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SPE12gJ.Ji7
-1-
-2-
pH
2)
3)
Eh
4)
5)
6)
7)
8)
9)
10)
temperature
dissolved gases
inert particulate material
geometry and physical size of the pores
multiphase systems (gas, oil, water)
pressure
ions, minerals and salts
microbial flora
It is important to note that it will be easier to control microbes via the composition of the injected medium rather than to introduce a species that will be
self sufficient. Thus the best microbial scheme for enhanced hydrocarbon
recovery could even include aerobic microbes in an anearobic environment.
1)
pH
All microbial species show an optimum pH for growth usually in the range of
pH 5-8. This is due to nearly all microbial metabolic reactions being
enzymic. The functioning of the enzymic active site depends on the ionisation of a certain number of the protein groups which make up the overall
structure. Thus, there is a rapid decrease in the enzymic rate both sides
of the optimum pH value. However proteins are amphoteric acting acidic or
basic, thus minor changes in pH are buffered by their presence. The minimum
and maximum pH considered possible to sustain growth is 2 and 9.5
respectively.
The concentration of dissolved carbon dioxide has a large effect on the pH
of the system. Microbial growth can cause the lowering of the pH either
primarily from respiratory metabolism or secondarily from the production of
acids which in carbonate structures reacts to form carbon dioxide. The
lowering of the pH has been reported to have occurred in all the documented
MEHR field trials.
SPE12947
-32)
Eh
5
The oxidation/reduction potential ( ) governs both the growth of aerobic
and anaerobic microbes in any given system. The electromotive force (Eh) is
a quantitative expression of the systems oxidising and reducing intensity
and is directly related to the pH and temperature.
Eh
= E9 + RT ln (oxidised form)
ZF
(reduced form)
depth (m)
610
1200
3000
34
60
90
TEMPERATURE
As it becomes necessary to explore for deeper reservoirs, the in situ temperature to be considered rises. The average geothermal gradient is about
25C for each 1000 .m of burial (Table 2) below an upper surface of
20 - 120 m. With the increasing demand for hydrocarbons, petroleum companies have been forced to drill to greater depths with todays major finds in
conditions considered inhospitable for sustained microbial growth. However,
even at these high temperatures MEHR cannot be ruled out. Firstly cold
water injection (20C) for secondary recovery is becoming universal,
causing local temperature sinks around the injection areas of these wells.
Secondly the effect of pressure on the effective temperature is beneficial.
There are three categories of microbes as a function of the temperature:
. Psychrophiles
Me sop hiles
. Thermophiles
25C
25 - 40C
45 - 60C
with the minimum and maximum temperature being lC and 75C respectively.
There are exceptions, for instance the microbial habitation of the sulpur
springs and to the other extent the polar ice caps.
6
The thermal degradation ( ) of microbes can be described by:
SPE12947
-4Temperature
degradation
-E
act
(1st order)
where
4)
E~l00-500
kJ/kmol
DISSOVED GASES
Dissolved gases which are of importance can be limited to oxygen, carbon
dioxide, hydrogen sulphide, methane, hydrogen and nitrogen. Of these oxygen
is the most important, then carbon dioxide and hydrogen sulphide. In a
hydrocarbon reservoir not supplied by surface water, the dissolved oxygen
tension will be too low to sustain aerobic microbes. Sharp controls of the
dissolved oxygen concentration are usually carried out in water injection
schemes either by the use of chemicals or deaerator towers or both. Six to
eight ppm free oxygen is considered corrosive.
There are four main groups related to microbial oxygen usage:
require oxygen for growth
do not require oxygen for growth
grow best in the presence of small amounts of
oxygen
Facultative Anaerobic: can grow either in anaerobic or aerobic conditions
Aerobic:
Anaerobic:
Microaerophillic:
-56)
Sandstone (mD)
11
568
4000
Just as the pores of microbial filters become clogged with cells, so will
the pores of reservoir rocks. It has been found experimentally that reservoirs of permeability less than 100 mD can be considered too restrictive
for the movement of microbes. Thus MEHR is mainly considered ,applicable to
sandstone lithology.
