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STATISTICAL PROCESS CONTROL

TRIDENT AUTO INDUSTRIES


PART NAME:
PART NO.:
SAMPLE SIZE:
DATA COLLECTION: SNO.
1
1
9.90
2
9.89
3
9.87
4
9.88
5
9.87
CALCULATIONS: FOR HISTOGRAM
XLARGE
9.900
XSMALL
9.870
RANGE
0.030
AVG.
9.882
Process Width ( P ) =
Design Centre ( D ) =25
Starting Point =

Spacer ENG MNT UPR LEFT


16400014
50

INSTRUMENT:
SPECIFIC : -

Micrometer
10 0.2

L.COUNT:
MACHINE:

OPERATION:

Final

NO.OF DECIMALS:

0.01
TRAUB

Customer

MONTH
0.036364

2
9.93
9.89
9.93
9.95
9.95

9.950
9.890
0.060
9.930

3
9.87
9.85
9.93
9.90
9.91

4
9.88
9.92
9.91
9.89
9.90

9.930
9.920
9.850
9.880
0.080
0.040
9.892
9.900
0.1000
10.0000
9.8500

5
9.91
9.89
9.93
9.92
9.91

6
9.92
9.93
9.90
9.89
9.88

7
9.92
9.91
9.92
9.93
9.91

8
9.93
9.91
9.92
9.93
9.90

9.930
9.930
9.930
9.890
9.880
9.910
0.040
0.050
0.020
9.912
9.904
9.918
Specification Width(S) =
Interval =
No. of readings=

9
9.92
9.92
9.91
9.90
9.89

9.930
9.900
0.030
9.918

10
9.91
9.92
9.90
9.89
9.88

9.920
9.890
0.030
9.908

U.S.L.

10.200

L.S.L.

9.800

TOL.

0.400

9.920
Xmax.=
9.9500 NO.OF NON CONFORMIN
9.880
Xmin.=
9.8500
0.040 R - BAR = 0.04200 NO. OF PARTS ABOVE U.T
9.900 X - BAR = 9.9064 NO. OF PARTS BELOW L.T
Index (K)={2 x (D-XBAR) / S}=
0.4681
Selecting no. of classes =
5
Shift Of 'X-BAR' from 'D' =
0.094

0.400
0.020
50.000

10.000

X-CHART

9.920

9.840
1

R-CHART

FO/QA/13
Rev:00

0.560
0.480
0.400
0.320
0.240
0.160
0.080

10

R-CHART
0.560
0.480
0.400
0.320
0.240
0.160
0.080
0.000
1

REMARKS: -

10

PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQIURED


Cp>=0, Cp<=0.5 & Cpk>=0, Cpk<=0.5 - Process is very Poor & need immediate action.
Cp>0.5, Cp<=1.33 & Cpk>0.5, Cpk<=1.33 - Process needs correction.
Cp > 1, Cp <=1.67 & Cpk > 1, Cpk<=1.67 - Process is good but still improvement is required or process is excellent.

FO/QA/13
Rev:00

Revesion :
Code :
Date :

PROCESS CONTROL

UTO INDUSTRIES
New swan Auto Comp Pvt Ltd.
JANUARY

SAMPLE
1
2
3
4
5
0.036364

D2
1.123
1.128
1.693
2.059
,

0 NOS.

NO. OF PARTS ABOVE U.T.L. =


NO. OF PARTS BELOW L.T.L. =

0 NOS.
0 NOS.

X-CHART

R-CHART

FO/QA/13
Rev:00

D4
3.270
3.270
2.570
2.230
2.110

NO.OF NON CONFORMING PART =

INTERVAL

A2
2.560
1.880
1.020
0.730
0.590

9.796
9.816
9.800
9.836
9.836
9.873
9.873
9.909
9.909
9.945
9.945
9.982
9.982
10.018
10.018
10.055
10.055
10.091
10
10.091
10.127
10.127
10.164
10.164
10.200
U.C.L.XBAR =
L.C.L.XBAR =

FREQ.

CU. FREQ.

