Sha 14 M Laa - Oi 001 A

Power Systems
Plants
SHOAIBA Stage III

CONVENTIONAL STEAM PLANT
3 x 397 MW (Gross), Oil Fired Power Station
OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
_____
SHA/14/M/LAA---/OI/001 A
All rights reserved copyright Droits de reproduction rservs
Page 2/41
abcd
SYSTEM OPERATING INSTRUCTIONS
SUMMARY
_____________________________________________________________________________
TABLE OF CONTENTS
Section
1
Title
GENERAL
1
2
3
37
System configuration
Operating conditions
Stand-by operation
INCIDENTS
1
2
35
Shut down
STAND-BY
1
2
3
30
Periodic operations
SHUTDOWN
1
2
3
22
System Configuration
Start-up
NORMAL OPERATION
1
2
3
21
Procedure
START- UP
1
2
3
Main characteristics and limitations

Controls available to the operator
Health and Safety
PREPARATION FOR THE START- UP

1
2
Page
38
Alarms and faults

Services failures
FUNCTION TEST
41
Page 3/41
abcd
SUMMARY
_____________________________________________________________________________
LIST OF REFERENCE DIAGRAMS
SHA/14/M/LAA---/FD/001
P & ID Main Feed Water System
SHA/14/M/LABB30/FD/001
Vendor P&ID Boiler Feed Pump Group
SHA/14/M/----IG/PF/100
Process flow diagram - Steam & Water Cycle
LIST OF ATTACHMENTS
SHA/14/M/LAA---/OI/010
Instrumentation line-up
Field preparation for starting
Testing & Checking Requirements
Field circuits fill-up and preparation
Special operations
Field complete drainage of the circuit
Alarms
Page 4/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
1
MAIN CHARACTERISTICS AND LIMITATIONS

The Main Feed Water System fulfils the following tasks:
Storage of feed water in the feed water tank.
Deaeration of feed water in the deaerator on the top of the feed water tank.
Transfer of feed water from the feed water tank to the steam generator.
Preheat the feed water before discharge to the economizer of the steam generator.
Provide attemperating water for the auxiliary steam system.
Provide attemperating water for the boiler superheater and reheater attemperating devices.
Provide attemperating water for atomizing steam attemperation.
Provide attemperating water for the HP-bypass station.
Designation
Instrument
Lower
alarm
Normal
values
Upper
alarm
Extreme
values/
(measuring
range)
FWT drain valve position

XMTR
GI
14LAA10AA203
FWT Level-1 XMTR
LICSA
14LAA10CL001
FWT Level-2 XMTR
LICSA
14LAA10CL002
FWT Level-3 XMTR
LICSA
14LAA10CL003
FWT- Level Indicator
LI
14LAA10CL501
N/A
N/A
N/A
N/A
FWT Pressure-1 XMTR
PICSA
14LAA10CP001
N/A
10 bar g
14 bar g
0-20 bar g
FWT Pressure-2 XMTR
PICSA
14LAA10CP002
N/A
10 bar g
14 bar g
0-20 bar g
FWT Pressure-3 XMTR
PICSA
14LAA10CP003
N/A
10 bar g
N/A
0-20 bar g
FWT Pressure Indicator
PI
14LAA10CP501
N/A
10 bar g
N/A
(-)1 -15 bar g
N/A
1.6 m
0.62 m
(BFP
Trip)
1.6 m
0.62 m
(BFP
Trip)
1.6 m
0.62 m
(BFP
Trip)
2.57 m
2.57 m
2.57 m
0 -100%
2.90 m (H1)
3.25 m (H2)
3.55 m (H3)
2.90 m (H1)
3.25 m (H2)
3.55 m (H3)
2.90 m (H1)
3.25 m (H2)
3.55 m (H3)
0-4m
0-4m
0-4m
Page 5/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
FWT Pressure
PP
14LAA10CP401
N/A
N/A
N/A
N/A
FWT Temp XMTR
TIS
14LAA10CT002
90C
184.4C
N/A
0-250 0C
FWT Temp
TP
14LAA10CT401
N/A
N/A
N/A
N/A
Booster pump discharge

flow XMTR
FIC
14LAB10/20/30CF002
200 m3/h
570 m3/h
704.11 m3/h
0-1100 m3/h
Booster pump discharge

flow XMTR
FIC
14LAB10/20/30CF003
200 m3/h
570 m3/h
704.11 m3/h
0-1100 m3/h
FWP booster suction

strainer differential
pressure switch, HIGH/NHIGH
PDSA
14LAB10/20/30CP001
N/A
N/A
FWP suction strainer

differential pressure
switch HIGH/N-HIGH
PDSA
14LAB10/20/30CP002
N/A
N/A
PD
14LAB30CP503
N/A
FWP booster suct

pressure XMTR
PIC
14LAB10/20/30CP004
FWP disch pressure

transmitter
0-2 bar g
0.8 bar g
0.8 bar g
0-2 bar g
N/A
N/A
N/A
1.3 bar g
11 bar g
N/A
0 - 20 bar g
PIC
14LAB10/20/30CP005
N/A
194.4
bar g
N/A
0- 300 bar g
FWP booster disch

pressure gauge
PI
14LAB10/20/30CP501
N/A
22.5 bar
g
N/A
0- 40 bar g
FWP Intermediate bleed

off pressure gauge
PI
14LAB10/20/30CP502
N/A
98 bar g
N/A
0- 250 bar g
FWP suction pressure

gauge
PI
14LAB10/20/30CP504
N/A
22 bar g
N/A
0-40 bar g
FWP disch pressure

gauge
PI
14LAB10/20/30CP505
N/A
195 bar
g
N/A
0-400 bar g
FWP balance drum leak

gauge switch
Page 6/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
FWP booster discharge
pressure XMTR
PI
14LAB10/20/30CP006
N/A
22.5 bar
g
N/A
0-40 bar g
FWP suction pressure