From the semi-empirical equation for permeability based on Poiseuille's
flow theory,
K = Ravg 2 0
8
L,
Eqn 1
Where Ravg 2
capillary distribution function,
= porosity
~ = f (tortuosity, coordination number, deviation from circular
conduit flow)
a permeability of 100 mD would correspond to an average pore diameter of
less than 5 microns. Thus, the use of microbes can only be applicable to
bacteria with the other members of the Protista kingdom (e.g. yeasts) being
too large. Bacteria are nearly all unicellular with the smallest size being
typically around 0.1 microns to the largest size for rod shaped bacteria
having 20 microns in length, 1.5 microns in width.
In a batch bacterial medium there will be four distinct growth phases
(Fig.2) the lag phase, exponential phase, stationary phase and the death
phase. In order to minimise wellbore plugging, injection during the lag
phase is desirable. One important physiological aspect(9j bacterial behaviour is their tendency to be sessile by nature. Zobel!
found that out of
96 marine bac~eria tested, 29 were strongly sessile, 47 mildly and 20 were
not. He also found that sessile bacteria adhered more readily to positively
rather than to negatively charged surfaces and more readily to water wet
rather than oil wet surfaces. Bacteria are attracted to surfaces either by
charges or nutrients. A cementing substance, usually polymer based, is
secreted making a permanent attachment, thus requiring an adequate supply
of nutrients to sustain life. Bacteria should adhere quite readily to the
surface of sand grains due to being rich in minerals from the connate water
-6the connate water layer, with substrate in diffusible reach. The same
cannot be said for certain clay surfaces which have a layer of negatively
charged ions.
7)
.JTw -}[
=
R
T
=RT
ln aw
Eqn 2
The amount of connate water around the rock surface is a function of the
capillary pressure and the wettability of the system. The capillary pressure for an oil/water system can be defined as
Eqn 3
where~ is the density difference between the two fluids. Thus Eqn3 can
also be written,
Pc
=-
(~RT ln aw)
Eqn 4
It is considered thus that bacteria will only grow naturally in the water
zone and the oil/water transition zone, with the oil zone having a too
small potential. However, this will not hold for the portions of the oil
zone where water injection has taken place, increasing the water saturation.
It has been found (9) that any water injected into a reservoir will
replace the connate water around the particles. Thus the environment in
which the bacteria will survive will be totally dependent on the injected
water and not the saline connate water.
-7Table 4
Hydrocarbon Utilising Microbes
GAS: Pseudomonas, Methanomonas, Mycobacterium, Desulphovibrio, Thiobacillus
OIL: Aerobacter, Achromobacter, Azotomonas, Bacillus, Bacterium,
Brevibacterium, Clostridium, Corynebacterium, Desulphovibrio,
Escherichia, Flavobacterium, Mycobacteria, Micrococcus, Nocardia,
Pseudomonas, Serratia, Straphylococcus, Vibrio.
Table 4 contains a list of microbes capable of utilising hydrocarbons. The
shortage of gaseous hydrocarbon utilizing microbes can be attributed to the
relatively high solubility of gas in the aqueous phase causing toxicity.
The susceptibility of(~bodiTJadation of hydrocarbons by microbes was fti2}
generalized by Zobell
'
and more recently documented by Ratledge
Paraffinic Oil
Aromatic Oil
a) Heavy oil (2x molecular wt of
Paraffinic oil)
b) Heavy oil (greater than
molecular wt of (a)).
8)
G:-64- 0.68
0.64
0.46
0. 14
PRESSURE
Pressure can have a large effect on microbial activity. However some bacteria can survive at 104 C and 1000 bar.In this respect pressure has a beneficial effect by decreasing the effective temperature of the environment
compared to that at standard conditions. The pressure to be expected in
hydrocarbon reservoirs is in the approximate order of 0.1 bar/m. However at
the time of the implementation of MEHR this could be lower depending on the
reserves already produced. The pressure degradation of microbes can be
described by:
SPE12947
-8Pressure
degradation
where
~v
1.5
~~~
dP
T
X
- v
(1st order)
Eqn 5
RT
Earahaemol~ticus
SPE12947
-9In deeper (warmer) reservoirs cocci and sporefo~ing bacteria are more
prominent, whereas in shallower formations the common bacteria are the
non-sporogenic Bacilli. Thus, any MEHR scheme must take into account the
presence of these other bacteria and to suppress undesirable effects. Some
of these undesirable effects are summarised in the next section.
