Beruflich Dokumente
Kultur Dokumente
Polymer
journal homepage: www.elsevier.com/locate/polymer
Center for Nanoscale Science and Engineering, North Dakota State University, Fargo, ND 58102, USA
Department of Chemistry and Biochemistry, North Dakota State University, Fargo, ND 58102, USA
Department of Mechanical Engineering, North Dakota State University, Fargo, ND 58102, USA
d
Department of Coatings and Polymeric Materials, North Dakota State University, Fargo, ND 58102, USA
b
c
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 30 October 2012
Received in revised form
28 November 2012
Accepted 6 December 2012
Available online 19 December 2012
Nylon 13,6 was successfully synthesized and its chemical composition, thermal properties, crystal structure, and moisture absorption characterized. Melting temperature and glass transition temperature were
determined to be 206 C and 60 C, respectively, while the equilibrium melting temperature was determined to be 248 C. Characterization of the crystallization kinetics showed that nylon 13,6 exhibits very fast
crystallization compared to the industrially important nylons, nylon 6 and nylon 6,6. In addition, the
moisture absorption of nylon 13,6 was dramatically lower than nylon 6 and nylon 6,6 which is consistent
with the much lower amide content of nylon 13,6. The crystal structure was determined to be different from
the expected g-form, which possess a pseudohexagonal unit cell. Instead, the x-ray scattering pattern was
more similar to the a-form. A similar result has been obtained for other oddeeven nylons including nylon
5,6, nylon 5,10, nylon 9,2, nylon 11,10, and nylon 11,12.
2012 Elsevier Ltd. All rights reserved.
Keywords:
Nylon
Polyamide
Semicrystalline
1. Introduction
Since the pioneering work by Carothers [1,2], polyamides,
commonly referred to as nylons, have become a mainstay in the
plastic, lm, and ber industries [3]. While many different nylon
homopolymers and copolymers have been reported and commercialized, nylon 6,6 and nylon 6 have been by far the most commercially successful. Compared to other semicrystalline, aliphatic
polymers such as polyethylene, polypropylene, and polycaprolactone, aliphatic nylons exhibit relatively high melting and
glass transition temperatures. The higher melting and glass transition temperatures can be attributed to hydrogen bonding between
amide groups that effectively restrict molecular motions in the
solid-state. The extensive hydrogen bonding associated with polyamides also provides strength, toughness, ductility, wear and
abrasion resistance, and resistance to oils, greases, and other
hydrocarbons. The primary drawback associated with nylon 6 and
nylon 6,6 is extensive moisture absorption. At 23 C and 100 percent
1142
Fig. 1. Illustration of the synthesis of dicarboxylic acids and diamines from a fatty acid (oleic acid): (a) dicarboxylic acid synthesis; (b) diamine synthesis.
1143
After this period, the heat to the oil bath was turned off and the
material allowed to cool overnight while maintaining the
vacuum. The polymer was recovered the next day by sacricing
the glass tube.
2.4. Characterization
A JEOL-ECA 400 (400 MHz) NMR spectrometer was used to
generate 1H NMR spectra. Data acquisition was completed using 16
scans, and the polymer sample was dissolved in deuterated triuoroacetic acid. Infrared spectra were obtained on at, bulk
specimens with a Bruker Vertex 70 spectrophotometer equipped
with a Pike Technologies MIRacle ATR attachment that utilized
a Ge crystal. Before characterization using thermal techniques, all
polymer samples were dried in a vacuum oven at 100 C overnight.
Differential scanning calorimetry (DSC) experiments were performed using a TA Q2000 instrument. The experiments were conducted under a N2 atmosphere, and the instrument was calibrated
with an indium standard. Sample sizes ranged from 4.5 to 7.5 mg.
For characterization of the melting transition, specimens were
cooled from 260 C to 0 C at a cooling rate of 20 C/min and then
reheated to 260 C at different heating rates (i.e. 5, 20, and 40 C/
min.). Isothermal crystallization kinetics were determined by
cooling specimens from 260 C to the predetermined crystallization
temperature at a rate of 100 C/minute and observing the heat ow
as a function of time.
The thermal stability of nylon 13,6 was characterized using
a Q500 Thermogravimetric Analyzer from TA Instruments (New
Castle, DE). Samples (8.5e10 mg) were heated from 25 C to
1000 C at a heating rate of 10 C/min under a nitrogen or air
atmosphere.
X-Ray Diffraction (XRD) data was collected in BraggBrentano
geometry using a Rigaku Ultima IV instrument (Cu Ka radiation,
voltage 40 kV, current 44 mA). The samples were scanned from 2 to
60 2-Theta with a step size of 0.025 and a scan time of 10 s/step.