XMTR
PI
14LAB10/20/30CP007
N/A
22 bar g
N/A
0-40 bar g
FWP Suction Isolating

Valve, OPEN/ N-OPEN
GS
14LAB10/20/30CG001
N/A
N/A
N/A
N/A
FWP Mini Flow Isolating

Valve, OPEN/ N-OPEN
GS
14LAB10/20/30CG002
N/A
N/A
N/A
N/A
FWP mini flow control

valve position XMTR
GI
14LAB10/20/30CG004
N/A
N/A
N/A
0-100 %

valve, OPEN/ N-OPEN
GS
14LAB10/20/30AA004
N/A
N/A
N/A
N/A

valve, CLOSED/ NCLOSED
GS
14LAB10/20/30AA004
N/A
N/A
N/A
N/A
FWP booster suction

temperature gauge
TI
14LAB10/20/30CT501
N/A
184.4 0C
N/A
0- 300 0C
30% FW Control Valve

XMTR
GI
14LAB40AA010
N/A
N/A
N/A
0- 100 %

OPEN/ N-OPEN
GS
14LAB40AA010
N/A
N/A
N/A
N/A

CLOSED/ N-CLOSED
GS
14LAB40AA010
N/A
N/A
N/A
N/A

XMTR
GI
14LAB40AA020
N/A
N/A
N/A
0- 100 %

OPEN/ N-OPEN
GS
14LAB40AA020
N/A
N/A
N/A
N/A

CLOSED/ N-CLOSED
GS
14LAB40AA020
N/A
N/A
N/A
N/A
Page 7/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
Feed Water Discharge
Pressure XMTR
PIC
14LAB40CP001
N/A
194.4
bar g
N/A
0- 400 bar g

Pressure XMTR
PIC
14LAB40CP002
N/A
194.4
bar g
N/A
0- 400 bar g

Pressure XMTR
PIC
14LAB40CP003
N/A
194.4
bar g
N/A
0- 400 bar g
FW line Temp Transmitter
TIC
14LAB40CT001
N/A
188.3 C
N/A
0-250 C
FW line Temp
TP
14LAB40CT401
N/A
N/A
N/A
N/A
FWP oil circuit outlet flow

glass
FI
14LAC10/20/30CF540
N/A
N/A
N/A
N/A
FWP oil circuit outlet flow

glass
FI
14LAC10/20/30CF541
N/A
N/A
N/A
N/A
Motor oil circuit outlet flow

glass
FI
14LAC10/20/30CF550
N/A
N/A
N/A
N/A
Motor oil circuit outlet flow

glass
FI
14LAC10/20/30CF551
N/A
N/A
N/A
N/A
Lubricating oil circuit flow

glass
FI
14LAC10/20/30CF570
N/A
N/A
N/A
N/A
FWP Vent Valve OPEN/

N-OPEN
GS
14LAC10/20/30AA201
N/A
N/A
N/A
N/A
FWP Vent Valve

CLOSED/ N-CLOSED
GS
14LAC10/20/30AA201
N/A
N/A
N/A
N/A
FWP Vent Valve OPEN/

N-OPEN
GS
14LAC10/20/30AA202
N/A
N/A
N/A
N/A
FWP Vent Valve

CLOSED/ N-CLOSED
GS
14LAC10/20/30AA202
N/A
N/A
N/A
N/A
Page 8/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
Motor cooling water
leakage level switch
LS
14LAC10/20/30CL001
N/A
55 mm
N/A
N/A
H.C. oil level indicator

switch, LOW/ N-LOW
LSL
14LAC10/20/30CL011
110 mm
140 mm
N/A
0-270 mm
H.C. oil level indicator

switch, V-LOW/ N-V-LOW
LSLL
14LAC10/20/30CL012
90 mm
140 mm
N/A
0-270 mm
FWP Mechanical seal

filter differential pressure
switch
PDSA
14LAC10/20/30CP001
N/A
N/A
FWP Mechanical seal

filter differential pressure
switch
PDSA
14LAC10/20/30CP002
N/A
N/A
H.C. Lubricating oil circuit

switch
PDS
14LAC10/20/30CP050
N/A
N/A
1 bar
0-1.6 bar
H.C. Lubricating oil circuit

indicator
PDI
14LAC10/20/30CP551
N/A
N/A
N/A
0-1.6 bar g
H.C. oil outlet pressure