0
0
0
4
18
26
2
0
0
0
0
0

0
0
0
4
22
48
50
50
50
50
50
50
9.931
9.882

R-CHART

U.C.L.RBAR =
L.C.L.RBAR =
2

10

need immediate action.


ection.
still improvement is required or process is excellent.

FO/QA/13
Rev:00

Std.Dev."s"=
Cp=(S/6s)=
Cpk={1-K}xCp)=

0.089
1
0.021
3.136
1.668

Q.C Inch.

STATISTICAL PROCESS CONTROL


TRIDENT AUTO INDUSTRIES
PART NAME:
PART NO.:

Spacer ENG MNT UPR Right


16400014

SAMPLE SIZE:

INSTRUMENT:

L.COUNT:
MACHINE:

Final

NO.OF DECIMALS:

SPECIFIC : -

50

DATA COLLECTION: SNO.


1
1
21.84
2
21.81
3
21.83
4
21.79
5
21.80
CALCULATIONS: FOR HISTOGRAM
XLARGE
21.840
XSMALL
21.790
RANGE
0.050
AVG.
21.814
Process Width ( P ) =
Design Centre ( D ) =25
Starting Point =

Micrometer

OPERATION:

0.01
TROUB

Customer

MONTH
0.036364

2
21.80
21.82
21.79
21.83
21.78

3
21.84
21.82
21.86
21.88
21.77

21.830
21.780
0.050
21.804

4
21.78
21.85
21.85
21.84
21.82

5
21.83
21.77
21.79
21.82
21.83

6
21.81
21.80
21.83
21.80
21.78

7
21.83
21.80
21.83
21.78
21.79

21.880
21.850
21.830
21.830
21.830
21.770
21.780
21.770
21.780
21.780
0.110
0.070
0.060
0.050
0.050
21.834
21.828
21.808
21.804
21.806
0.1100
Specification Width(S) =
21.8000
Interval =
21.7700
No. of readings=

8
21.79
21.80
21.82
21.83
21.82

9
21.82
21.81
21.83
21.79
21.81

21.830
21.790
0.040
21.812

21.830
21.790
0.040
21.812
0.400
0.022
50.000

21.840

10
21.84
21.82
21.80
21.86
21.77

U.S.L.

22.000

L.S.L.

21.600

TOL.

0.400

21.860
Xmax.= 21.8800 NO.OF NON CONFORMIN
21.770
Xmin.= 21.7700
0.090 R - BAR = 0.06100 NO. OF PARTS ABOVE U.T
21.818 X - BAR = 21.8140 NO. OF PARTS BELOW L.T
Index (K)={2 x (D-XBAR) / S}=
0.0700
Selecting no. of classes =
5
Shift Of 'X-BAR' from 'D' =
0.014
X-CHART

HISTOGRAM
25.000

21.964
21.927
21.891
21.855
21.818
21.782
21.745
21.709
21.673
21.636
21.600

20.000

21.760
15.000

R-CHART

10.000

5.000

FO/QA/13
Rev:00
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080

10

HISTOGRAM
25.000

21.964
21.927
21.891
21.855
21.818
21.782
21.745
21.709
21.673
21.636
21.600

20.000

15.000

R-CHART

10.000

5.000

0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080
0.000
1

REMARKS: -

10

PROCESS IS EXCELLENT
Cp>=0, Cp<=0.5 & Cpk>=0, Cpk<=0.5 - Process is very Poor & need immediate action.
Cp>0.5, Cp<=1.33 & Cpk>0.5, Cpk<=1.33 - Process needs correction.
Cp > 1, Cp <=1.67 & Cpk > 1, Cpk<=1.67 - Process is good but still improvement is required or process is excellent.

