be attached
by welding
if so specified
in the purchase order. End flanges attached by welding shall be butt
welding type and the welds including qualification
of welding
procedure and welding
operator shall
be as specified in IS : 2825-1969 Code for unfired pressure vessels.
6.1.6 End flange dimensions
shall be as specified
in Indian Standard
flanges and flanged fittings, for the facing specifed in the purchase order.
specification
6.1.7 Facing finish of raised faced and flanges shall be serrated with 24 to 40 grooves ( 060 to
10 mm pitch ) cut spirally or concentrically
with a round nose tool with 16 mm or larger radius. The
Other end flanges facing shall be as
resultant
surface finish shall have 32 to 125 Ccmroughness.
specified by the purchaser or latest accepted standard.
6.1.8
Butt welding
in Indian Standard
specification
ends.
6.1.9 Socket weld end details shall be in accordance with requirements specified
in IS : 4712-1968
Socket end wall thickness shall not be less than
Dimensions for forged steel socket welding fittings.
109 times the nominal wall thickness of schedule 80 pipe for Class 800 valves and schedule 160 pipe
for Class 1500 valves.
2
IS 11699 - 1986
GLAND BOLTING
~WRENCH,
,WD
i+RENCH
NUT
GLAND FLANGE
GLAND
SOCKET WELD END
EXTENDED
END
END
FIG.
SOFT
SEATED
PLUG
VALVE
6.1.10
The overall
length
of soft seated extended weld -end valves shall be 400 mm and with a
tolerance
of &I mm; valves of nominal sizes DN 16 to DN 40 shall have ends square or prepared for
welding; valves of nominal size DN 50 shall have bevelled
ends.
shall
conform
to IS : 9625-1980
Locations
6.2 Cover
6.2.1 The design
of the valve.
6.2.2
shall be suitable
for
the
pressure-temperature
rating
with
head screws,
or socket
with the plug or separate from it. In either case the stem, or
plug, shall be designed to resist permanent distortion
under any
gland components
shall be provided
Gland
6.4.1
bolted
self-aligning
type.
permitted
in
6.6 Lubricated
Valves - Lubricated
valves shall be provided
with a lubricant screw for stick type
lubricants or lubricator for grease gun feed or stick type lubricant.
In all cases a check valve shall be
provided.
3
IS:11699
-1986
TABLE
RAilNG
FOR
CLASS
800
BODY
( Clause 5.1 )
Grade
Service
Temperature
"C
Maximum
138
-3oto
38
138
138
138
118
139
98
98
138
138
132
._
50
137
137
137
137
115
98
137
98
79
135
135
135
135
110
98
135
98
133
133
133
133
103
98
133
98
98'5
97.5
132
975
132
94.5
95
130
91'5
130
905
89
129
84
129
86.5
82
128
77
128
128
83.5
76
125
77'5
125
125
122
71
122
122
116
68
116
116
100
_.
132
125
132
132
132
130
150
130
130
130
--
.
175
129
-_
129
129
129
..
128
200
128
128
128
_
225
250
125
125
125
125
122
122
122
122
80
116
275
116
116
77'5
116
66'5
TABLE
MINIMUM
PRESSURE/TEMPERATURE
RATINGS
OF VALVE
SEATS
( Clause 5.3 )
Nominal
of Valve
Size
DN
Minimum
40
8 to 150
50
48
47
non-shock
75
Atserviceterygrature
pressure
'C
rating,
bar
125
150
175
200
43
39
36
32
29
25
31
28
25
23
20
77
-A
200to
300
35
34
IS :
TABLE
BODY
(
Class
300
Class
400
THICKNESS
in millimetres.
Minimum
Class
150
- 1986
Clause 6.1 .l )
All dimensions
Nominal
Size of
Valve
DN
WALL
11699
Body
Thickness
Class
600
Class
900
Class
1500
Class
2500
3.3
35
10
_-
15
40
4.0
50
4.0
60
20
40
40
5.0
43
70
25
50
60
6.0
50
8.0
32
60
70
7.0
5.6
IO.0
40
60
70
7.0
56
120
50
70
80
80
6.1
140
65
7.0
8.0
90
16.0
230
90
100
130
200
260
120
160
230
320
220
320
440
80
7.0
100
80
100
120
150
90
120
160
160
200
10.0
140
160
200
250
11.0
300
12.0
160
180
180
230
260
40ro
560
230
310
480
700
27.0
360
55.0
810
600
350
130
200
250
29.0
400
140
220
260
320
680
450
150
230
280
350
500
160
25.0
310
380
600
180
28.0
340
440
6.7 Operation
6.7.1
Manual
operation
6.7.1 .I Wrench length - The length of the wrench or the diameter of the wheel shall be such
that a -force not exceeding
350 N is required to operate the valve from either its open or closed
position under the maximum ditferential
pressure recommended by the manufacturer.