gauge switch
PIS
14LAC10/20/30CP040
N/A
N/A
>1 bar
0-4 bar

gauge switch
PIS
14LAC10/20/30CP041
N/A
N/A
>1.5 bar
0-4 bar

gauge switch
PIS
14LAC10/20/30CP042
N/A
N/A
>2.3 bar
0-4 bar

gauge switch
PIS
14LAC10/20/30CP043
N/A
N/A
>1.7 bar
0-4 bar

gauge
PI
14LAC10/20/30CP544
N/A
N/A
N/A
0-6 bar
H.C. pressure gauge
PI
14LAC10/20/30CP545
N/A
N/A
N/A
0-6 bar
Coupling and H.C. shaft

speed indicator XMTR
SIC
14LAC10/20/30CS001
20 rpm
5480
rpm
N/A
0-6370 rpm
0.8 bar
0.8 bar
0-3 bar
0-3 bar
Page 9/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
reverse rotation
SSA
14LAC10/20/30CS001
N/A
N/A
1000 rpm
N/A
FWP journal bearing

temperature XMTR
TIC
14LAC10/20/30CT050
N/A
57 0C
900C /
950C (Trip)
0-150 0C
FWP journal bearing

temperature XMTR
TIC
14LAC10/20/30CT052
N/A
63 0C
900C /
950C (Trip)
0-150 0C
FWP thrust bearing

temperature XMTR
TIC
14LAC10/20/30CT054
N/A
46 0C
900C /
950C (Trip)
0-150 0C
FWP thrust bearing

temperature XMTR
TIC
14LAC10/20/30CT056
N/A
48 0C
900C /
950C (Trip)
0-150 0C
FWP Mechanical seal

temperature XMTR
TIC
14LAC10/20/30CT080
N/A
58 0C
750C /
850C (Trip)
0-150 0C
FWP Mechanical seal

temperature XMTR
TIC
14LAC10/20/30CT081
N/A
68 0C
750C /
850C (Trip)
0-150 0C
Booster journal bearing

temperature XMTR
TIC
14LAC10/20/30CT011
N/A
73 0C
900C /
950C (Trip)
0-150 0C
Booster temperature
gauge
TI 14LAC10/20/30CT511
N/A
70 0C
N/A
0-120 0C
Booster pump seal

cooling water outlet
temperature XMTR
TIC
14LAC10/20/30CT070
N/A
65 0C
750C /
850C (Trip)
0-150 0C
Motor bearing
temperature XMTR
TIC
14LAC10/20/30CT001
N/A
61 0C
900C /
950C (Trip)
0-150 0C
Motor bearing
temperature XMTR
TIC
14LAC10/20/30CT003
N/A
58 0C
900C /
950C (Trip)
0-150 0C
Motor Hot Air temperature

switch
TIS
14LAC10/20/30CT004
A&B
N/A
70 0C
980C /
1030C (Trip)
0-150 0C
Motor Cool Air

temperature switch
TIS
14LAC10/20/30CT005
A&B
N/A
46 0C
530C /
580C (Trip)
0-150 0C
Motor Cool Air

temperature switch
TIS
14LAC10/20/30CT006
A&B
N/A
46 0C
530C /
580C (Trip)
0-150 0C
Page 10/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
Motor bearing
temperature gauge with
switch
TIS
14LAC10/20/30CT051
A&B
N/A
38 0C
900C
/95 C (Trip)
0-150 0C
Motor bearing
temperature gauge with
switch
TIS
14LAC10/20/30CT053
A&B
N/A
56 0C
900C
/95 C (Trip)
0-150 0C
Motor winding
temperature "U" XMTR
TIC
14LAC10/20/30CT061
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
temperature "U XMTR
TIC
14LAC10/20/30CT062
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
temperature "U XMTR
TIC
14LAC10/20/30CT063
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
temperature "V" XMTR
TIC
14LAC10/20/30CT064
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
TIC
14LAC10/20/30CT065
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
TIC
14LAC10/20/30CT066
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
temperature "W" XMTR
TIC
14LAC10/20/30CT067
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
TIC
14LAC10/20/30CT068
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
Motor winding
TIC
14LAC10/20/30CT069
N/A
76 0C
1300C
/1400C (Trip)
0-150 0C
H.C. journal bearing

Temperature XMTR with
indicator
TIC
14LAC10/20/30CT020
N/A
60 0C
900C
/95 C (Trip)
0-160 0C

Temperature probe
TP
14LAC10/20/30CT401
N/A
N/A
N/A
N/A
Page 11/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
H.C. thrust bearing
temperature XMTR with
indicator
TIC
14LAC10/20/30CT022
N/A
58 0C
950C (Trip)
0-160 0C

temperature probe
TP
14LAC10/20/30CT403
N/A
N/A
N/A
N/A

indicator
TIC
14LAC10/20/30CT024
N/A
60 0C
900C
/95 C (Trip)
0-160 0C
H.C. thrust bearing

temperature probe
TP
14LAC10/20/30CT401
N/A
N/A
N/A
N/A

indicator
TIC
14LAC10/20/30CT026
N/A
58 0C
900C
/95 C (Trip)
0-160 0C

Temperature probe
TP
14LAC10/20/30CT407
N/A
N/A
N/A
N/A

indicator
TIC
14LAC10/20/30CT028
N/A
70 0C
900C
/95 C (Trip)
0-160 0C

temperature probe
TP
14LAC10/20/30CT409
N/A
N/A
N/A
N/A
H.C. oil tank temperature

