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ELECTRONIC CONTROL MODULE (ECM)

SENR1193-01
March 2005

P2/J2

J91/P91
L985/YL
L984/OR
L983/WH
A701/GY
A702/PU
A703/BR
J763/GY
A705/BU
A706/GY

SENSOR AND CONNECTOR LOCATION

Customer Connector
CYL
NO.6

CYL
NO.4

CYL
NO.5

CYL
NO.3

CYL
NO.2

12
1
2
3
4
5
6

17
5
6
12
18
22
28
34

10

11

CYL
NO.1

11
13
19
21
24

Coolant Level
Sensor

25

J26/P26
F732/PK

Transmission Temperature
Sensor
Speed/Timing
Sensor

SERVICE
METER
JR-1
110
HOURS

26
31
33
38

P44/J44

BACKUP SPEED/TIMING SENSOR

Transmission Pressure
Sensor

DIAGNOSTICWARNING
MAINTENANCE

1
2

F732/PK
G811/YL

+12V
RTN
SIGNAL

A
B
C

MAINT.
CLEAR

M995/GY
998/BR
F732/PK

P20/J20

PRIMARY SPEED/TIMING SENSOR

A
B
C

+12V
RTN
SIGNAL

M995/GY
998/BR
999/WH

P23/J23

Inlet Air Temperature


Sensor

ECM (P2)

INLET MANIFOLD PRESSURE SENSOR

C
B
A

SIGNAL
RTN
+5V

ECM (P1)

A746/PK
993/BR
997/OR

P27/J27

ATMOSPHERIC PRESSURE SENSOR

SIGNAL
RTN
+5V

ENGINE OIL PRESSURE SENSOR

SIGNAL
RTN
+5V

FUEL PRESSURE SENSOR

SIGNAL
RTN
+5V

C
B
A

RIGHT SIDE

40

F732/PK
G811/YL
M995/GY
998/BR
999/WH
A746/PK
A747/GY
994/GY
413/BR
993/BR
997/OR
C985/BU
M967/OR
995/BU
F421/YL
C967/BU
G732/WH
G428/BU

A747/GY
993/BR
997/OR

39
4
1
29
37
23
20
8
15
30
36
35
16
14
3
2
32
9

Fuel Pressure
Sensor

P49/J49

Speed/Timing
Probe

Atmospheric
Pressure
Sensor

CAT/ATA
DATA LINK

Backup Speed
Timing Sensor

Coolant Temperature
Sensor

C
B
A

994/GY
993/BR
997/OR

- BATTERY
BUS BAR

3406E Marine Engine


Electrical System

NOTE A: ECM -BAT. MUST BE CONNECTED DIRECTLY TO THE -BAT. BUS BAR
AND NOT CONNECTED TO -BAT. THROUGH ANY OTHER INDIRECT PATH
NOTE B: FOR TACHOMETERS WITH A SINGLE INPUT TERMINAL, EITHER ONE
OF THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE
USED. THE REMAINING LINE CAN BE LEFT DISCONNECTED

413/BR
993/BR
997/OR

COOLANT LEVEL SENSOR

C
B
A

ALARM
RTN
+8V

NOTE D: +BAT. EVENT RECORDER REQUIRES UNSWITCHED +BAT.


CONNECTION. CURRENT DRAW FROM P1-4 IS LESS THAN 20mA

M967/OR
993/BR
C985/BU

NOTE F: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS


CUSTOMER'S OPTION

VIEW A-A

C
B
A

SIGNAL
RTN
+5V

995/BU
993/BR
997/OR

NOTE G: FOR DETAILED INSTALLATION REFER TO 3196/3406E


MARINE ENGINE INSTALLATION GUIDE
NOTE H: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM

J43/P43

LEFT SIDE
FUEL TEMPERATURE SENSOR

C
B
A

SIGNAL
RTN
+5V

F421/YL
993/BR
997/OR

NOTE J: DO NOT ENGINE MOUNT


NOTE K: REQUIRED FUSING

J89/P89

INLET AIR TEMPERATURE SENSOR

SIGNAL
RTN
+5V

MARINE GEAR OIL TEMPERATURE SENSOR

SIGNAL
RTN
+8V

C
B
A

NOTE L: PLACE APPROPRIATE FUSE IN LINES

C967/BU
993/BR
997/OR

NOTE M: WHEN CONNECTED TO -BAT., THIS CONNECTION DISABLES


THE TRANSMISSION TEMPERATURE AND TRANSMISSION PRESSURE
DISPLAY ON THE CMS AND EMS. THIS OPTION CAN BE USED
FOR INSTALLATIONS THAT DO NOT REQUIRE A TRANSMISSION

J95/P95
C
B
A

G732/WH
993/BR
C985/BU

NOTE N: CONNECTOR P99 IS MATING CONNECTOR FOR CONNECTOR J1


SHOWN ON EMS SYSTEM ASSEMBLY DIAGRAM
NOTE P: NOT FOR USE WITH CONTROL PANEL

J96/P96

MARINE GEAR OIL PRESSURE SENSOR

C
B
A

SIGNAL
RTN
+5V

NOTE R: REQUIRES CONTROL PANEL


G428/BU
993/BR
997/OR

NOTE S: ONLY ONE HOUR METER PERMITTED PER ENGINE


NOTE T: CONNECT PIN 3 ON EMS CONNECTOR FOR STARBOARD EMS
NOTE U: CONNECT PIN 31 ON EMS CONNECTOR FOR PORT EMS
NOTE V: CONNECT PIN 3 & 31 ON EMS CONNECTOR FOR CENTER EMS