FO/QA/13
Rev:00

Revesion :
Code :
Date :

PROCESS CONTROL

UTO INDUSTRIES
New swan Auto Comp Pvt Ltd.
Jan-13

SAMPLE
1
2
3
4
5
0.036364

D2
1.123
1.128
1.693
2.059

0 NOS.

NO. OF PARTS ABOVE U.T.L. =


NO. OF PARTS BELOW L.T.L. =

0 NOS.
0 NOS.

X-CHART

R-CHART

FO/QA/13
Rev:00

D4
3.270
3.270
2.570
2.230
2.110

NO.OF NON CONFORMING PART =

INTERVAL

A2
2.560
1.880
1.020
0.730
0.590

10

21.592
21.614
21.600
21.636
21.636
21.673
21.673
21.709
21.709
21.745
21.745
21.782
21.782
21.818
21.818
21.855
21.855
21.891
21.891
21.927
21.927
21.964
21.964
22.000
U.C.L.XBAR =
L.C.L.XBAR =

FREQ.

CU. FREQ.

0
0
0
0
0
0
7
17
23
3
0
0

0
0
0
0
0
0
7
24
47
50
50
50
21.850
21.778

R-CHART

U.C.L.RBAR =
L.C.L.RBAR =
3

10

need immediate action.


ection.
still improvement is required or process is excellent.

FO/QA/13
Rev:00

Std.Dev."s"=
Cp=(S/6s)=
Cpk={1-K}xCp)=

0.129
1
0.025
2.617
2.434

Q.C Inch.

STATISTICAL PROCESS CONTROL


TRIDENT AUTO INDUSTRIES
PART NAME:
PART NO.:

Spacer ENG MNT UPR Right


16400014

SAMPLE SIZE:

INSTRUMENT:

50

DATA COLLECTION: SNO.


1
1
29.62
2
29.59
3
29.57
4
29.58
5
29.63
CALCULATIONS: FOR HISTOGRAM
XLARGE
29.630
XSMALL
29.570
RANGE
0.060
AVG.
29.598
Process Width ( P ) =
Design Centre ( D ) =25
Starting Point =

SPECIFIC : -

Height Guuge
29.6 +0.2/-0.2

L.COUNT:
MACHINE:

OPERATION:

Final

NO.OF DECIMALS:

0.01
TROUB

Customer

MONTH
0.036364

2
29.65
29.63
29.58
29.59
29.62

3
29.57
29.62
29.64
29.62
29.58

29.650
29.580
0.070
29.614

4
29.57
29.58
29.58
29.61
29.63

5
29.65
29.63
29.63
29.61
29.58

6
29.62
29.58
29.60
29.63
29.62

7
29.62
29.61
29.59
29.57
29.55

29.640
29.630
29.650
29.630
29.620
29.570
29.570
29.580
29.580
29.550
0.070
0.060
0.070
0.050
0.070
29.606
29.594
29.620
29.610
29.588
0.1000
Specification Width(S) =
29.6000
Interval =
29.5500
No. of readings=

8
29.64
29.63
29.62
29.61
29.59

9
29.58
29.57
29.56
29.62
29.63

29.640
29.590
0.050
29.618

29.630
29.560
0.070
29.592
0.400
0.020
50.000

29.680

29.764
29.727
29.691
29.655
29.618
29.582
29.545
29.509
29.473
29.436
29.400
30.000
25.000

U.S.L.

29.800

L.S.L.

29.400

TOL.

0.400

29.630
Xmax.= 29.6500 NO.OF NON CONFORMIN
29.600
Xmin.= 29.5500
0.030 R - BAR = 0.06000 NO. OF PARTS ABOVE U.T
29.612 X - BAR = 29.6052 NO. OF PARTS BELOW L.T
Index (K)={2 x (D-XBAR) / S}=
0.0260
Selecting no. of classes =
5
Shift Of 'X-BAR' from 'D' =
0.005
X-CHART

HISTOGRAM
35.000

10
29.61
29.60
29.61
29.63
29.61

29.600

29.520
1

20.000

R-CHART

15.000
10.000
5.000

FO/QA/13
Rev:00
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080

10

HISTOGRAM
35.000

29.764
29.727
29.691
29.655
29.618
29.582
29.545
29.509
29.473
29.436
29.400

30.000
25.000
20.000

R-CHART

15.000
10.000
5.000
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080
0.000
1

REMARKS: -

10

PROCESS IS EXCELLENT
Cp>=0, Cp<=0.5 & Cpk>=0, Cpk<=0.5 - Process is very Poor & need immediate action.
Cp>0.5, Cp<=1.33 & Cpk>0.5, Cpk<=1.33 - Process needs correction.
Cp > 1, Cp <=1.67 & Cpk > 1, Cpk<=1.67 - Process is good but still improvement is required or process is excellent.

