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Data collection sheet

Sl.
No.

Pump
name

DM Water Tansfer Pump

Soft Water Pump

Portable Water Pump

Boiler Feed Water Pump

Boiler Feed Water Pump

Raw Water Pump

Raw Water Pump

Effluent Transfer Pump

Effluent Transfer Pump

10 Chilled Water Circulation Pump


11 Monomer Circulation Pump no. 1
12 Monomer Circulation Pump no. 2
13 Jockey Pump (Fire) Pump no.1
14 Jockey Pump (Fire) Pump no.2
15 PO 51 Hot Water Circulation Pump (A)
16 PO 51 Hot Water Circulation Pump (B)
17 DM Quenching Water Pump (P 150 A)

Make

Beacon Weir
Pump
Kirloskar
DB 40/26

Fluid Design
Rated
Head
Specific
Design
Actual
Actual
System
Speed
handle capacit
develope
gravity
Frquency
head
flow
power
efficiency
d
y
power
d
of fluid

Water at
30 oC
Water at
30 oC
Water at
KSB
30 oC
Grundfos
Water at
CRCM 10-18
80 oC
Water at
KSB MOVI
80 oC
Grundfos
Water at
CRCM 64-3-2
30 oC
KBL KPDS
Water at
65/26N
30 oC
Grundfos 80 Water at
KWO 3.7T
30 oC
Kirloskar
Water at
KPDF
30 oC
Beacon SDC Water at
125/150
10 oC
KSB CPK 80- Water at
250
30 oC
KSB CPK 80- Water at
251
30 oC
Rohit Pump Water at
(VT PUMP)
30 oC
Rohit Pump Water at
(VT PUMP)
30 oC
KSB CPK 50- Water at
160
94 oC
KSB CPK 50- Water at
161
94 oC
KSB CPK 40- Water at
250
70 oC

m3/hr

kW

rpm

m3/hr

kW

Hz

16.5

40

5.5

2900

6.5

50

4.65

19%

50

12

22

3.7

1430

7.5

55

3.5

32%

50

10

65

5.5

2850

9.75

54

5.8

25%

50

10

149

7.5

2900

10.5

140

67%

50

11

2900

135

11.75

28%

50

64

54

15

2900

40

63

10.85

63%

50

60

64

22

2900

38

63

18.85

35%

50

2900

2.4

0%

50

2900

0%

50

250

40

55

1470

420

17

43

45%

50

130

60

37

2700

58

70

24

46%

50

130

60

37

2700

56

70

24.5

44%

50

15

80

7.5

2900

12

75

31%

50

15

80

7.5

2900

10

70

21%

50

43

25.3

5.5

2850

20

28

2.4

64%

50

43

25.3

5.5

2850

46

22

3.8

73%

50

16

59.4

9.3

2900

12

60

#DIV/0!

50

Data collection sheet

Sl.
No.

Pump
name

18 DM Quenching Water Pump (P 150 B)


19 1 P 200
20 2 P 200

Make

KSB CPK 40251


KSB CPK32250
KSB CPK32251

Fluid Design
Rated
Head
Specific
Design
Actual
Actual
System
handle capacit
Speed
develope
gravity
Frquency
head
flow
power
efficiency
d
y
power
d
of fluid
Water at
70 oC
Water at
30 oC
Water at
30 oC

m3/hr

kW

rpm

m3/hr

kW

16

59.4

9.3

2900

12.5

64

66

7.5

2900

17

40

66

7.5

2900

6.5

75

System efficiency = Flow in m3/hr X Head in m /(367*Actual power absorbed in kW)

Hz

27%

50

23%

50

22%

50

Operatin Annual
g hours operatin
per day
g days
hours/day days/year
24

350

24

350

24

350

24

350

24

350

24

350

24

350

24

350

No Pressure gauge on discharge still Grundfos pump

24

350

is giving Higher flowarte @ lower power consumption.

24

350

24

350

24

350

24

350

24

350

24

350

24

350

24

350

Power Reading wasn't taken due to panel problem

Operatin Annual
g hours operatin
per day
g days
hours/day days/year
24

350

24

350

24

350

List of recommended proposals

Sl. No.