DETRIMENTAL AND BENEFICIAL EFFECTS OF MICROBES RELATED TO THE
RECOVERY OF HYDROCARBONS
In any process there are beneficial and detrimental factors at play, the same
is true for MEHR. Successful MEHR schemes must take into account any detrimental effects which microbes might cause and try to keep them to a bare minimum.
DETRIMENTAL EFFECTS ( 3 )
There are three main detrimental effects of microbes:
1)
2)
3)
1)
Corrosion
Permeability reduction
Deterioration of petroleum reserves and drilling fluid additives
CORROSION
Microbes can cause corrosion of the tubulars used in production and injection wells, and to a lesser extent the surface production equipment. The
form of this corrosion is mainly pitting, which if not detected leads to
perforation of the tubing and casing strings. There are three types of bacteria involved, SRB, slime producing bacteria and iron oxidizing bacteria.
The SRB require an anaerobic environment while the latter two an aerobic
environment.
Steel has a natural resistance to corrosion in the form of a hydrogen layer. The aerobic microbial corrosion requires the presence of metallic ions,
water and oxygen and thus in water injection schemes, the oxygen content is
kept to a bare minimum. In anaerobic conditions, if SRB are present the
hydrogen layer is removed either by the enzyme hydrogenase or by catalysis
with the reaction of hydrogen and sulphate ions to form sulphide ions
(H S). H S causes stress cracking in steel tubulars, souring of the
hyarocarSons and is also a health hazard. If an aerobic MEHR scheme was to
be used over a continuous period in an anaerobic reservoir, stainless steel
tubulars would have to be installed.
2)
PERMEABILITY REDUCTION
The main causes of microbial permeability reduction are due to microbial
cell debris, microbial polysaccharides (gums, slimy secretions, resins) or
microbial precipitation of sulphides or calcite. The latter is a sign of
the presence of SRB and will occur within the oil/water transition and
water zones. The other two causes of plugging generally occur close to the
wellbore especially around water injection wells. Due to the general substrate deficiency, the effects of polysaccharide formation is minimal. Thus
the main cause of wellbore plugging is due to microbial clumping which
generally effects the first 20 em of the formation. To counteract plugging
of the wellbore various methods can be used. Firstly at surface,
installation of filtration units and secondly downhole, use of stimulation
techniques such as acidizing or more drastically hydraulic fracturing could
be carried out. Steam soak over the effected interval could also be tried.
SPE12947
-103)
BENEFICIAL EFFECTS
The beneficial effects can be split into two categories:
(I)
-11- Bacteria being sessile will tend to grow on the rock matrix thus displacing
hydrocarbons into the pore space aiding residual oil recovery.
MICROBIAL ENHANCED HYDROCARBON RECOVERY SCHEMES (MEHR)
Due to the dependence of microbes on water, the optimum MEHR scheme must in
some way be related with water injection. In fact in the oil zone where the
thermodynamic water potential (aw) is less than 0.9, bacterial growth will only
occur in the pore space swept by the waterflood.
The displacemen~ 9) hydrocarbons by fluids can be characterised by the ratio of
1 of the fluids. The mobility ratio (M) if having a value
the mobilities
equal too or less than unity means the displacement will be stable or piston
shape. If M is greater than unity, unstable incomplete displacement will occur.
---ywrw--)/(K.K
--pore--)
M = (K.K
Eqn 6
Under fractional flow conditions with stable displacement, all the hydrocarbons
apart from the residual saturation will be displaced (i.e. approx. 70%
recovery). If M is greater than unity waterflooding can still result in a stable displacement if polymers are added. The polymers cause the viscosity of the
displacing fluid to increase, thus decreasing the mobility ratio. Two common
polymers used are xanthan or polyacrylamide. Xanthan being a fermented
microbial product fromthe bacteria Xanthomonas.