Oil Pressure
Sensor

UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 18 AWG


OR LARGER, SAE J1128 TYPE SXL OR EQUIVALENT

CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN


ARE RECOMMENDED

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES


WITHOUT CATERPILLAR ENGINEERING APPROVAL

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE


FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING
COMPONENT REMOVAL
COMPONENTS ARE SHOWN WITH THE KEY OFF

NOTE W: CONNECT PIN 27 ON J97 FOR STARBOARD CMS


NOTE X: CONNECT PIN 29 ON J97 FOR PORT CMS
NOTE Y: CONNECT PIN 27 & 29 ON J97 FOR CENTER CMS
NOTE Z: IF NO CONTROL PANEL IS USED PIN 26 ON J3 WILL
BE USED FOR +BATTERY AND PINS 2 & 8 ON J94 ARE
TO BE CONNECTED, SEE DETAIL A

+BAT. BUS BAR

Printed in U.S.A.

-BAT. BUS BAR

P1/J1

J1/P1

P3/J3
SWITCH INPUT 1
SWITCH INPUT 2
SECONDARY THROTTLE POSITION
PRIMARY THROTTLE POSITION
TROLLING MODE
SLOW VESSEL MODE
MAINTENANCE CLEAR
TRIP CLEAR
TACHOMETER (+)
TACHOMETER (-)
LOW OIL PRESSURE
HIGH COOLANT TEMP
LOW COOLANT LEVEL
MAINTENANCE INDICATOR
WARNING LAMP
DIAGNOSTIC LAMP
ATA DATA LINK (-)
ATA DATA LINK (+)
CAT DATA LINK (+)
CAT DATA LINK (-)
+BATTERY
-BATTERY
SHUTDOWN INPUT

TROLLING MODE SWITCH

SLOW VESSEL MODE SWITCH

MAINTENANCE CLEAR SWITCH

ENGINE MONITORING SYSTEM


TRIP CLEAR SWITCH

(NOTES U & V)
(NOTES T & V)

(NOTE A)

(NOTE Z)

CB 15A
(NOTE P)
14 GA MIN
3048 MAX LG

OFF

SHUTDOWN SWITCH

-BAT.

(NOTES H & P)

1.5K
2W

+BAT.

2.4K
2W

ON

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

4
3
2
1

34
35
4
10
37
38
39
19
14
15
23
21
20
22
25
24
16
18
17
32
31
8
9
7
6
1
3
36
13
12
26
29
30
2
5
11
27
28
33
40

M973/BR
M974/YL
M972/PK
M971/BR
F425/PU
M970/WH
F426/BU
G466/WH
450/YL
451/BR
F400/GY
F401/GY
E452/WH
F424/YL
F473/YL
F429/BU
A234/BK
K990/WH
K900/PK
E793/BU
E794/YL
E797/WH
E798/PK
944/OR
945/BR
150/OR
229/BK
G966/PU
F428/WH
F427/PK
120/YL
C408/PU
C409/GY
C411/OR
C442/GY
C406/BU
129/BU
C407/BU
125/OR

M973/BR
M974/YL
M972/PK
M971/BR
F425/PU
M970/WH
F426/BU
G466/WH
450/YL
451/BR
F400/GY
F401/GY
E452/WH
F424/YL
F473/YL
F429/BU
A234/BK
K990/WH
K900/PK
E793/BU
E794/YL
E797/WH
E798/PK
944/OR
945/BR
150/OR
229/BK
G966/PU
F428/WH
F427/PK
120/YL
391/PK
A318/BU
C408/PU
C409/GY
C411/OR
C442/GY
C406/BU
129/BU
C407/BU

CIS
(NOTE P)

US/METRIC

DATA BOOSTER

120/YL
229/BK
E793/BU
E794/YL
944/OR
945/BR

J114/P114

BUS BAR

BUS BAR

ALT
ATA
CB
CIS
CMS
CT
DIG
ECM
ES
GPS
OSS
PS
SM
SMMS
VM

COMPUTERIZED
A

MAINTENANCE

REMOTE SHUTDOWN SWITCH


PREV SCREEN NAVIGATION ENG HISTORY NEXT SCREEN

(NOTE H)

+BAT.

-BAT.

ATA DATA LINK +

ATA DATA LINK -

CAT DATA LINK +

CAT DATA LINK -

NC

NC

NC

BAT.
(NOTE L)

DIAGNOSTIC

DISPLAY MODULE
SCROLL BACKWARD

C1
(6T-7337)

ALTERNATOR
AMERICAN TRUCKING ASSOCIATION
CIRCUIT BREAKER
CUSTOMER IGNITION SWITCH
COMPUTER MONITORING SYSTEM
CRANK TERMINATION
DIGITAL
ELECTRONIC CONTROL MODULE
ENGINE SHUTDOWN
GLOBAL POSITIONING SYSTEM
OPTIONAL START SWITCH
PINOIN SOLENOID
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
VOLT METER

B
C
A

(NOTE J)
-

GPS
RECEIVER

WIRE CODE

+
CATERPILLAR MONITORING SYSTEM

CATERPILLAR
SMMS

- CAT DATA LINK

+ CAT DATA LINK

+ BAT.