Pump name

Replace existing DM Water


Circulation Pump with new
Grundfos make Energy
Efficient pump
Replace existing Soft Water
Pump with new Grundfos
make Energy Efficient pump
Replace existing Portable
Water Pump with new
Grundfos make Energy
Efficient pump
Replace existing Boiler Feed
Water Pump (no.2)with new
Grundfos make Energy
Efficient pump

Replace existing Raw Water


Pump with new Grundfos
make Energy Efficient pump

Replace existing Chilled Water


Pump with new Grundfos
make Energy Efficient pump

10

Replace existing Monomer


Circultion Water Pump with
new Grundfos make Energy
Efficient pump
Replace existing Jockey Fire
Water Pump with new
Grundfos make Energy
Efficient pump
Replace existing D M
Quenching Water Pump
(150B) with new Grundfos
make Energy Efficient pump
Replace existing Water
Circulation Pump ( P-A) with
new Grundfos make Energy
Efficient pump

Power Annual Investsavings savings ment


kW/hr Rs.lacs Rs.lacs

3.04

1.28

0.61

1.43

0.60

0.47

3.15

1.32

0.57

4.98

2.09

1.08

8.78

3.69

1.59

12.60

5.29

3.06

7.97

3.35

2.68

2.50

0.38

0.79

3.15

1.32

1.14

4.61

1.94

0.94

11

Total

Replace existing Water


Circulation Pump ( P-A) with
new Grundfos make Energy
Efficient pump

3.68

1.55

0.74

55.91

22.81

13.68

Paybac
k
months

10

25

10

Replace existing DM Water Transfer Pump with new Grundfos make Energy
Efficient pump
Description
Present case:
Make of the pump

Unit

Existin
g
Beacon

Model of the pump


16.5
Design capacity of each pump
m3/hr
40
Design head of the pump
m
5.5
Rated motor power
kW
Number of pumps
nos.
1
Operating flow of each pump
m3/hr
6
Actual head developed at operating
m
50
flow
Pump efficiency
%
Motor efficiency
%
Specific gravity of fluid
Absorbed power consumption of the
kW
4.5
system
Power saving per hour
kW/hr
hours/da
Operating hours per day
24
y
Annual operating days
days/year
350
Annual energy consumption
kWh/year 37800
Annual energy savings
kWh/year
Power cost
Rs/kWh

Value
Option 1
Grundfos
CRNCM 5-10,
2pole
5.7
49.8
1.5
1
5.7
50
62.3%
86%
1
1.5
3.04
24
350
12246
25554
5.0

Annual cost savings

Rs. Lacs

1.28

Unit Cost
CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

0.60
0.01
0.61
6

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil works will be in the
scope of the customer.

ndfos make Energy

Value
Option 2
Grundfos
2x CRNCM 5-10,
2pole
5.7
49.8
1.5
1
5.7
50
62.3%
86%
1
1.5
3.04
12
350
6123
31677
5.0
1.58
3.50
0.07
3.57
27

d civil works will be in the

Replace existing Soft Water Pump with new Grundfos make Energy
Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump


Design capacity of each pump
Design head of the pump
Rated motor power
Number of pumps
Operating flow of each pump
Actual head developed at operating
flow
Pump efficiency
Motor efficiency
Specific gravity of fluid
Absorbed power consumption of the
system
Power saving per hour
Operating hours per day
Annual operating days
Annual energy consumption
Annual energy savings
Power cost

m3/hr
m
kW
nos.
m3/hr
m
%
%
kW

Value
New
Kirloskar
Grundfos
DB
CRCM 10-6,
40/26
2pole
12
10
22
48.3
3.7
2.2
1
1
7.5
8
55
55
66.3%
88%
1
Existin
g

3.5

kW/hr
hours/da
24
y
days/year
350
kWh/year 29400
kWh/year
Rs/kWh

2.1
1.43
24
350
17360
12040
5.0

Annual cost savings

Rs. Lacs

0.60

Cost of single pump with 2.2 kW motor


CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

0.46
0.01
0.47
9

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil works
will be in the scope of the customer.

Replace existing Portable Water Pump with new Grundfos make


Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Existin
g
KSB

Model of the pump


Design capacity of each pump
Design head of the pump
Rated motor power
Number of pumps
Operating flow of each pump
Actual head developed at operating
flow
Pump efficiency
Motor efficiency
Specific gravity of fluid
Absorbed power consumption of the
system
Power saving per hour
Operating hours per day
Annual operating days
Annual energy consumption
Annual energy savings
Power cost

m3/hr
m
kW
nos.
m3/hr
m
%
%
kW

10
65
5.5

1
9.75
54

5.8

kW/hr
hours/da
24
y
days/year
350
kWh/year 48720
kWh/year
Rs/kWh

Value
New
Grundfos
CRCM 10-7,
2pole
10
57.2
3.0
1
10.7
54
68.2%
87%
1
2.7
3.15
24
350
22289
26431
5.0

Annual cost savings

Rs. Lacs

1.32

Cost of single pump with 3.0 kW motor


CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

0.56
0.01
0.57
5

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil works will
be in the scope of the customer.