The samples were rotated at 25 rpm. Slits used were a 2/3 mm
divergence slit, 10 mm height limiting slit, 5 soler slits, 2/3 mm
scattering slit, and 0.3 mm receiving slit.
The solution viscosity of the nylon 13,6 sample produced for the
study was determined using an Ubbelohde viscometer (model 1B)
from Technical Glass Products Inc. (Dover, NJ). A 0.10 wt.% polymer
solution in dichloracetic acid was prepared and passed through
a 0.2 um Millipore lter. The intrinsic viscosity [h] of the polymer
was measured at 25 0.1 C using the single-point viscosity
equation described by Soloman and Cuita [30]:
i.
h
c
h Sqrt 2 hsp ln hrel
(1)
where hsp and hrel are the specic viscosity and relative viscosity,
respectively, and c is the concentration of the polymer solution in
units of g/ml.
The moisture absorption of the nylon 13,6 sample was characterized using the method previously described by Kugel et al. [31].
This method involved melt extrusion and compression of 3 g
samples of nylon 13,6 into small plaques using a Tinius Olsen
MP600 Extrusion Plastometer. The analysis of moisture absorption
was done using an Arizona Instruments Computrac 4000XL Moisture Analyzer. Sample plaques were soaked in distilled water for
one week and adsorbed moisture was removed by towel drying the
specimens prior to analysis. Samples were heated to 210 C, while
maintaining this temperature, mass loss was recorded. Once the
mass loss slowed to 0.015% moisture/minute the analysis was
complete and the total mass loss measured was recorded as the
total moisture absorbed.
1144
1
0.95
O
C
Transmission
0.9
3300
0.85
2848
0.8
2918
0.75
1537
0.7
1634
0.65
0.6
500
1000
1500
2000
2500
3000
-1
3500
4000
Wavenumber (cm )
O
a
CH2
CH2
CH2
CH2
N
H
CH2
CH2
CH2
CH2
CH2
Tm = 206 C
N
H
Heat Flow
endo
Tg = 60 C
c
10
PPM
1
50
100
150
200
250
Temperature ( C)
Fig. 4. DSC thermogram of nylon 13,6 generated by heating at 40 C/min.
1145
Table 1
Temperatures corresponding to 5 and 50 weight loss for nylon 6,6, nylon 13,T, and
nylon 13,6 in a nitrogen atmosphere.
5 C/min
o
20 C/min
Polymer
Temp. at 5%
wt. loss ( C)
Temp. at 50%
wt. loss ( C)
Nylon 6,6
Nylon 13,T
Nylon 13,6
411
396
359
471
467
443
endo
Heat Flow
40 C/min
100
120
140
160
180
200
220
Temperature ( C)
Fig. 5. DSC thermograms of nylon 13,6 produced using different heating rates.
Xt 1 expKt n
100
Nitrogen
60
Air
40
20
Tm T m1 1=g Tc=g
0
0
100
200
(2)
80
Weight %
300
400
500
600
(3)
700
Temperature ( C)
Fig. 6. TGA thermograms produced using both an air and nitrogen environment.
120
100
X(t) (%)
1146
186 C
60
187 C
o
188 C
40
189 C
o
190 C
20
0
0
Time (min.)
Fig. 8. Crystallization isotherms obtained for nylon 13,6.
(4)
120
100
260
80
60
1/2
240
(sec.)
248.1 C
Melting Temperature ( C)
80
220
40
200
20
180
180
200
220
240
o
260
Crystallization Temperature ( C)
Fig. 7. Plot of Tm as a function of isothermal crystallization temperature extrapolated
to the Tm crystallization temperature line. This plot enables the determination of the
equilibrium melting temperature of nylon 13,6.
0
57
58
59
60
61
62
63
( C)
Fig. 9. Plot of crystallization half-time (t1/2) as a function of supercooling (i.e.
DT T m crystallization temperature) for nylon 13,6.
1147
-1
o
186 C
0.2
187 C
-1.5
188 C
o
189 C
o
-2
190 C
-0.2
(lnK)/n
ln[-ln(1-X(t))]
-0.4
-2.5
-0.6
-3
-0.8
-3.5
-1
-1.2
-2
-1.6
-1.2
-0.8
-0.4
0.4
0.8
-4
2.155
1.2
2.16
ln[time (min.)]
2.165
2.17
2.175
2.18
-1
1000/T (K )
c
Fig. 10. Plots based on the Avrami equation that enables n to be obtained from the
slope of the lines and K to be obtained from the intercept.
Fig. 11. Plot based on the Arrhenius relationship that allows the crystallization activation energy to be determined from the slope of the line.
Table 2
Kinetic parameters for nylon 13,6 obtained from isothermal crystallization
experiments.
Crystallization temp.