FO/QA/13
Rev:00

Revesion :
Code :
Date :

PROCESS CONTROL

UTO INDUSTRIES
New swan Auto Comp Pvt Ltd.
Jan-13

SAMPLE
1
2
3
4
5
0.036364

D2
1.123
1.128
1.693
2.059

0 NOS.

NO. OF PARTS ABOVE U.T.L. =


NO. OF PARTS BELOW L.T.L. =

0 NOS.
0 NOS.

X-CHART

R-CHART

FO/QA/13
Rev:00

D4
3.270
3.270
2.570
2.230
2.110

NO.OF NON CONFORMING PART =

INTERVAL

A2
2.560
1.880
1.020
0.730
0.590

10

29.396
29.416
29.400
29.436
29.436
29.473
29.473
29.509
29.509
29.545
29.545
29.582
29.582
29.618
29.618
29.655
29.655
29.691
29.691
29.727
29.727
29.764
29.764
29.800
U.C.L.XBAR =
L.C.L.XBAR =

FREQ.

CU. FREQ.

0
0
0
0
0
0
15
13
22
0
0
0

0
0
0
0
0
0
15
28
50
50
50
50
29.641
29.570

R-CHART

U.C.L.RBAR =
L.C.L.RBAR =
3

10

need immediate action.


ection.
still improvement is required or process is excellent.

FO/QA/13
Rev:00

Std.Dev."s"=
Cp=(S/6s)=
Cpk={1-K}xCp)=

0.127
1
0.025
2.632
2.564

Q.C Inch.

STATISTICAL PROCESS CONTROL


TRIDENT AUTO INDUSTRIES
PART NAME:
PART NO.:

Bussing RR Axle Adjuster


16400014

SAMPLE SIZE:

INSTRUMENT:

50

DATA COLLECTION: SNO.


1
1
25.08
2
25.08
3
25.08
4
25.07
5
25.09
CALCULATIONS: FOR HISTOGRAM
XLARGE
25.090
XSMALL
25.070
RANGE
0.020
AVG.
25.080
Process Width ( P ) =
Design Centre ( D ) =25
Starting Point =

SPECIFIC : -

Height Guuge
25+0.05/+0.2

L.COUNT:
MACHINE:

Customer
0.01
CNC -TURNING

OPERATION:

Final

NO.OF DECIMALS:

MONTH
0.036364

2
25.09
25.09
25.08
25.09
25.09

3
25.09
25.09
25.10
25.09
25.09

25.090
25.080
0.010
25.088

4
25.09
25.10
25.09
25.09
25.08

5
25.08
25.09
25.09
25.09
25.09

6
25.09
25.09
25.09
25.09
25.10

7
25.09
25.10
25.08
25.08
25.09

25.100
25.100
25.090
25.100
25.100
25.090
25.080
25.080
25.090
25.080
0.010
0.020
0.010
0.010
0.020
25.092
25.090
25.088
25.092
25.088
0.0301
Specification Width(S) =
25.1250
Interval =
25.0700
No. of readings=

8
25.09
25.08
25.08
25.09
25.10

9
25.10
25.09
25.08
25.09
25.08

25.100
25.080
0.020
25.088

25.100
25.080
0.020
25.088
0.150
0.006
50.000

25.120

10
25.09
25.08
25.08
25.08
25.08

U.S.L.

25.200

L.S.L.

25.050

TOL.