6.7.1.2 Mounting of wrenches the flow passage of the plug.
parallel
to
IS:11699
-1986
Drive operation
6.8 Anti-static
If drive operation
or chainwheel.
Device
feature:
in their design to ensure electrical eontinuity
The essential features of any device shall also fulfil
the
The device
the device.
shall
be of such
a design
be assembled
or re-assembled
7. Material
7.1 Shell - The shell comprising the body and cover shall be of the material specified in the purchase
order. The material may be cast or forged unless a preference is specified in the purchase order.
7.1 .I The cover may be made of suitable
steel when specified in the purchase order.
wrought
cast or forged
7.2 Plug and Shank or Stem - The plug and shank or stem shall be of a material at least equivalent
to that of the body and may be heat-treated or hardened.
For Class 150 carbon steel valves the plug
may be of cast iron with properties not less than those of grade FG 180 as specified
in IS : 210-1978
Specification
for grey iron castings ( third revision j.
7.2.1 Where agreed between the supplier and the purchaser, plugs for carbon steel valves of other
pressure classes may be supplied in cast iron with properties not less than those of grade FG 260 as
specified in IS : 210-1978.
7.2.2 Steel plugs may be hardened by heat treatment
or the surface of steel plugs may be hard
faced to provide desired abrasion resistance and proper hardness differential.
7.3 Soft Seat Parts - Where soft seated valves are supplied,
soft seat parts shall be manufactured
from PTFE oil-free granular resins, without fillers, which shall be virgin material free of any reclaimed
processed material.
7.4 Lining - Where line valves
which the valve is to be used.
7.5 Operating Mechanisms
order, shall be of steel,
shall be of steel.
are supplied
the
lining
for
use at operating
temperatures
up to
Any metallic
7.8 Bolting
7.8.1 The material
IS : 1570.
for
bolting
for
pressure
containing
parts
shall
conform
to
Gr 40Cr4Mo3
of
IS : 11699 - 1986
Nuts meetings
material is required,
7.8.2
strength
strength
7.9
- The material
except that
of 430 N/mm,
390 N/mm2 is permitted.
Gland materials
If any
a minimum
of minimum
other
tensile
tensile
Nameplates
7.9.1
For valves 150 mm and larger, nameplate material shall be 1~8-8 Cr-Ni, Steel or nickle alloy.
The nameplate shall Abe attached to the valve by pins of similar material or by welding.
8.1 If inspection
1981 Specification
9. Marking
specified
manufac-
is specified
in purchase order, it shall be inspected
for valves inspection and test ( first revision ).
9.1 Certification
Marking
IO.
for Despatch
Preparation
Details available~with
with
IS : 9866-1981
in accordance
Marking
with
IS : 8157-
system for
valves.
Standards.
10.1 After testing, each valve shall be drained, cleaned, prepared and suitably
protected
for despatch
in such a way as to minimize the possibility
of damage and deterioration
during transit and storage.
10.2 Unmachined
external
surfaces shall
which may be left in their natural state.
10.3 Machined or threaded
for austenitic steel valves.
or rustproofed
10.4
10.5
11. information
be painted
to be supplied
an easily removeable
rust
steel valves
preventive
except
whendespatched.
sealed to exclude
by the purchaser
foreign
along with
matter during
enquiry
transit
and storage.
or order:
b)
4
Class designation
diameter
End connections:
i) If flanged
ii)
4
4
f)
and nominal
state particulars
i) By-pass arrangement,
ii) Drain connection,
iii) Outside attachment
iv) Any additional
or damping
device, and
marking.
7
required,
or
and outside
IS :11699 - 1986
12. Guarantee -The
manufacturer
shall by acceptance of the purchasers
order, guarantee
the
material, the design and the operation
of the valves covered by the order to the extent, that, if any
defect attributably
to faulty workmanship,
design or material are found in the valves within
a period
of one year after they are placed in regular service or 18 months ( whichever is less ) from the date of
receipt of the valves, the manufacturer will furnish free of charge at the original point of delivery,
any part or parts thereof that prove defective, provided the valves have not been misused or abused and
have been installed
in service for which they are recommended.
If any valve is found to be defective
prior to placement in service, the same shall be replaced by the manufacturer free of cost.
EXPLAZNATORY
NOTE
In the preperation of this standard assistance has been derived from BS 5353-l 980 Specification
for plug valves issued by, the British Standards Institution
and API 599 Steel plug valves ( flanged or
butt welding ends)and API-600 Steel gate valves (flanged or butt welding ends ), issued by American
Petroleum Institute.
8
Printed at Printrade, New Delhi, India
.,