There are many advantages for the use of surface injected microbial products
rather than subsurface produced microbial products:
- The microbial products can be purified minimising cell biomass plugging of
the pore space.
- As there is no substrate injection of the reservoir the effects of corrosion
and other adverse bacterial action will be negligible.
- Other microbial products rather than just bacterial could be used as the cell
size is not a restriction.
- Cheaper or more specific substrates (i.e. product maximisation) can be used.
- Microbiocides can be added to the.microbial products without the problem of
killing the beneficial microbes.
The recovery factor for water injection is not only dependent on the displacement efficiency but also on the sweep efficiency. (i.e. particularly permeability stratification). The sweep efficiency is defined as the percentage of the
swept volume compared with the total reservoir volume. It is not surprising to
find that permeability variation exists as the reservoir rocks are laid down
over millions of years. It is this permeability stratification that causes the
main decrease in sweep efticiency. An average sweep efficiency will be around
60% giving an overall recovery for waterflooding of 50%. It is this inefficiency that the main benefits of MEHR are aimed. Pore plugging by microbes comes
naturally. If this process could be controlled and used to rectify permeability
stratifications, a large increase in oil recovery would result. A good way to
illustrate microbial permeability reduction is by plotting K/Ki vs. the pore
volume injected. Experiments in the literature correspond to approximately
8 - 16 m3 of fluid/day/m of formation (15 - 30 barrels of fluid/day/ft of
formation) for four to eight inch well radii.
zBj
SPE12947
-13-
Whether the type of MEHR scheme involves batch or continuous injection will
depend on the results received. Batch injection will tend to affect the reservoir locally up to about 25 metres or more from the injection wells. Ideally
the exponential growth phase will occur more than five metres from the wellbore. This will depend on the time of the lag phase which can be up to eight
hours. Types of batch injection could be:
- Injection of a slug of microbes (spores) followed by a nutrient slug. The
nutrient slug would help displace the microbial slug into the reservoir. Any
microbes filtered out during the displacement would utilise the nutrients
following behind.
- Injection of a nutrient slug followed by a microbial slug (vegetative or
spore form). Here nutrients absorbed on the rock surface would be used by
microbial slug, some mixing of the two would also occur as they are chased
into the reservoir by continuous water injection.
- Inject a slug of microbes suspended in a high concentration nutrient slug
chased by water injection.
Continuous injection would mainly be considered where the physiochemical nature
of the reservoir is more akin to microbial growth. Plugging would occur at a
lower level than batch injection but spread over a larger area. Forms of
continuous injection could be:
- Prolonged spore injection, even until the wells produce them. Selective
flooding of germination nutrients could then be carried out.
- Batch injection of microbes (vegetative or spore form) followed by a continuous injection of substrate.
- Continuous alternation of slugs of microbes and substrate chased with water.
The number and size of the slugs would depend on the permeability and
reservoir conditions.
Apart from the increase in the sweep efficiency, the displacement efficiency
can also be increased by the microbes, recovering a percentage of the residual
hydrocarbons left behind after waterfloodinge The microbes will exert an internal diffuse rather than a frontal displacement of these hydrocarbons. The exact
method is not easily discernible. Some of the beneficial microbial products
which could be involved are:
-
Organic acids
Gases
Surfactants
Alcohols/Ketones
Polymers
The microbial cells, due to their sessile nature, will also crowd the surfaces
of the pores displacing the hydrocarbons to the centre of the flow channels.
Also in smaller pores the cells will be of the same order of magnitude as the
funicularly trapped hydrocarbons, thus a microscopic displacement might also
occur. Certain microbes can also reduce the viscosity of hydrocarbons by partial degradation of the longer chain molecules, although this reaction rate is
very slow.