0.400

25.090
Xmax.= 25.1000 NO.OF NON CONFORMIN
25.080
Xmin.= 25.0700
0.010 R - BAR = 0.01500 NO. OF PARTS ABOVE U.T
25.082 X - BAR = 25.0876 NO. OF PARTS BELOW L.T
Index (K)={2 x (D-XBAR) / S}=
0.4987
Selecting no. of classes =
5
Shift Of 'X-BAR' from 'D' =
0.037
X-CHART

HISTOGRAM
35.000
30.000

25.414
25.377
25.341
25.305
25.268
25.232
25.195
25.159
25.123
25.086
25.050

25.000

25.040
1

20.000

R-CHART

15.000
10.000
5.000

FO/QA/13
Rev:00
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080

10

HISTOGRAM
35.000
30.000

25.414
25.377
25.341
25.305
25.268
25.232
25.195
25.159
25.123
25.086
25.050

25.000
20.000

R-CHART

15.000
10.000
5.000
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080
0.000
1

REMARKS: -

10

PROCESS IS EXCELLENT
Cp>=0, Cp<=0.5 & Cpk>=0, Cpk<=0.5 - Process is very Poor & need immediate action.
Cp>0.5, Cp<=1.33 & Cpk>0.5, Cpk<=1.33 - Process needs correction.
Cp > 1, Cp <=1.67 & Cpk > 1, Cpk<=1.67 - Process is good but still improvement is required or process is excellent.

FO/QA/13
Rev:00

Revesion :
Code :
Date :

PROCESS CONTROL

UTO INDUSTRIES
New swan Auto Comp Pvt Ltd.
Jan-13

SAMPLE
1
2
3
4
5
0.036364

D2
1.123
1.128
1.693
2.059

0 NOS.

NO. OF PARTS ABOVE U.T.L. =


NO. OF PARTS BELOW L.T.L. =

0 NOS.
0 NOS.

X-CHART

R-CHART

FO/QA/13
Rev:00

D4
3.270
3.270
2.570
2.230
2.110

NO.OF NON CONFORMING PART =

INTERVAL

A2
2.560
1.880
1.020
0.730
0.590

10

25.074
25.080
25.050
25.086
25.086
25.123
25.123
25.159
25.159
25.195
25.195
25.232
25.232
25.268
25.268
25.305
25.305
25.341
25.341
25.377
25.377
25.414
25.414
25.450
U.C.L.XBAR =
L.C.L.XBAR =

FREQ.

CU. FREQ.

17
0
0
33
0
0
0
0
0
0
0
0

17
17
17
50
50
50
50
50
50
50
50
50
25.096
25.079

R-CHART

U.C.L.RBAR =
L.C.L.RBAR =
3

10

need immediate action.


ection.
still improvement is required or process is excellent.

FO/QA/13
Rev:00

Std.Dev."s"=
Cp=(S/6s)=
Cpk={1-K}xCp)=

0.032
1
0.007
3.640
1.825

Q.C Inch.

STATISTICAL PROCESS CONTROL


TRIDENT AUTO INDUSTRIES
PART NAME:
PART NO.:

Tube -Pivot Brake Lever

SAMPLE SIZE:

INSTRUMENT:

50

DATA COLLECTION: SNO.


1
1
29.02
2
29.03
3
29.02
4
29.01
5
29.03
CALCULATIONS: FOR HISTOGRAM
XLARGE
29.030
XSMALL
29.010
RANGE
0.020
AVG.
29.022
Process Width ( P ) =
Design Centre ( D ) =25
Starting Point =

SPECIFIC : -

Height Guuge
29 0.1

L.COUNT:
MACHINE:

Customer
0.01
CNC -TURNING

OPERATION:

Final

NO.OF DECIMALS:

MONTH
0.018182

2
29.03
29.02
29.03
29.04
29.02

3
29.03
29.02
29.01
29.03
29.04

29.040
29.020
0.020
29.028

4
29.03
29.03
29.02
29.04
29.02

5
29.03
29.04
29.04
29.02
29.02

6
29.02
29.01
29.01
29.03
29.02

7
29.02
29.03
29.02
29.03
29.03

29.040
29.040
29.040
29.030
29.030
29.010
29.020
29.020
29.010
29.020
0.030
0.020
0.020
0.020
0.010
29.026
29.028
29.030
29.018
29.026
0.0500
Specification Width(S) =
29.0000
Interval =
29.0100
No. of readings=

8
29.03
29.02
29.03
29.02
29.02

9
29.03
29.02
29.03
29.04
29.06

29.030
29.020
0.010
29.024

29.060
29.020
0.040
29.036
0.200
0.010
50.000

29.040

10
29.03
29.02
29.03
29.05
29.05

U.S.L.