Replace existing Boiler Feed Water Pump with new Grundfos make
Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump


Design capacity of each pump
Design head of the pump
Rated motor power
Number of pumps
Operating flow of each pump
Actual head developed at operating
flow
Pump efficiency
Motor efficiency
Specific gravity of fluid
Absorbed power consumption of the
system
Power saving per hour
Operating hours per day
Annual operating days
Annual energy consumption
Annual energy savings
Power cost

m3/hr
m
kW
nos.
m3/hr
m
%
%
kW

Value
New
KSB Movi
Grundfos
CRCM 10-18, 2pole
10
149
11
7.5
1
1
9
10.7
135
140
68.9%
88%
1
Existin
g

11.75

kW/hr
hours/da
24
y
days/year
350
kWh/year 98700
kWh/year
Rs/kWh

6.8
4.98
24
350
56872
41828
5.0

Annual cost savings

Rs. Lacs

2.09

Cost of single pump with 7.5 kW motor


CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

1.06
0.02
1.08
6

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil works will
be in the scope of the customer.

Replace existing Raw Water Pump with new Grundfos make Energy
Efficient pump
Description
Present case:
Make of the pump

Unit

Kirloskar

Model of the pump


Design capacity of each pump
Design head of the pump
Rated motor power
Number of pumps
Operating flow of each pump
Actual head developed at operating
flow
Pump efficiency
Motor efficiency
Specific gravity of fluid
Absorbed power consumption of the
system
Power saving per hour
Operating hours per day
Annual operating days
Annual energy consumption
Annual energy savings
Power cost

Existin
g
KPDS

m3/hr
m
kW
nos.
m3/hr
m
%
%
kW

60
64
22

1
38
63

18.85

kW/hr
hours/da
24
y
days/year
350
kWh/year 158340
kWh/year
Rs/kWh

Value
New
Grundfos
CRCM 45 -3,
2pole
45
59.6
11.0
1
41.2
63
77.2%
91%
1
10.1
8.78
24
350
84565
73775
5.0

Annual cost savings

Rs. Lacs

3.69

Cost of single pump with 11 kW motor


CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

1.56
0.03
1.59
5

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil works will
be in the scope of the customer.

Replace existing Chilled Water Pump with new Grundfos make


Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump


Design capacity of each pump
Design head of the pump
Rated motor power
Number of pumps
Operating flow of each pump
Actual head developed at operating
flow
Pump efficiency
Motor efficiency
Specific gravity of fluid
Absorbed power consumption of the
system
Power saving per hour
Operating hours per day
Annual operating days
Annual energy consumption
Annual energy savings
Power cost

m3/hr
m
kW
nos.
m3/hr
m
%
%
kW

Value
New
Beacon
Grundfos
SDC
NK 150-250/271,
125/150
4pole
250
475
40
17
55
30.0
1
1
420
475
17
17
79.2%
91%
1
Existin
g

43

kW/hr
hours/da
24
y
days/year
350
kWh/year 361200
kWh/year
Rs/kWh

30.4
12.60
24
350
255320
105880
5.0

Annual cost savings

Rs. Lacs

5.29

Cost of single pump with 45KW motor


CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

3.00
0.06
3.06
7

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil works will
be in the scope of the customer.

Replace existing Monomer Circulation Water Pump no.1 with


new Grundfos make Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump

Value
New
KSB
Grundfos
CPK 80- CRNCM 64-3,
250
2pole
130
64
60
66.7
37
18.5
1
1
58
60.8
Existin
g

Design capacity of each pump


m3/hr
Design head of the pump
m
Rated motor power
kW
Number of pumps
nos.
Operating flow of each pump
m3/hr
Actual head developed at operating
m
70
flow
Pump efficiency
%
Motor efficiency
%
Specific gravity of fluid
Absorbed power consumption of the
kW
24
system
Power saving per hour
kW/hr
hours/da
Operating hours per day
24
y
Annual operating days
days/year
350
Annual energy consumption
kWh/year 201600
Annual energy savings
kWh/year
Power cost
Rs/kWh
Annual cost savings
Cost of single pump with 18.5 kW
motor
CST @ 2%
Total investment
Payback

70
78.2%
92.5%
1
16.0
7.97
24
350
134669
66931
5.0

Rs. Lacs

3.35

Rs. Lacs

2.63

Rs. Lacs
Rs. Lacs
months

0.05
2.68
10

PS: As the pump tag 1 & tag 2 have similar pump performance so we have selected only 1
ordering same
should be considered.
$ - Grundfos scope will be supply of pumps only. All piping modifications and civil
works will be in the scope of the customer.