The use of microbes in viscous hydrocarbon reservoirs where the mobility ratio
is much larger than unity, could be two fold. The main method would be batch
injection of the microbes and substrate causing fermentation within the
reservoir (Fig. 7). The producers are often shut in for a few months during
-14this fermentation stage. It has bet~ ~ound that on opening the wells up again
2 This is due to the same mechanisms as
the oil production will increase.
described for the recovery of residual hydrocarbons. The other method is to use
steam injection for the recovery of the hydrocarbons with any decrease in the
sweep efficiency rectified by microbial injection. However, a period of cold
water injection would have to occur to decrease the artificially high reservoir
temperature. Also the susceptibility for the plugged zones to be unplugged by
reintroducing the steam would be very debatable.
s p E1 2 9 L~ 7
-15CONCLUSION
From the principles laid down in this paper it should be possible to isolate
the potential candidates for MEHR schemes. Based on careful evaluation of the
ten parameters, a pilot scheme could be carried out. This would probably entail
batch injection in a high water cut (i.e. greater than 95%) part of a reservoir
in order to minimise any detrimental effects to existing production.
Based on the recovery of hydrocarbons from the pilot scheme, a MEHR scheme
using continuous injection could be considered. Ideally, the reservoir used
would have a permeability larger than 100 mD with a fairly light oil.
It is only by the acquisition of field data that a true evaluation of the
potential of microbes can be fully carried out. It will be only then that such
questions as to the application of MEHR to tighter formations or carbonate
lithologies can be answered.
su~~Y
SPE12947
-16-
NOMENCLATURE
aw
E
act
height
gravitational constant
absolute permeability
relative permeability
r(o,w)
rate constant
mobility ratio
pressure
Pc
capillary pressure
gas constant
Ravg 2
f/J
porosity
1:'
pore factor
}Jw
}Jo
viscosity
-I7References
I.
2.
3.
4.
Gregory A.T. (1980) Fundamentals of Microbial Enhanced Recovery Msc dissertation, Imperial College London.
5.
Hewitt L.F. (I950) Oxidation Reduction Potentials in Bacteriology and Biochemistry, 6th ed. Williams and Wilkins Baltimore, M.D. pp 215
6.
7.
Zobell C. (1943) Sessile bacteria and attachment mechanisms to solid surfaces, J. Bact 46 p 39-56
8.
9.
p743-749
SPE12941
-1819. Crawford P.B. (1961) Possible bacterial correction of stratification problems, Production Monthly 25 (12) p10-11
20. Crawford P.B (1962) Continual changes observed in bacterial stratification
rectification, Production Monthly 26 (2) p12
21. Kalish P.J., et al (1964) The effects of bacteria on sandstone
permeability, JPT 16 (7) p805-814
22. Anon (1980) Bacterial enhanced oil recovery, Oil Week, July 14/80.
SPE12947
Figure 1.
G) GAS ZONE
11
II
OIL
ZONE
Pc
jWATERZONE
5
0 ~
SW
100
Figure 2.
CD LAG
PHASE
GROWTH
EXPONENTIAL PHASE
@ STATIONARY PHASE
- @ DEATH PHASE
TIME
Figure 3.
<t
~ 0,5
a::
>-
!:::
.....J
0,2
m
<(
w
a: 0, f
~
~
-+-------'1----,-----.__,.--1
tO
50
fOO
1000
SPE129L~7
_J
<l:
E
~
~
.......
~
0,5
a::
~
:J
co
<(
w
2
0~----~------,---'
a::
~
10
TIME
Figure 5.
Figure
0: ....J
~s
1-t::
-z
:d- 0 5
CD
.......
~~
a:
w
a.
0
10
10
SPE1294'7
Figure 7.
150
100
INOCULATION
RESUMED PRODUCTION
OIL PRODUCTION
50
1969
YEAR
NB. TYPICAL INOCULATION: SOME 500 LITRES OF6 BACTERIAL
(per weU)
INOCULUM WITH 6x10 CELLS/ML,
WITH A NUTRIENT SOLUTION COMPOSED
3
OF 2COOKG OF MOLASSES IN 50m OF
WATER.
~PE129~~l