29.100

L.S.L.

28.900

TOL.

0.200

29.050
Xmax.= 29.0600 NO.OF NON CONFORMIN
29.020
Xmin.= 29.0100
0.030 R - BAR = 0.02200 NO. OF PARTS ABOVE U.T
29.036 X - BAR = 29.0274 NO. OF PARTS BELOW L.T
Index (K)={2 x (D-XBAR) / S}=
0.2739
Selecting no. of classes =
5
Shift Of 'X-BAR' from 'D' =
0.027
X-CHART

HISTOGRAM
35.000

29.082
29.064
29.045
29.009
29.027

28.991
28.973
28.955
28.936
28.918
30.00028.900
25.000

28.960
1

20.000

R-CHART

15.000
10.000
5.000

FO/QA/13
Rev:00
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080

10

HISTOGRAM
35.000

29.082
29.064
29.045
29.009
29.027

28.991
28.973
28.936
28.955
28.918
30.00028.900
25.000
20.000

R-CHART

15.000
10.000
5.000
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080
0.000
1

REMARKS: -

10

PROCESS IS EXCELLENT
Cp>=0, Cp<=0.5 & Cpk>=0, Cpk<=0.5 - Process is very Poor & need immediate action.
Cp>0.5, Cp<=1.33 & Cpk>0.5, Cpk<=1.33 - Process needs correction.
Cp > 1, Cp <=1.67 & Cpk > 1, Cpk<=1.67 - Process is good but still improvement is required or process is excellent.

FO/QA/13
Rev:00

Revesion :
Code :
Date :

PROCESS CONTROL

UTO INDUSTRIES
New swan Auto Comp Pvt Ltd.
Jan-13

SAMPLE
1
2
3
4
5
0.036364

D2
1.123
1.128
1.693
2.059

0 NOS.

NO. OF PARTS ABOVE U.T.L. =


NO. OF PARTS BELOW L.T.L. =

0 NOS.
0 NOS.

X-CHART

R-CHART

FO/QA/13
Rev:00

D4
3.270
3.270
2.570
2.230
2.110

NO.OF NON CONFORMING PART =

INTERVAL

A2
2.560
1.880
1.020
0.730
0.590

10

28.898
28.908
28.900
28.918
28.918
28.936
28.936
28.955
28.955
28.973
28.973
28.991
28.991
29.009
29.009
29.027
29.027
29.045
29.045
29.064
29.064
29.082
29.082
29.100
U.C.L.XBAR =
L.C.L.XBAR =

FREQ.

CU. FREQ.

0
0
0
0
0
0
0
0
22
25
3
0

0
0
0
0
0
0
0
0
22
47
50
50
29.040
29.014

R-CHART

U.C.L.RBAR =
L.C.L.RBAR =
3

10

need immediate action.


ection.
still improvement is required or process is excellent.

FO/QA/13
Rev:00

Std.Dev."s"=
Cp=(S/6s)=
Cpk={1-K}xCp)=

0.046
1
0.010
3.188
2.315

Q.C Inch.

STATISTICAL PROCESS CONTROL


TRIDENT AUTO INDUSTRIES
PART NAME:
PART NO.:

RR -BRAKE LEVER ADJUSTER

SAMPLE SIZE:

50

DATA COLLECTION: SNO.