have selected only 1 model for both so while

Replace existing Jockey Fire Pump with new Grundfos make


Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump


Design capacity of each pump
m3/hr
Design head of the pump
m
Rated motor power
kW
Number of pumps
nos.
Operating flow of each pump
m3/hr
Actual head developed at operating
m
flow
Pump efficiency
%
Motor efficiency
%
Specific gravity of fluid
Absorbed power consumption of the
kW
system
Power saving per hour
kW/hr
hours/da
Operating hours per day
y
Annual operating days
days/year
Annual energy consumption
kWh/year
Annual energy savings
kWh/year
Power cost
Rs/kWh
Annual cost savings

Value
Existing
New
Rohit
Grundfos
CRCM 15-7,
VT
2pole
15
17
80
77.9
7.5
5.5
1
1
12
16.2
75

80
71.4%
90.0%
1

8
10
300
24000

5.5
2.50
10
300
16486
7514
5.0

Rs. Lacs

0.38

Cost of single pump with 4 kW motor Rs. Lacs


CST @ 2%
Rs. Lacs
Total investment
Rs. Lacs
Payback
months

0.77
0.02
0.79
25

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil
works will be in the scope of the customer.

Replace existing D M Quenching Water Pump (150 B) with new


Grundfos make Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump


Design capacity of each pump
m3/hr
Design head of the pump
m
Rated motor power
kW
Number of pumps
nos.
Operating flow of each pump
m3/hr
Actual head developed at operating
m
flow
Pump efficiency
%
Motor efficiency
%
Specific gravity of fluid
Absorbed power consumption of the
kW
system
Power saving per hour
kW/hr
hours/da
Operating hours per day
y
Annual operating days
days/year
Annual energy consumption
kWh/year
Annual energy savings
kWh/year
Power cost
Rs/kWh

Value
Existing
New
KSB
Grundfos
CPK 40- CRNCM 15-6,
250
2pole
16
17
59.4
67.3
9.3
5.5
1
1
12.5
18
64

64
71.9%
90.0%
1

8
24
350
67200

4.9
3.15
24
350
40747
26453
5.0

Annual cost savings

Rs. Lacs

1.32

Cost of single pump with 5.5 kW


motor
CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

1.12
0.02
1.14
10

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil
works will be in the scope of the customer.

Replace existing P-200 (A) Water Circulation Pump with new


Grundfos make Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump


Design capacity of each pump
m3/hr
Design head of the pump
m
Rated motor power
kW
Number of pumps
nos.
Operating flow of each pump
m3/hr
Actual head developed at operating
m
flow
Pump efficiency
%
Motor efficiency
%
Specific gravity of fluid
Absorbed power consumption of the
kW
system
Power saving per hour
kW/hr
hours/da
Operating hours per day
y
Annual operating days
days/year
Annual energy consumption
kWh/year
Annual energy savings
kWh/year
Power cost
Rs/kWh
Annual cost savings

Value
Existing
New
KSB
Grundfos
CPK 32- CRNCM 15-4,
250
2pole
6
17
66
44.8
7.5
4.0
1
1
17
19.6
40

40
70.9%
89.0%
1

8
24
350
67200

3.4
4.61
24
350
28438
38762
5.0

Rs. Lacs

1.94

Cost of single pump with 4 kW motor Rs. Lacs


CST @ 2%
Rs. Lacs
Total investment
Rs. Lacs
Payback
months

0.92
0.02
0.94
6

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil
works will be in the scope of the customer.

Replace existing P-200 (B) Water Circulation Pump with new


Grundfos make Energy Efficient pump
Description
Present case:
Make of the pump

Unit

Model of the pump


Design capacity of each pump
m3/hr
Design head of the pump
m
Rated motor power
kW
Number of pumps
nos.
Operating flow of each pump
m3/hr
Actual head developed at operating
m
flow
Pump efficiency
%
Motor efficiency
%
Specific gravity of fluid
Absorbed power consumption of the
kW
system
Power saving per hour
kW/hr
hours/da
Operating hours per day
y
Annual operating days
days/year
Annual energy consumption
kWh/year
Annual energy savings
kWh/year
Power cost
Rs/kWh

Value
Existing
New
KSB
Grundfos
CPK 32- CRNCM 5-16,
250
2pole
6
5.7
66
72
7.5
2.2
1
1
5.5
6.3
75

75
63.5%
87.5%
1

6
24
350
50400

2.3
3.68
24
350
19464
30936
5.0

Annual cost savings

Rs. Lacs

1.55

Cost of single pump with 2.2 kW


motor
CST @ 2%
Total investment
Payback

Rs. Lacs
Rs. Lacs
Rs. Lacs
months

0.73
0.01
0.74
6

$ - Grundfos scope will be supply of pumps only. All piping modifications and civil
works will be in the scope of the customer.