( C)
Supercooling
( C)
t1/2
(s)
K
(s1)
186
187
188
189
190
62
61
60
59
58
25.2
27.6
37.5
66.6
115.8
2.91
3.15
8.65
4.40
4.26
n
104
104
105
106
107
2.41
2.32
2.48
2.85
3.01
investigators have observed crystal structures for oddeeven polyamides that deviate from the anticipated g-form. Two strong
diffraction signals close to the characteristic spacings of the a-form
have been observed for nylon 5,6 [24,25], nylon 5,10 [26], nylon 9,2
[27], nylon 11,10 [29], and nylon 11,12 [29]. As discussed by MoralesGmez et al. [25], the a-like diffraction pattern from these odde
even nylons is the result of a molecular conformation that
possesses close to an all trans conguration with the exception that
there is a slight deviation toward 150 (or 150 ) for the two
torsional angles vicinal to the odd diamide unit. This deviation from
the all trans conformation enables hydrogen-bonding interactions
to be maximized. Thus, the WAXD data obtained for nylon 13,6
appears to be consistent with the results obtained for other odde
even polyamides that do not exhibit the pattern consistent with
the g-form. Therefore, based on model developed by Puiggali et al.
[24] for the a-like structure observed for nylon 5,6, the crystal
structure for nylon 13,6 most likely involves two hydrogen-bonding
1400
1200
1000
Intensity
800
600
400
200
0
0
10
20
30
40
50
2 theta
Fig. 12. The WAXD pattern obtained for nylon 13,6. The sample was obtained from the
synthesis process without any post-polymerization thermal treatment.
1148
nylon 6
nylon 6,6
nylon 13,6
nylon 13,T
Fig. 13. Moisture absorption after immersion in water for one week at ambient
conditions for nylon 13,6, nylon 6 [31], nylon 6,6 [31], and nylon 13,T [37].
process involving oligomerization using a pressure vessel followed by high temperature melt condensation polymerization.
Characterization of the thermal properties showed that nylon 13,6
possesses a Tm of approximately 206 C and a Tg of approximately
60 C. In addition, the thermal stability was determined to be
adequate enough to enable melt processing without signicant
thermal degradation. Due to the much lower amide content of
nylon 13,6, water absorption was found to be dramatically lower
than the industrially important nylons, nylon 6 and nylon 6,6. This
result indicates that objects produced from nylon 13,6 should have
better dimensional stability in humid environments than objects
derived from nylon 6 or nylon 6,6. Further, the crystallization rate of
nylon 13,6 was shown to be signicantly faster than either nylon 6
or nylon 6,6, suggesting that the polymer may be useful for applications involving processing by injection molding.
Although most oddeeven nylons exhibit a single intense crystallographic reection with a d-spacing of 4.15
A characteristic of
the g crystal structure, several oddeeven nylons, such as nylon 5,6,
nylon 5,10, nylon 9,2, nylon 11,10, and nylon 11,12, exhibit two
strong diffraction signals with d-spacings similar to those characteristic of the a crystal structure. Since polyamides based on odd
diamines and/or odd dicarboxylic acids cannot form the fully
extended planar zigzag conformation of molecular chains that
produce the parallel planar sheets of hydrogen bonded molecules
that dene the a-form, the crystal structure of these oddeeven
nylons do not t either the a or g-forms. It has been concluded
that these oddeeven nylons that exhibit an a-like diffraction
pattern possess a molecular conrmation in which consecutive
amide groups are rotated slightly to produce structures that
possess two hydrogen bond directions. Nylon 13,6 was found to
exhibit two d-spacings of 4.3
A and 4.0
A, which is consistent with
the a-like diffraction pattern analogous to nylon 5,6, nylon 5,10,
nylon 9,2, nylon 11,10, and nylon 11,12, indicating that the polymer
chains within the crystals are rotated slightly to maximize
hydrogen-bonding interactions.
Disclaimer
This report was prepared as an account of work sponsored by an
agency of the United States Government. Neither the United States
Government nor any agency thereof, nor any of their employees,
makes any warranty, express or implied, or assumes any legal
liability or responsibility for the accuracy, completeness, or
usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately
owned rights. Reference herein to any specic commercial product,
process, or service by trade name, trademark, manufacturer, or
otherwise does not necessarily constitute or imply its endorsement,
recommendation, or favoring by the United States Government or
any agency thereof. The views and opinions of authors expressed
herein do not necessarily state or reect those of the United States
Government or any agency thereof.
Acknowledgment
The authors acknowledge the Department of Energy for nancial support through grant DE-FG36-08GO88160.
References
4. Conclusion
To the best of the authors knowledge, this document is the rst
description of the synthesis and characterization of nylon 13,6.
Successful polymerization was accomplished using a two-step
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1149
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