XMTR
TIC
14LAC10/20/30CT030
H.C. temperature XMTR
TIC
14LAC10/20/30CT031
N/A
48 C

indicator
TIC
14LAC10/20/30CT032
N/A
58 0C

temperature probe
TP
14LAC10/20/30CT413
N/A
N/A

indicator
TIC
14LAC10/20/30CT034
N/A
58 0C

temperature probe
TP
14LAC10/20/30CT415
N/A
N/A
54 0C
N/A
650C
/700C (Trip)
750C
/85 C (Trip)
0
900C
/95 C (Trip)
0
900C
/95 C (Trip)
0
900C
/95 C (Trip)
0
900C
/95 C (Trip)
0
0-160 0C
0-160 0C
0-160 0C
N/A
0-160 0C
N/A
Page 12/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
H.C. thrust bearing
indicator
TI
14LAC10/20/30CT036
H.C. thrust bearing

temperature probe
TP
14LAC10/20/30CT417
N/A
N/A
H.C. thrust bearing

indicator
TIC
14LAC10/20/30CT038
N/A
65 0C
H.C. thrust bearing

temperature probe
TP
14LAC10/20/30CT419
N/A
N/A

indicator
TI
14LAC10/20/30CT040
N/A
73 0C

temperature probe
TP
14LAC10/20/30CT421
N/A
Lubricating cooling water

outlet temperature gauge
TI
14LAC10/20/30CT540
FWP oil circuit outlet

temperature gauge
N/A
58 0C
900C
/95 C (Trip)
0
900C
/95 C (Trip)
0
900C
/95 C (Trip)
0
900C
/95 C (Trip)
0
900C
/95 C (Trip)
0
0-160 0C
N/A
0-160 0C
N/A
0-160 0C
N/A
900C
/95 C (Trip)
N/A
N/A
N/A
N/A
0-120 0C
TI
14LAC10/20/30CT541
N/A
N/A
N/A
0-120 0C

temperature gauge
TI
14LAC10/20/30CT542
N/A
N/A
N/A
0-120 0C
H.C. lubricating oil

temperature gauge
TI
14LAC10/20/30CT544
N/A
N/A
N/A
0-120 0C
H.C. working oil

temperature gauge
TI
14LAC10/20/30CT545
N/A
N/A
N/A
0-120 0C
Pump vent temperature

gauge
TI
14LAC10/20/30CT550
N/A
N/A
N/A
Working cooling water

outlet temperature gauge
TI
14LAC10/20/30CT561
N/A
N/A
N/A
0-120 0C
Lubricating oil circuit

indicator
TIC
14LAC10/20/30CT046
N/A
41 0C
550C
/60 C (Trip)
0-160 0C
0-250 0C
Page 13/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
Hydraulic coupling
indicator
TIC
14LAC10/20/30CT047
N/A
53 0C
650C
/70 C (Trip)
0-160 0C
Hydraulic coupling
indicator
TIC
14LAC10/20/30CT048
N/A
48 0C
1100C
/1300C (Trip)
0-160 0C
Hydraulic coupling axial

shaft Displacement
GI
14LAC30CG501
N/A
N/A
N/A
0-100 %
Hydraulic coupling axial

shaft Displacement
GI
14LAC30CG500
N/A
N/A
N/A
0-100 %
Pump casing
Temperature probe
TP
14LAC10/20/30CT423
N/A
N/A
N/A
N/A
Pump casing
Temperature probe
TP
14LAC10/20/30CT425
N/A
N/A
N/A
N/A
Pump casing
Temperature probe
TP
14LAC10/20/30CT427
N/A
N/A
N/A
N/A
Pump casing
Temperature probe
TP
14LAC10/20/30CT429
N/A
N/A
N/A
N/A
FWP DE Radial "X" shaft

displacement probe +
proximitor
YX
14LAC10/20/30CY001
66 m
N/A
100 m
0-200 m
FWP DE Radial "Y" shaft

displacement probe +
proximitor
YY
14LAC10/20/30CY011
66 m
N/A
100 m
0-200 m
FWP NDE Radial "X"

shaft displacement probe
+ proximitor
YX
14LAC10/20/30CY002
66 m
N/A
100 m
0-200 m
FWP NDE Radial "Y"

shaft displacement probe
+ proximitor
YY
14LAC10/20/30CY012
66 m
N/A
100 m
0-200 m
FWP scoop position
GIC
14LAC10/20/30CG001
N/A
N/A
N/A
0-100 %
FWP NDE Axial shaft

displacement
GC
14LAC10/20/30CG004
+/0.55mm
N/A
+/-0.65mm
Trip
-1 mm to
+1 mm
Page 14/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
Shaft H.C Axial shaft
displacement
GC
14LAC10/20/30CG005
>0.4 mm
N/A
> 0.45 mm
Trip
-1 mm to
+1 mm

displacement
GC
14LAC10/20/30CG006
>0.4 mm
N/A
> 0.45 mm
Trip
-1 mm to
+1 mm
YX
14LAC10CY020
N/A
N/A
N/A
N/A
FWP vibration common

alarm
YX
14LAC10/20/30CY021
N/A
N/A
N/A
N/A
FWP vibration common

trip
YX
14LAC10/20/30CY022
N/A
N/A
N/A
N/A
Bleed 5 Steam Temp

XMTR
TR
14LBS50CT001
N/A
359.5 0C
N/A
0- 400 0C
Bleed 5 steam
Temperature
TP
14LBS50CT401
NA
NA
NA
N/A
Bleed 5 steam Pressure
PP
14LBS50CT401
NA
NA
NA
N/A
Bleed 5 steam Temp.