- BAT.

+ BAT.

RPM

- BAT.

RPM X 100

- CAT DATA LINK

SWITCH

+ CAT DATA LINK

ON/OFF

(NOTE P)

(NOTES X & Y)

ON
MODULE

P111

CIS
(NOTE R)

+
S

PIN 29/ PORT HARNESS CODE

PS
DIODE AS.

PIN 25/ HARNESS CODE 4


PIN 20/ US/METRIC INPUT
PIN 8/ DISPLAY SCROLL INPUT
PIN 5/ DISPLAY DIMMING INPUT

(NOTE G)
PIN 1/ +BAT.

(7C-2668)

S
BAT

PIN 27/ STARBOARD HARNESS CODE

PIN 26/ HARNESS CODE 1

+
+
-

OFF
M

PIN 28/ HARNESS CODE 2


(NOTE M)

CB 3A
(NOTE P)

GPS INTERFACE

J97
P97

LINK
LINK
LINK
LINK

STANDARD ENGINE HARNESS WIRING


OPTIONAL ATTACH WIRING
CUSTOMER SUPPLIED WIRING

(NOTES P & S)

COMPUTERIZED
DISPLAY MODULE

+BAT.
-BAT.
ATA DATA
ATA DATA
CAT DATA
CAT DATA
NC
NC
NC

CB

SM

(NOTE E)

PIN 2/ -BAT.
PIN 23/ CAT DATA LINK+

3406E
MARINE ENGINE
(WITHOUT CONTROL PANEL)

PIN 24/ CAT DATA LINK- BATTERY BUS BAR

Pin-32
Pin-35
Pin-6
Pin-1
Pin-3
Pin-26
Pin-31
Pin-37
Pin-7
Pin-12
Pin-15
Pin-36
Pin-19
Pin-13
Pin-14
Pin-38
Pin-39
Pin-23
Pin-21
Pin-34
Pin-16
Pin-20
Pin-22
Pin-4
Pin-17
Pin-25
Pin-10
Pin-18
Pin-24

P107A/J107A

SERVICE TOOL CONN

ABBREVIATION

ES
(NOTE P)

A
B
H
J
D
E
C
F
G

ATA DATA LINK Sync Input 2


CAT DATA LINK +Battery
-Battery
+Battery
ATA DATA LINK +
Trolling Mode
CATA DATA LINK +
Hourmeter
Tachometer Shutdown Input
Trip Clear
Hourmeter Tachometer +
Slow Vessel Mode
Maintenance Clear
Low Oil Pressure
High Coolant Temp
Sync Input 1
Ground
Low Coolant Level
Maintenance Indicator
Secondary Throttle
J1939 DATA Warning
Primary Throttle
J1939 DATA +
Diagnostic Lamp
DATA Boost

J3/P3

P107B/J107B

+BATTERY

B
C
A

-BATTERY

Pin-1
Pin-2
Pin-3
Pin-4
Pin-5
Pin-6
Pin-7
Pin-8
Pin-9
Pin-10
Pin-11
Pin-14
Pin-15
Pin-16
Pin-17
Pin-19
Pin-20
Pin-21
Pin-22
Pin-23
Pin-26
Pin-27
Pin-28
Pin-31
Pin-33
Pin-34
Pin-37
Pin-39
Pin-40
Pin-35

ECM

G966/PU
F428/WH
F427/PK

BACKLIGHT LAMP PWR

CUST SUPPLIED ENG

A318/BU
391/PK
F426/BU
150/OR
F424/YL
F473/YL
F429/BU
229/BK
150/OR
120/YL
UNUSED
UNUSED

CATERPILLAR

11
9
1
2
6
5
4
10
8
7
3
12

OPTIONAL

WARNING

J94/P94

J42

WARNING LAMP

G966/PU
F428/WH
F427/PK

CAT DATA LINK +


MON XMSN TEMP/PRESS.

SWITCH INPUT 1
SWITCH INPUT 2
SECONDARY THROTTLE POSITION
PRIMARY THROTTLE POSITION
TROLLING MODE
SLOW VESSEL MODE
MAINTENANCE CLEAR
TRIP CLEAR
TACHOMETER (+)
TACHOMETER (-)
LOW OIL PRESSURE
HIGH COOLANT TEMP
LOW COOLANT LEVEL
MAINTENANCE INDICATOR
WARNING LAMP
DIAGNOSTIC LAMP
J1939 SHIELD GROUND
J1939 DATA (-)
J1939 DATA (+)
ATA DATA LINK (-)
ATA DATA LINK (+)
UNUSED
UNUSED
CAT DATA LINK (+)
CAT DATA LINK (-)
BATTERY (+)
(UNSWITCHED)(NOTE D)
BATTERY (-)
SHUTDOWN INPUT
HOURMETER (-)
HOURMETER (+)
BATTERY (+)
SWITCH INPUT
SWITCH INPUT
SWITCH INPUT
SENSOR COMMON
ANALOG INPUT
+5 VDC
DIGITAL SENSOR
+8 VDC