1
1
8.0180
2
8.0180
3
8.0170
4
8.0170
5
8.0180
CALCULATIONS: FOR HISTOGRAM
XLARGE
8.018
XSMALL
8.017
RANGE
0.001
AVG.
8.018
Process Width ( P ) =
Design Centre ( D ) =25
Starting Point =

INSTRUMENT:
SPECIFIC : -

Air Plug Gauge


8 +0.015/0.024

L.COUNT:
MACHINE:

Customer
0.01
Centreless Grinding

OPERATION:

Final

NO.OF DECIMALS:

MONTH
0.000818

2
8.0170
8.0180
8.0170
8.0170
8.0170

3
8.0180
8.0180
8.0170
8.0180
8.0180

8.018
8.017
0.001
8.017

4
8.0180
8.0170
8.0180
8.0170
8.0170

8.018
8.018
8.017
8.017
0.001
0.001
8.018
8.017
0.0011
8.0195
8.0170

5
8.0170
8.0180
8.0180
8.0170
8.0180

6
8.0180
8.0170
8.0180
8.0180
8.0180

7
8.0180
8.0170
8.0170
8.0180
8.0170

8
8.0170
8.0170
8.0180
8.0180
8.0170

8.018
8.018
8.018
8.017
8.017
8.017
0.001
0.001
0.001
8.018
8.018
8.017
Specification Width(S) =
Interval =
No. of readings=

9
8.0180
8.0180
8.0180
8.0170
8.0180

8.018
8.017
0.001
8.017

8.018
8.017
0.001
8.018
0.009
0.000
50.000

8.080

10
8.0180
8.0170
8.0170
8.0180
8.0180

U.S.L.

8.024

L.S.L.

8.015

TOL.

0.009

8.018
Xmax.=
8.0180 NO.OF NON CONFORM
8.017
Xmin.=
8.0170
0.001 R - BAR = 0.00100 NO. OF PARTS ABOVE U
8.018 X - BAR = 8.0176 NO. OF PARTS BELOW
Index (K)={2 x (D-XBAR) / S}=
0.4223
Selecting no. of classes =
5
Shift Of 'X-BAR' from 'D' =
0.002
X-CHART

HISTOGRAM
30.000
25.000

8.000

20.000

15.000

R-CHART
10.000 8.0158.0168.0178.0178.0188.0198.0208.0218.0228.0228.023
5.000

FO/QA/13
0.000
Rev:00
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080

10

HISTOGRAM
30.000
25.000
20.000
15.000

R-CHART
10.000 8.0158.0168.0178.0178.0188.0198.0208.0218.0228.0228.023
5.000
0.000
1

10

11

0.560
0.480
0.400
0.320
0.240
0.160
0.080
0.000
1

REMARKS: -

10

PROCESS IS EXCELLENT
Cp>=0, Cp<=0.5 & Cpk>=0, Cpk<=0.5 - Process is very Poor & need immediate action.
Cp>0.5, Cp<=1.33 & Cpk>0.5, Cpk<=1.33 - Process needs correction.
Cp > 1, Cp <=1.67 & Cpk > 1, Cpk<=1.67 - Process is good but still improvement is required or process is excellent.

FO/QA/13
Rev:00

Revesion :
Code :
Date :

ROCESS CONTROL

UTO INDUSTRIES
New swan Auto Comp Pvt Ltd.
Jan-13

SAMPLE
1
2
3
4
5
0.036364

D2
1.123
1.128
1.693
2.059

0 NOS.

NO. OF PARTS ABOVE U.T.L. =


NO. OF PARTS BELOW L.T.L. =

0 NOS.
0 NOS.

X-CHART

R-CHART

FO/QA/13
Rev:00

D4
3.270
3.270
2.570
2.230
2.110

NO.OF NON CONFORMING PART =

INTERVAL

A2
2.560
1.880
1.020
0.730
0.590

10

8.015
8.016
8.015
8.016
8.016
8.017
8.017
8.017
8.017
8.018
8.018
8.019
8.019
8.020
8.020
8.021
8.021
8.022
8.022
8.022
8.022
8.023
8.023
8.024
U.C.L.XBAR =
L.C.L.XBAR =

FREQ.

CU. FREQ.

0
0
0
0
22
28
0
0
0
0
0
0

0
0
0
0
22
50
50
50
50
50
50
50
8.018
8.017

R-CHART

U.C.L.RBAR =
L.C.L.RBAR =
3

10

need immediate action.


ection.
still improvement is required or process is excellent.

FO/QA/13
Rev:00

Std.Dev."s"=
Cp=(S/6s)=
Cpk={1-K}xCp)=

0.002
1
0.001
2.992
1.728

Q.C Inch.