Indicator (at the inlet of
the Deaerator)
TI
14LBS50CT501
NA
NA
NA
NA
Bleed 5 steam Temp (at

the inlet of the Deaerator).
TP
14LBS50CT403
NA
NA
NA
NA
Bleed 5 steam Pressure

(at the inlet of the
Deaerator)
PP
14LBS50CP402
NA
NA
NA
N/A
FWT Warm up Control

Valve
GI
14LBS55AA004
N/A
N/A
N/A
0-100 %
FWT Warm up Control

Valve, OPEN/ N-OPEN
GS
14LBS55AA004
N/A
N/A
N/A
N/A
FWT Warm up Control

Valve, CLOSED/NCLOSED
GS
14LBS55AA004
N/A
N/A
N/A
N/A
FWP vibration monitoring

OK
NOTE: - 1. N/A = Not Applicable
CONTROLS AVAILABLE TO THE OPERATOR
Page 15/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
CCR
Drive / Function
DCS (Screen/keyboard)
Auto
Manual
FG SEQU FW SYSTEM
14LAY00EA100
On/Off
On/Off
FG FW SYSTEM- OPEN LOOP

14LAY00
On/Off
On/Off
FG FW SYSTEM CLOSED LOOP

CONTROL
14LAY00D
On/Off
On/Off
FG FW SYSTEM FA FULL LOAD/

LOW LOAD
14LAB70EA121
On/Off
On/Off
PRE SELECTION BOILER

FEED PUMP
14LAC00EA111
On/Off
On/Off
FG SEQ BOILER FEED PUMP 1

14LAC10EA100
On/Off
On/Off
Start/stop
Start/stop
On/Off
On/Off
Start/stop
Start/stop
BOILER FEED PUMP 1

14LAC10AP010
BOILER FEED PUMP 1 ALARMS
14LAC10EA800
BOILER FEED PUMP 1 AUX OIL
PUMP
14LAV10 AP001
Local
Back-up panel
Auto Manual
Auto
Manual
Start/stop
Start/stop
BOILER FEED PUMP 1 MIN.

FLOW VALVE
14LAB10AA004
Open/Close/
Open/Close
modulating
BOILER FEED PUMP 1 OUTLET

GTE VALVE
14LAB10 AA003
Open/Close
Open/Close
Open/Close

BYP VALVE
14LAB10 AA020
Open/Close
Open/Close
Open/Close
Page 16/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
BOILER FEED PUMP 1 VENT
VALVE
14LAC10AA201
Open/Close
Open/Close
BOOSTER FWP 1 VENT VALVE

14LAC10AA202
Open/Close
Open/Close

14LAC20EA100
On/Off
On/Off
Start/stop
Start/stop

14LAC20EA800
On/Off
On/Off

PUMP
14LAV20AP001
Start/stop
Start/stop
BOILER FEED PUMP 2

MIN. FLOW VALVE
14LAB20AA004
Open/Close/
Open/Close
modulating

GTE VALVE
14LAB20AA003
Open/Close
Open/Close
Open/Close

BYP VALVE
14LAB20AA020
Open/Close
Open/Close
Open/Close

VALVE
14LAC20AA201
Open/Close
Open/Close

14LAC20AA202
Open/Close
Open/Close

14LAC30EA100
On/Off
On/Off
Start/stop
Start/stop
On/Off
On/Off
BOILER FEED PUMP 2

14LAC20AP010
BOILER FEED PUMP 3

14LAC30AP010
14LAC30EA800
Start/stop
Open/Close
Start/stop
Page 17/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
PUMP
14LAV30 AP001
Start/stop
Start/stop
BOILER FEED PUMP 3

MIN. FLOW VALVE
14LAB30AA004
Open/Close/
modulating
Open/Close

GTE VALVE
14LAB30 AA003
Open/Close
Open/Close
Open/Close

BYP VALVE
14LAB30 AA020
Open/Close
Open/Close
Open/Close

VALVE 14LAC30AA201
Open/Close
Open/Close

14LAC30AA202
Open/Close
Open/Close
Open/Close
Open/Close
FEED WATER MAIN GATE VALVE