ELECTRONIC CONTROL MODULE (ECM)

SCROLL FORWARD
CAT DATA LINK -

23
2
31
37
8
19
20
15
17
11
21
22
27
28
34
40
26
39
33
1
7
18
12
9
3
4
5
14
16
10
6
13
24
25
30
32
36
38
35
29

944/OR
945/BR
229/BK
125/OR

BAT

CUSTOMER PROVIDED

(NOTES W & Y)

ECM
+V Engine Speed/Timing Sensor
Inlet Air Temperature Sensor
Fuel Temperature Sensor
Timing CAL IN-/TC Probe Injector Common 1 & 2
Injector 1
Engine Oil Pressure Sensor
Transmission Oil Pressure Sensor
Injector 2
Coolant Temperature Sensor
Fuel Pressure Sensor
Coolant Level Switch
Injector Common 3 & 4
Injector 3
Atmospheric Pressure Sensor
Injector 4
Inlet Manifold Pressure Sensor
Injector Common 5 & 6
Injector 5
Engine Speed/Timing Common
Analog Sensor Common
Transmission Oil Temperature Sensor
Injector 6
Digital Power +8 VDC
Analog Sensor Power +5 VDC
Primary Speed/Timing Common
Backup Speed/Timing/TC Probe +

2005 Caterpillar
All Rights Reserved

D91753

OPTIONAL

Electronic Control Module (ECM)


Electronic Control Module (ECM)
Customer
Hourmeter
Throttle Position Sensor
Primary Speed/Timing
Coolant Temperature Sensor
Engine Oil Pressure Sensor
Inlet Manifold Pressure Sensor
ATA/CAT DATA LINK
TC Probe/Backup Speed/Timing
Atmospheric Pressure Sensor
Coolant Level Sensor
Electronic Service Tool
Inlet Air Temperature Sensor
Backup Speed/Timing Sensor
Fuel Pressure Sensor
ATA/CAT DATA LINK
Inlet Air Temperature Sensor
Injector 1-6
Marine Gear Oil Temperature Sensor
Marine Gear Oil Pressure Sensor
Caterpillar Computer Display
EMS Connector
Engine Vision Interface Module
GPS Interface Module
Data Booster

J2/P2
Pin-1
Pin-2
Pin-3
Pin-4
Pin-5
Pin-6
Pin-8
Pin-9
Pin-12
Pin-14
Pin-15
Pin-16
Pin-17
Pin-18
Pin-20
Pin-22
Pin-23
Pin-27
Pin-28
Pin-29
Pin-30
Pin-32
Pin-34
Pin-35
Pin-36
Pin-37
Pin-39

NOTE E: CHOOSE PROPERLY SIZED CIRCUIT BREAKER FOR ALTERNATOR

J21/P21

COOLANT TEMPERATURE SENSOR

9WR1-9999

NOTE C: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER

J34/P34

J1/P1
J2/P2
J3/P3
J10/P10
J11/P11
J20/P20
J21/P21
J22/P22
J23/P23
J24/P24
J26/P26
J27/P27
J34/P34
J42/P42
J43/P43
J44/P44
J49/P49
J60/P60
J89/P89
J91/P91
J95/P95
J96/P96
J97/97
J99/P99
J100/P100
J111/P111
J114/P114

ECM GROUND
STRAP
(SEE NOTE A)

P22/J22
C
B
A

Connectors

Jack/Plug

ALT

D91183

20 Page, EAR

Unit Injector

Inlet Manifold
Pressure Sensor

10

INJECTOR COMMON 5 & 6


INJECTOR COMMON 3 & 4
INJECTOR COMMON 1 & 2
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BACKUP SPEED/TIMING TC PROBE (+)
TIMING CAL IN (-) TC PROBE (-)
+V ENGINE SPEED/TIMING
ENGINE SPEED/TIMING COMMON
PRIMARY SPEED/TIMING
INLET MANIFOLD PRESSURE
ATMOSPHERIC PRESSURE
ENGINE OIL PRESSURE
FUEL PRESSURE
ANALOG SENSOR COMMON
ANALOG SENSOR POWER (+5 VDC)
DIGITAL POWER (+8 VDC)
COOLANT LEVEL
COOLANT TEMPERATURE
FUEL TEMPERATURE
INLET AIR TEMPERATURE
TRANSMISSION OIL TEMPERATURE
TRANSMISSION OIL PRESSURE

27

SENR1193-01

Fuel Temperature
Sensor

L985/YL
L984/OR
L983/WH
A701/GY
A702/PU
A703/BR
J763/GY
A705/BU
A706/GY

ELECTRONIC CONTROL MODULE (ECM)

P2/J2

Connectors

Jack/Plug
J1/P1
J2/P2
J3/P3
J10/P10
J11/P11
J20/P20
J21/P21
J22/P22
J23/P23
J24/P24
J26/P26
J27/P27
J34/P34
J42/P42
J43/P43
J44/P44
J49/P49
J60/P60
J89/P89
J91/P91
J95/P95
J96/P96
J97/97
J99/P99
J100/P100
J108/P108
J111/P111

