789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP2790 - 179) - Do...

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Welcome: jalmanzar
Product: TRUCK
Model: 789C TRUCK 2BW
Configuration: 789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine

Specifications
Air Conditioning and Heating R134a for All Caterpillar Machines
Media Number -SENR5664-27

Publication Date -01/05/2015

Date Updated -27/05/2015

i06678797

Refrigerant Compressor
SMCS - 1802
Part Number - 198-4564
S/N - 6HK265-UP
Part Number - 198-4564
S/N - 5ER1-UP
Part Number - 198-4564
S/N - CBR1-UP
Part Number - 198-4564
S/N - 7EK231-UP
Part Number - 198-4564
S/N - 4AR1-UP
Part Number - 198-4564
S/N - FKR1-UP
Part Number - 198-4564
S/N - ATY1-UP
Part Number - 198-4564
S/N - 4XJ376-UP
Part Number - 198-4564
S/N - 2TK79-UP

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789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP2790 - 179) - Do...

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Part Number - 198-4564

S/N - 61M5358-UP
Part Number - 198-4564
S/N - 72V15940-UP
Part Number - 198-4564
S/N - AGY1-UP
Part Number - 198-4564
S/N - AGC1-UP
Part Number - 198-4564
S/N - 5ZL1-UP
Part Number - 198-4564
S/N - 7LL1-UP
Part Number - 198-4564
S/N - JSM1-UP
Part Number - 198-4564
S/N - 2PZ1-UP
Part Number - 198-4564
S/N - 5AZ1-UP
Part Number - 198-4564
S/N - 7TJ1-UP
Part Number - 198-4564
S/N - 3PR1-UP
Part Number - 198-4564
S/N - 93U3516-UP
Part Number - 198-4564
S/N - 11W1351-UP
Part Number - 198-4564
S/N - 13W896-UP
Part Number - 198-4564
S/N - 2BW1-UP
Part Number - 198-4564
S/N - APX1-UP
Part Number - 198-4564

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789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP2790 - 179) - Do...

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S/N - 3TZ83-UP
Part Number - 198-4564
S/N - 96U9075-UP
Part Number - 198-4564
S/N - 2YW1-UP
Part Number - 198-4564
S/N - 5RK1-UP
Part Number - 198-4564
S/N - 1HL102-UP
Part Number - 198-4564
S/N - AFS1-UP
Part Number - 198-4564
S/N - 87V9732-UP
Part Number - 198-4564
S/N - 4GZ1-UP

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789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP2790 - 179) - Do...

Illustration 1

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g01371715

Typical view of the 198-4564 Refrigerant Compressor Gp

(1) Relief valve

Opening pressure of relief valve ... 3309 kPa (480 psi)
Sealing pressure of relief valve ... 2964 kPa (430 psi)
(2) Final installation torque ... 35 3 Nm (26 2 lb ft)
(3) Oil capacity ... 310.0 14.5 mL (10.50 0.50 fl oz)
(4) Torque for oil plug ... 19.6 4.9 Nm (14.5 4 lb ft)
Note: Oil plug (4) is pressurized.
(5) V-belt tension
Set initial tension to:
New V-belt ... 734 44 N (165 10 lb)
Used V-belt ... 578 44 N (130 10 lb)

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789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP2790 - 179) - Do...

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Run engine at rated speed for a minimum of 5 minutes with the air conditioning on to allow the belt to
seat in the grooves. Allow the belt to cool.
Reset tension to:
New V-belt ... 734 44 N (165 10 lb)
Used V-belt ... 578 44 N (130 10 lb)
Note: Never set belt tension when belts are hot.
Note: Use a Caterpillar 144-0235 Belt Tension Gauge.
Note: A used belt is any belt that has been in operation for a minimum of 10 hours.
Note: When checking a belt in service, the belt tension should never run below 356 N (80 lb). Always
reset the belt tension according to the procedure listed above.
Torque for Fittings
Torque for 3/4 inch threaded fitting ... 17 Nm (150 lb in)
Note: The 3/4 inch fitting is located on the metal tube which has an internal diameter of 12.7 mm
(0.50 inch).
Torque for 7/8 inch threaded fitting ... 25 Nm (18 lb ft)
Note: The 7/8 inch fitting is located on the metal tube which has an internal diameter of 15.8 mm
(0.62 inch).
Torque for 3/8 inch retaining bolt ... 25 7 Nm (18 5 lb ft)
R-134a Refrigerant
DuPont ... SUVA TRANS A/C HFC134a
ICI ... KLEA 134a
Refrigerant Oil
Poly Alkaline Glycol Oil (PAG)
Cat 9U-7551 Air Conditioner Lubricant
Oil capacity ... 310.0 14.5 mL (10.50 0.50 fl oz)
Magnetic Clutch
Clutch 24 DCV coil resistance ... 12.5 ohms
Minimum voltage for engagement ... 16 DCV

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789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP2790 - 179) - Do...

Copyright 1993 - 2016 Caterpillar Inc.

All Rights Reserved.

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