14LAB40AA001
FEED WATER FLOW CONTROL

VALVE- PNEUMATIC
14LAB40AA010
VALVE- PNEUMATIC
14LAB40AA020
FG SEQU FEED WATER TANK
14LAA10EA100
FW TANK VENT VALVE TO VENT
CONDENSER
Start/stop
Open/Close/ Open/Close/
modulating
modulating
modulating
modulating
On/Off
On/Off
Open/Close
Open/Close
Open/Close
Open/Close
Open/Close
Open/Close
14LAA10AA201
FW TANK DRAIN VALVE
14LAA10AA203
Page 18/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
FA FW TANK AUX ST GATE
VALVE
On/Off
On/Off
Open/Close
Open/Close/i
nching
14LBS55EA121
FW TANK AUX STEAM SUPPLY
VALVE FOR PEGGING
14LBS55AA008
FW TANK AUX STEAM WARM UP
CONTROL VALVE
14LBS55AA004
modulating
modulating
FW TANK EXT. STEAM ISOLATING

VALVE
Open/Close
14LBS50AA015
FW TANK AUX. BOILER STEAM
ISOLATING VALVE
Open/Close
Open/Close
Open/Close
Open/Close
Open/Close
Open/Close
14LBS50AA031
Page 19/41
abcd
SECTION 1 GENERAL
_____________________________________________________________________________
3
HEALTH AND SAFETY
3.1
General
Before performing any actions detailed within the whole LAA Operating Instruction the Site
Health and Safety Instructions shall be read and fully understood. The instructions in the LAA
operating Instructions shall also be read and fully understood.
Whenever the equipment is operated, maintained or used in any way, the procedures
detailed within the Site Health and Safety Manual and any procedures detailed within these
instructions shall be followed.
A WARNING is to inform the user that failure to comply with its instructions could result in
injury or death to personnel.
A CAUTION is to inform the user that failure to comply with its instruction could result in
damage to equipment or pollution to the system or surrounding environment.
3.2
Special precautions
For LAA system the main hazards concern:
-
Leakages of hot feed water up to 220 0C,

Discharge of pressure,
Lack of safety protections for rotating parts (coupling) of pumps (these safety protections
may not be removed from machine during operation),
Deterioration of electric cables (power cables or control cables for voltage higher than 48
V),
Deterioration or lack of earth cables.
If above hazards are observed by the field operator or another person, he has to inform
immediately the main control room operator, who must ask the concerned maintenance
specialist to take appropriate measures for the personnel protection and for repair works as
soon as possible.
Page 20/41
abcd
SECTION 2 PREPARATION FOR THE START-UP
_____________________________________________________________________________
The preparation for the start-up of the main feed water system includes initial conditions and
preliminary checks that are described in the paragraph Operating conditions at the
beginning of the start-up procedure. These preparations do not foresee any automatic
sequence managed by control logic. Operator must carry out all operations manually, and
therefore the operators should carefully monitor behaviour of the system during the
operations.
1
OPERATING CONDITIONS
The procedure of first filling of the system is described in the main feed water system
Operating Instructions SHA/14/M/LAA---/OI/013.
The main feed water system equipment is controlled by means of DCS from CCR. The main
feed water system operation from CCR can be automatic, semi automatic or manual mode to
issue start/stop commands at group control level and to monitor the main process variables
and alarms.
Drives and Controllers of main feed water system are software-grouped in following Groups:
(14LAY00EA100, 14LAC10EA100, 14LAB70EA121, 14LAC10EA100, 14LAA10EA100,
14LBS55EA121 and 14LAC00EA111)-Open Loop Control and (14LAY00D, 14LAA10 and
14LAC10)- Closed loop Control.
It provides the main feed water system pumps/drives Start-up/Shut-down and their
starting/stopping order setting and similarly for valves/drives opening, closing and modulating
command as applicable.
The Single Drive Control Level includes the start/stop and open/close orders as indicated in
the main feed water system logic diagram and Functional description.
PROCEDURE
Ask the field operator to carry out in local, the circuit preliminary preparation for their start-up,
following the instructions given in the Operating Instructions SHA/14/M/LAA---/OI/013.
The operator, from CCR, can perform for each of main feed water pumps, the following
operations:
-
Select the main and the stand-by pump of the set as applicable;
Enable a pump to receive automatic higher level commands by activating the relevant
group control;
Start and stop manually a pump.
Similarly, the operator, from CCR, can perform the following operations for the motorised
/pneumatic valves for main feed water system:
-
Open/close/modulate the valves as applicable
(Please check section 1 item 2 Controls Available for operator for specific drive)
At the end of the preparation, check that all alarms are "OFF".
Page 21/41
abcd
SECTION 3 THE START- UP
_____________________________________________________________________________
The functional Groups of the main feed water system provide an automatic ON sequence that
is normally used to start-up the system; the sequence is started by the operator in the CCR
by means of the relevant On command. A certain number of steps, however, are to be done
manually (by operator). These steps are separately marked, to be distinguished from
automatic sequence steps (see below).
The actuators controlled by this sequence may also be operated at Low (Single Drive) level.
Although the single drive can be started manually from local panels, the local commands are
to be used only in particular cases such as commissioning, maintenance, etc.
1
SYSTEM CONFIGURATION
It is here below assumed that the system will have the following configuration:
Designation
KKS No
BOILER FEED PUMP 1
14LAC10AP010
BOILER FEED PUMP 1 AUX OIL PUMP
14LAV10AP001
BOILER FEED PUMP 1 MIN FLOW VALVE
14LAB10AA004
BOILER FEED PUMP 1 OUTLET GTE VALVE
14LAB10AA003
BOILER FEED PUMP 1 OUTLET BYP VALVE
14LAB10AA020
BOILER FEED PUMP 1 VENT VALVE
14LAC10AA201
14LAC10AA202
BOILER FEED PUMP 2
14LAC20AP010
14LAV20AP001
14LAB20AA004
14LAB20AA003
14LAB20AA020
14LAC20AA201
14LAC20AA202
BOILER FEED PUMP 3
14LAC30AP010
Page 22/41
abcd
_____________________________________________________________________________
14LAV30AP001
14LAB30AA004
14LAB30AA003
14LAB30AA020
14LAC30AA201
14LAC30AA202
FEED WATER TANK
14LAA10
FW TANK VENT VALVE TO VENT CONDENSER
14LAA10AA201
FW TANK DRAIN VALVE
14LAA10AA203
FW TANK AUX STEAM SUPPLY VALVE FOR PEGGING
14LBS55AA008
FW TANK AUX STEAM WARM UP CONTROL VALVE
14LBS55AA004
FW TANK EXT. STEAM ISOLATING VALVE
14LBS50AA015
AUX. BOILER STEAM ISOLATING VALVE
14LBS50AA031
FW TANK AUX.STEAM PNEMATIC CONTROL VALVE
14LBS50AA032
FEED WATER FLOW MAIN GATE VALVE
14LAB40AA001
FEED WATER FLOW CONTROL VALVE- PNEUMATIC
14LAB40AA010
FEED WATER FLOW CONTROL VALVE- PNEUMATIC
14LAB40AA020
Page 23/41
abcd
_____________________________________________________________________________
2
Ensure the following systems are in operation before start up of the feed water system
leading to unit operation:
Aux. & main cooling (PAB), Circulating water (PAC), Main & reserve condensate (LCB),
Closed cooling water (PGC), Chemical feed BFP suction (LFN), Steam and water analysis
(QUL), Aux steam (QLB) etc.
Ensure the Main feed water lines and HP heater circuits are filled (Refer OI 013). Ensure
from field the feed water pumps and other drives are on REMOTE position.
Ensure feed water tank level is normal and water is preheated to 105 0C with Aux. steam.
MAIN CONDENSATE
PREHEATING SYSTEM
Condensate side in operation.