L985/YL
L984/OR
L983/WH
A701/GY
A702/PU
A703/BR
J763/GY
A705/BU
A706/GY

Electronic Control Module (ECM)


Electronic Control Module (ECM)
Customer
Hourmeter
Throttle Position Sensor
Primary Speed/Timing
Coolant Temperature Sensor
Engine Oil Pressure Sensor
Inlet Manifold Pressure Sensor
ATA/CAT DATA LINK
TC Probe/Backup Speed/Timing
Atmospheric Pressure Sensor
Coolant Level Sensor
Electronic Service Tool
Inlet Air Temperature Sensor
Backup Speed/Timing Sensor
Fuel Pressure Sensor
ATA/CAT DATA LINK
Inlet Air Temperature Sensor
Injector 1-6
Marine Gear Oil Temperature Sensor
Marine Gear Oil Pressure Sensor
Caterpillar Computer Display
EMS Connector
Engine Vision Interface Module
Data Booster
GPS Interface Module

J2/P2
Pin-1
Pin-2
Pin-3
Pin-4
Pin-5
Pin-6
Pin-8
Pin-9
Pin-12
Pin-14
Pin-15
Pin-16
Pin-17
Pin-18
Pin-20
Pin-22
Pin-23
Pin-27
Pin-28
Pin-29
Pin-30
Pin-32
Pin-34
Pin-35
Pin-36
Pin-37
Pin-39

J91/P91

CYL
NO.6

CYL
NO.5

CYL
NO.4

CYL
NO.3

CYL
NO.2

12
1
2
3
4
5
6

INJECTOR COMMON 5 & 6


INJECTOR COMMON 3 & 4
INJECTOR COMMON 1 & 2
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BACKUP SPEED/TIMING TC PROBE (+)
TIMING CAL IN (-) TC PROBE (-)
+V ENGINE SPEED/TIMING
ENGINE SPEED/TIMING COMMON
PRIMARY SPEED/TIMING
INLET MANIFOLD PRESSURE
ATMOSPHERIC PRESSURE
ENGINE OIL PRESSURE
FUEL PRESSURE
ANALOG SENSOR COMMON
ANALOG SENSOR POWER (+5 VDC)
DIGITAL POWER (+8 VDC)
COOLANT LEVEL
COOLANT TEMPERATURE
FUEL TEMPERATURE
INLET AIR TEMPERATURE
TRANSMISSION OIL TEMPERATURE
TRANSMISSION OIL PRESSURE

27
17
5
6
12
18
22
28
34

10

11

CYL
NO.1

11
13
19
21
24
25

J26/P26
F732/PK

1
2

26

F732/PK
G811/YL

31
33
38

P44/J44
+12V
GND
SIGNAL

BACKUP SPEED/TIMING SENSOR

A
B
C

M995/GY
998/BR
F732/PK

F732/PK
G811/YL
M995/GY
998/BR
999/WH
A746/PK
A747/GY
994/GY
413/BR
993/BR
997/OR
C985/BU
M967/OR
995/BU
F421/YL
C967/BU
G732/WH
G428/BU

P20/J20
+12V
GND
SIGNAL

PRIMARY SPEED/TIMING SENSOR

A
B
C

M995/GY
998/BR
999/WH

P23/J23
C
B
A

SIGNAL
GND
+5V

INLET MANIFOLD PRESSURE SENSOR

A746/PK
993/BR
997/OR

P27/J27
C
B
A

SIGNAL
GND
+5V

ATMOSPHERIC PRESSURE SENSOR

A747/GY
993/BR
997/OR

40
39
4
1
29
37
23
20
8
15
30
36
35
16
14
3
2
32
9

ECM GROUND STRAP


(SEE NOTE A)

SENSOR AND CONNECTOR LOCATION

- BATTERY BUS BAR

Inlet Manifold
Pressure Sensor

Fuel Temperature
Sensor
Unit Injector

Customer Connector

Coolant Level
Sensor
Transmission Temperature
Sensor
Speed/Timing
Sensor

Transmission Pressure
Sensor

MAINTENANCE
DIAGNOSTICWARNING

METER
SERVICE
JR-1
110
HOURS
MAINT.
CLEAR

ECM (P2)

Inlet Air Temperature


Sensor

ECM (P1)

P22/J22

ENGINE OIL PRESSURE SENSOR

SIGNAL
GND
+5V

FUEL PRESSURE SENSOR

SIGNAL
GND
+5V

C
B
A

ECM

P49/J49

+V Engine Speed/Timing Sensor


Inlet Air Temperature Sensor
Fuel Temperature Sensor
Timing CAL IN-/TC Probe Injector Common 1 & 2
Injector 1
Engine Oil Pressure Sensor
Transmission Oil Pressure Sensor
Injector 2
Coolant Temperature Sensor
Fuel Pressure Sensor
Coolant Level Switch
Injector Common 3 & 4
Injector 3
Atmospheric Pressure Sensor
Injector 4
Inlet Manifold Pressure Sensor
Injector Common 5 & 6
Injector 5
Engine Speed/Timing Common
Analog Sensor Common
Transmission Oil Temperature Sensor
Injector 6
Digital Power +8 VDC
Analog Sensor Power +5 VDC
Primary Speed/Timing Common
Backup Speed/Timing/TC Probe +