Steam side ready for
operation
LCC
BOILER & AUXILIARIES
Ready for operation
HYA
STEAM TURBINE & AUXILIARIES
Ready for operation
MYY
HP/LP Bypass
Ready for operation
LBF/MAN
CONDENSER AIR EVACUATION

SYSTEM
Ready for operation
MAJ
FEED WATER PREHEATING

SYSTEM
Ready for operation
LAD
FG SEQU FW SYSTEM
OFF
14LAY00EA100
FG SEQU FW SYSTEM FW
CONTROL
Available
14LAY00D
FG FW SYSTEM FA FULL LOAD;

LOW LOAD
OFF
14LAB70EA121
PRE SELECTION BOILER FEED

PUMP
In manual mode
14LAC00EA111
FG SEQU BOILER FEED PUMP 1
OFF
14LAC10EA100
BOILER FEED PUMP 1
Ready for operation
14LAC10AP010
Page 24/41
abcd
_____________________________________________________________________________
No Alarm Exists
14LAC10EA800

PUMP
Ready for operation
14LAV10AP001

FLOW VALVE
In CLOSED condition. Ready

14LAB10AA004
for operation

GTE VALVE

14LAB10AA003
for operation

BYP VALVE

14LAB10AA020
for operation

VALVE

14LAC10AA201
for operation

14LAC10AA202
for operation
OFF
14LAC20EA100
BOILER FEED PUMP 1

CONTROL & SPEED CHANGER
In Auto operation Mode
14LAC10AA001/A
BOILER FEED PUMP 2
Ready for operation
14LAC20AP010
No Alarm Exists
14LAC20EA800

PUMP
Ready for operation
14LAV20AP001

FLOW VALVE

14LAB20AA004
for operation

GTE VALVE

14LAB20AA003
for operation

BYP VALVE

14LAB20AA020
for operation
Page 25/41
abcd
_____________________________________________________________________________
VALVE

14LAC20AA201
for operation

14LAC20AA202
for operation
BOILER FEED PUMP 2

14LAC20AA001/A
OFF
14LAC30EA100
BOILER FEED PUMP 3
Ready for operation
14LAC30AP010
No Alarms Exist
14LAC30EA800

PUMP
In auto operation mode
14LAV30AP001
BOILER FEED PUMP 3

MIN. FLOW VALVE
In CLOSED condition. In
auto operation mode
14LAB30AA004

GTE VALVE
auto operation mode
14LAB30AA003

BYP VALVE
auto operation mode
14LAB30AA020

VALVE
auto operation mode
14LAC30AA201

VALVE
auto operation mode
14LAC30AA202
BOILER FEED PUMP 3

14LAC30AA001/A
ON
14LAA10EA100
FEED WATER TANK LEVEL
L1< Level <H1
14LAA10BB010
Page 26/41
abcd
_____________________________________________________________________________
CONDENSER
In OPEN condition on FG
SEQU FEED WATER TANK
ON
14LAA10AA201
FW TANK EMERGENCY DRAIN