L985/YL
L984/OR
L983/WH
A701/GY
A702/PU
A703/BR
J763/GY
A705/BU
A706/GY

8
10

C
B
A

994/GY
993/BR
997/OR

NOTE B: FOR TACHOMETERS WITH A SINGLE INPUT TERMINAL, EITHER ONE


OF THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE
USED. THE REMAINING LINE CAN BE LEFT DISCONNECTED

413/BR
993/BR
997/OR

NOTE C: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER

C
B
A

ALARM
GND
+8V

M967/OR
993/BR
C985/BU

COOLANT TEMPERATURE SENSOR

C
B
A

C
B
A

SIGNAL
GND
+5V

995/BU
993/BR
997/OR

SIGNAL
GND
+5V

MARINE GEAR OIL TEMPERATURE SENSOR

SIGNAL
GND
+8V

Coolant Temperature
Sensor

NOTE G: FOR DETAILED INSTALLATION REFER TO 3196/3406E


MARINE ENGINE INSTALLATION GUIDE

F421/YL
993/BR
997/OR

VIEW A-A

NOTE J: DO NOT ENGINE MOUNT

LEFT SIDE

NOTE K: REQUIRED FUSING

C
B
A

NOTE L: PLACE APPROPRIATE FUSE IN LINES

C967/BU
993/BR
997/OR

NOTE M: WHEN CONNECTED TO -BAT., THIS CONNECTION DISABLES


THE TRANSMISSION TEMPERATURE AND TRANSMISSION PRESSURE
DISPLAY ON THE CMS AND EMS. THIS OPTION CAN BE USED
FOR INSTALLATIONS THAT DO NOT REQUIRE A TRANSMISSION

J95/P95
C
B
A

G732/WH
993/BR
C985/BU

NOTE N: CONNECTOR P99 IS MATING CONNECTOR FOR CONNECTOR J1


SHOWN ON EMS SYSTEM ASSEMBLY DIAGRAM

ABBREVIATION
ALT
ATA
CB
CIS
CMS
CT
DIG
ECM
ES
GPS
OSS
PS
SM
SMMS
VM

NOTE P: NOT FOR USE WITH CONTROL PANEL


J96/P96
C
B
A

SIGNAL
GND
+5V

MARINE GEAR OIL PRESSURE SENSOR

NOTE R: REQUIRES CONTROL PANEL


G428/BU
993/BR
997/OR

NOTE S: ONLY ONE HOUR METER PERMITTED PER ENGINE


NOTE T: CONNECT PIN 3 ON EMS CONNECTOR FOR STARBOARD EMS
NOTE U: CONNECT PIN 31 ON EMS CONNECTOR FOR PORT EMS
NOTE V: CONNECT PIN 3 & 31 ON EMS CONNECTOR FOR CENTER EMS
NOTE W: CONNECT PIN 27 ON J97 FOR STARBOARD CMS

UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 18 AWG


OR LARGER, SAE J1128 TYPE SXL OR EQUIVALENT

CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN


ARE RECOMMENDED

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES


WITHOUT CATERPILLAR ENGINEERING APPROVAL

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE


FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING
COMPONENT REMOVAL

ALTERNATOR
AMERICAN TRUCKING ASSOCIATION
CIRCUIT BREAKER
CUSTOMER IGNITION SWITCH
COMPUTER MONITORING SYSTEM
CRANK TERMINATION
DIGITAL
ELECTRONIC CONTROL MODULE
ENGINE SHUTDOWN
GLOBAL POSITIONING SYSTEM
OPTIONAL START SWITCH
PINOIN SOLENOID
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
VOLT METER

NOTE X: CONNECT PIN 29 ON J97 FOR PORT CMS


NOTE Y: CONNECT PIN 27 & 29 ON J97 FOR CENTER CMS

WIRE CODE

NOTE Z: IF NO CONTROL PANEL IS USED PIN 26 ON J3 WILL


BE USED FOR +BATTERY AND PINS 2 & 8 ON J94 ARE
TO BE CONNECTED, SEE DETAIL A

COMPONENTS ARE SHOWN WITH THE KEY OFF

+BAT. BUS BAR

Backup Speed
Timing Sensor

NOTE H: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED


AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM

J89/P89

INLET AIR TEMPERATURE SENSOR

CAT/ATA
DATA LINK

NOTE F: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS


CUSTOMER'S OPTION

J43/P43

FUEL TEMPERATURE SENSOR

Speed/Timing
Probe

Atmospheric
Pressure
Sensor

NOTE E: CHOOSE PROPERLY SIZED CIRCUIT BREAKER FOR ALTERNATOR

J21/P21
SIGNAL
GND
+5V

Fuel Pressure
Sensor

NOTE D: +BAT. EVENT RECORDER REQUIRES UNSWITCHED +BAT.


CONNECTION. CURRENT DRAW FROM P1-4 IS LESS THAN 20mA

J34/P34

COOLANT LEVEL SENSOR

RIGHT SIDE

NOTE A: ECM -BAT. MUST BE CONNECTED DIRECTLY TO THE -BAT. BUS BAR
AND NOT CONNECTED TO -BAT. THROUGH ANY OTHER INDIRECT PATH

D91753

STANDARD ENGINE HARNESS WIRING


OPTIONAL ATTACH WIRING
CUSTOMER SUPPLIED WIRING

Oil Pressure
Sensor

-BAT. BUS BAR

P1/J1
P3/J3
SWITCH INPUT 1
SWITCH INPUT 2
SECONDARY THROTTLE POSITION
PRIMARY THROTTLE POSITION
TROLLING MODE
SLOW VESSEL MODE
MAINTENANCE CLEAR
TRIP CLEAR
TACHOMETER (+)
TACHOMETER (-)
LOW OIL PRESSURE
HIGH COOLANT TEMP
LOW COOLANT LEVEL
MAINTENANCE INDICATOR
WARNING LAMP
DIAGNOSTIC LAMP
ATA DATA LINK (-)
ATA DATA LINK (+)
CAT DATA LINK (+)
CAT DATA LINK (-)
+BATTERY
-BATTERY
SHUTDOWN INPUT

TROLLING MODE SWITCH

SLOW VESSEL MODE SWITCH

MAINTENANCE CLEAR SWITCH


ENGINE MONITORING SYSTEM
TRIP CLEAR SWITCH

(NOTES U & V)
(NOTES T & V)

(NOTE Z)

OFF

2.4K
2W

ON

CIS

(NOTE M)

- BATTERY BUS BAR

28/ HARNESS CODE 2


26/ HARNESS CODE 1
25/ HARNESS CODE 4
20/ US/METRIC INPUT
8/ DISPLAY SCROLL INPUT
5/ DISPLAY DIMMING INPUT

CB 3A
(NOTE P)

J93/P93

F426/BU
SBS

OFF
G
ON
S
M

1
MAINTENANCE CLEAR
SWITCH

BAT
CIS

391/PK
G966/PU

229/BK

SMMS

(NOTE R)

(6T-7337)
1
2

391/PK

F428/WH

F427/PK

+
PS
(NOTE G)
1/ +BAT.
2/ -BAT.
23/ CAT DATA LINK+
24/ CAT DATA LINK-

229/BK

CB
(NOTE E)

SM
-

+
+
300mA YL (DIAGNOSTIC)

F473/YL
F429/BU

229/BK
+

ALT

HOUR METER
(NOTE S)

229/BK

300mA RD (WARNING)

300mA RD (MAINT IND)

F424/YL
229/BK

datz8d1
n

150/OR
391/PK

PIN
PIN
PIN
PIN

+
+
-

P107A/J107A

G966/PU
F428/WH
F427/PK
B
C
A

LINK
LINK
LINK
LINK

G966/PU
F428/WH
F427/PK

D91182

P107B/J107B

A318/BU

P92/J92

P111

DIODE AS.
(7C-2668)

A318/BU
391/PK
F426/BU
150/OR
F424/YL
F473/YL
F429/BU
229/BK
150/OR
120/YL
UNUSED
UNUSED

150/OR

(NOTES P & S)

GPS INTERFACE
MODULE

CB 3A

SMMS
(NOTE P)

150/OR

BAT

(6T-7337)

PIN 27/ STARBOARD HARNESS CODE


PIN 29/ PORT HARNESS CODE
PIN
PIN
PIN
PIN
PIN
PIN

C1

CATERPILLAR MONITORING SYSTEM

J97
P97

+BAT.
-BAT.
ATA DATA
ATA DATA
CAT DATA
CAT DATA
NC
NC
NC

EMSS
ON

RPM

A
B
H
J
D
E
C
F
G

OFF
G

GPS
RECEIVER

RPM X 100

11
9
1
2
6
5
4
10
8
7
3
12

120/YL
(NOTE L)

(NOTE J)

ON/OFF
SWITCH

J94/P94

CB 15A
BAT.

B
C
A

REMOTE SHUTDOWN SWITCH


(NOTE H)

NEXT SCREEN

CONTROL PANEL
A318/BU

A318/BU
391/PK
F426/BU
150/OR
F424/YL
F473/YL
F429/BU
229/BK
150/OR
120/YL
UNUSED
UNUSED

ENG HISTORY

A
B
J
H
D
E
C
F
G

11
9
1
2
6
5
4
10
8
7
3
12

NAVIGATION

+BAT.
-BAT.
ATA +
ATA CAT +
CAT NC
NC
NC

4
(NOTE P)

J94B/P94B

MAINTENANCE

ES

+BATTERY
BUS BAR

1
2

DIAGNOSTIC

-BATTERY
BUS BAR

A318/BU
391/PK
F426/BU
150/OR
F424/YL
F473/YL
F429/BU
229/BK
150/OR
120/YL
UNUSED
UNUSED

J42
CUST SUPPLIED ENG
SERVICE TOOL CONN

OPTIONAL
CATERPILLAR
COMPUTERIZED
DISPLAY MODULE

PREV SCREEN

(NOTES W & Y)
(NOTES X & Y)

120/YL
229/BK
E793/BU
E794/YL
944/OR
945/BR

J108/P108

DATA BOOSTER

SWITCH INPUT 1
SWITCH INPUT 2
SECONDARY THROTTLE POSITION
PRIMARY THROTTLE POSITION
TROLLING MODE
SLOW VESSEL MODE
MAINTENANCE CLEAR
TRIP CLEAR
TACHOMETER (+)
TACHOMETER (-)
LOW OIL PRESSURE
HIGH COOLANT TEMP
LOW COOLANT LEVEL
MAINTENANCE INDICATOR
WARNING LAMP
DIAGNOSTIC LAMP
J1939 SHIELD GROUND
J1939 DATA (-)
J1939 DATA (+)
ATA DATA LINK (-)
ATA DATA LINK (+)
UNUSED
UNUSED
CAT DATA LINK (+)
CAT DATA LINK (-)
BATTERY (+)
(UNSWITCHED)(NOTE D)
BATTERY (-)
SHUTDOWN INPUT
HOURMETER (-)
HOURMETER (+)
BATTERY (+)
SWITCH INPUT
SWITCH INPUT
SWITCH INPUT
SENSOR COMMON
ANALOG INPUT
+5 VDC
DIGITAL SENSOR
+8 VDC

ELECTRONIC CONTROL MODULE (ECM)

BAT
+

23
2
31
37
8
19
20
15
17
11
21
22
27
28
34
40
26
39
33
1
7
18
12
9
3
4
5
14
16
10
6
13
24
25
30
32
36
38
35
29

944/OR
945/BR
229/BK
125/OR

(NOTE P)

SCROLL BACKWARD

OPTIONAL
CATERPILLAR
COMPUTERIZED
DISPLAY MODULE

4
3
2
1

1.5K
2W

CUSTOMER PROVIDED
SHUTDOWN SWITCH
(NOTES H & P)

+BAT.
-BAT.
US/METRIC
SCROLL FORWARD
CAT DATA LINK CAT DATA LINK +
MON XMSN TEMP/PRESS.
WARNING LAMP
WARNING
BACKLIGHT LAMP PWR

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

CB 15A
(NOTE P)

14 GA MIN
3048 MAX LG

BAT.
BAT.
CAT DATA LINK
CAT DATA LINK

Pin-32
Pin-35
Pin-6
Pin-1
Pin-3
Pin-26
Pin-31
Pin-37
Pin-7
Pin-12
Pin-15
Pin-36
Pin-19
Pin-13
Pin-14
Pin-38
Pin-39
Pin-23
Pin-21
Pin-34
Pin-16
Pin-20
Pin-22
Pin-4
Pin-17
Pin-25
Pin-10
Pin-18
Pin-24

(NOTE A)

+
+
-

ATA DATA LINK Sync Input 2


CAT DATA LINK +Battery
-Battery
+Battery
ATA DATA LINK +
Trolling Mode
CATA DATA LINK +
Hourmeter
Tachometer Shutdown Input
Trip Clear
Hourmeter Tachometer +
Slow Vessel Mode
Maintenance Clear
Low Oil Pressure
High Coolant Temp
Sync Input 1
Ground
Low Coolant Level
Maintenance Indicator
Secondary Throttle
J1939 DATA Warning
Primary Throttle
J1939 DATA +
Diagnostic Lamp
DATA Boost

J3/P3

BAT.
BAT.
CAT DATA LINK
CAT DATA LINK

20 Page, EAR

Pin-1
Pin-2
Pin-3
Pin-4
Pin-5
Pin-6
Pin-7
Pin-8
Pin-9
Pin-10
Pin-11
Pin-14
Pin-15
Pin-16
Pin-17
Pin-19
Pin-20
Pin-21
Pin-22
Pin-23
Pin-26
Pin-27
Pin-28
Pin-31
Pin-33
Pin-34
Pin-37
Pin-39
Pin-40
Pin-35

ECM

+
+
-

SENR1193-01

J1/P1

34
35
4
10
37
38
39
19
14
15
23
21
20
22
25
24
16
18
17
32
31
8
9
7
6
1
3
36
13
12
26
29
30
2
5
11
27
28
33
40

M973/BR
M974/YL
M972/PK
M971/BR
F425/PU
M970/WH
F426/BU
G466/WH
450/YL
451/BR
F400/GY
F401/GY
E452/WH
F424/YL
F473/YL
F429/BU
A234/BK
K990/WH
K900/PK
E793/BU
E794/YL
E797/WH
E798/PK
944/OR
945/BR
150/OR
229/BK
G966/PU
F428/WH
F427/PK
120/YL
C408/PU
C409/GY
C411/OR
C442/GY
C406/BU
129/BU
C407/BU
125/OR

M973/BR
M974/YL
M972/PK
M971/BR
F425/PU
M970/WH
F426/BU
G466/WH
450/YL
451/BR
F400/GY
F401/GY
E452/WH
F424/YL
F473/YL
F429/BU
A234/BK
K990/WH
K900/PK
E793/BU
E794/YL
E797/WH
E798/PK
944/OR
945/BR
150/OR
229/BK
G966/PU
F428/WH
F427/PK
120/YL
391/PK
A318/BU
C408/PU
C409/GY
C411/OR
C442/GY
C406/BU
129/BU
C407/BU

3406E
MARINE ENGINE
(WITH CONTROL
PANEL)