VALVE
auto operation mode
14LAA10AA203

VALVE
ON
14LBS55EA121

VALVE FOR PEGGING
In OPEN condition. In auto

operation mode
14LBS55AA008
FW TANK AUX STEAM WARM UP

OPEN
CONTROL VALVE
14LBS55AA004
FW TANK EXT. STEAM

ISOLATING VALVE

operation mode
14LBS50AA015
STEAM TO AUX. STEAM

DISTRIBUTION BOILER
ISOLATING VALVE
auto operation mode
14LBS50AA031
UNIT MASTER SEQU
ON
11CJA00EA100
In CLOSED condition. To
auto open on FA LOW LOAD
FEED WATER MAIN GATE VALVE
FULL LOAD ON
(14LAB70EA121)
14LAB40AA001

VALVE - PNEUMATIC
14LAB40AA010

VALVE- PNEUMATIC
14LAB40AA020
Page 27/41
abcd
_____________________________________________________________________________
3
START- UP
Main feed water system

Step
Procedure
Ask the field operator to put manual

valves in correct position according
to SHA/14/M/LAA---/OI/011
Manual valves
Select FG SEQU FW SYSTEM

from OFF to ON
SEQU FW SYSTEM
Select FG FW SYSTEM FA FULL

LOAD/ LOW LOAD OFF to ON
FULL LOAD LOW LOAD

SEQU ON
14LAB70EA121
Select BFP through PRE SELECT

BOILER FEED PUMP (1-2-3/2-31/3-1-2) manually.
Select FG SEQU BOILER FEED
PUMP 1 from OFF to ON
BFPs Selection ON
14LAC00EA111
BFP 1 Sequence ON
14LAC10EA100
5a
Components, etc.
KKS No.
14LAY00EA100
5b

BFP 2 Sequence ON
14LAC20EA100
5c

BFP 3 Sequence ON
14LAC30EA100
Check on BFP 1 Sequence ON

command, the Aux oil pump
becomes ON, BFP vent valves
open, BFP 1 starts and Min flow
control valve gets ON
BFP 1 Sequence ON
continues
Ask the field operator to check

noise, vibration, etc on BFP 1
Field checks on BFP1
Check on scoop tube setting the

speed changer BFP1 position at
26.5 %, BYP FEEDW-PP OUTL
Valve opens
BYP FEEDW- PP 1 OUTL

Valve on BFP 1 Sequence
ON
14LAC10AP010
14LAV10AP011
14LAB10AA004
14LAC10AA201
14LAC10AA202
14LAC10AP010
14LAB10AA020
Check on opening of Bypass

BFP 1 Sequence ON
FEEDW-PP OUTL Valve, the BFP 1
continues
OUTLET GTE VALVE opens
14LAB10AA003
10
Check on opening of BFP 1 outlet

BFP 1 Sequence ON
gate valve, the outlet bypass valve &
continues
BFP1 Vent valves are closed
14LAB10AA020
14LAC10AA201
14LAC10AA202
11
From PRESELECTION 2 select

the FEED WATER FLOW
CONTROL VALVE as Lead and
put in auto from AUTO/MANUAL
selector
14LAB40AA010
14LAB40AA020
14LAB40EA111
Auto mode of feed control

valves
Page 28/41
abcd
_____________________________________________________________________________
12
13
14
15
16
17
With Boiler under operation, check

upon above auto mode selection of
30% feed control valve, the level in
the drum is maintained by this feed
control valve till Boiler Master
Demand is about 30 %
Drum level control at low

load
14LAB40AA010
Check at above 30% feed flow main

feed water gate valve parallel to
30% valve opens and feed water
flow signal acts directly on the
speed of the pumps
Drum level control at high

load
14LAB40AA001
Check at reaching Boiler Master

Demand of 50.5 % and running
pump speed approaching 90-100%,
the selected 2nd BFP (additional
Starting of 2nd BFP
unit) starts in sequence and the both
pumps adjust their speeds to set the
same speed.
14LAC20AP010
With Turbine and Unit Master

Sequence ON, the Unit will reach
to its rated output and feed water
pumps will operate under normal
flow conditions.
14LAC10AP010
14LAC20AP010
Normal operation of BFPs
Check as soon as Steam Turbine is

under operation and steam pressure
in extraction 5 increases above 2.2
Aux steam supply valve
bar abs, steam flows to the feed
closure
water tank from extraction- 5 and
pressure control valve
14LBS55AA004 closes
14LBS55AA004
Check on reaching SH Main Steam

flow > 80 % steam to Aux steam
distribution boiler isolating valve is
opened
14LBS50AA031
Unit Aux steam supply

valve
At the end of start-up operation, the feed water system is in operation with all its commands
in auto mode and FG FULL LOAD MASTER CONTROLLER (14LAC00DF001) ON with
coordinated control of Boiler and Steam turbine in Unit
Control mode at rated capacity with:
Selected Boiler Feed pumps
Stand-by Boiler Feed pump
In operation
In stand-by operation when
required by control logic
Page 29/41
abcd
SECTION 4 NORMAL OPERATION
_____________________________________________________________________________
During normal plant operation the main feed pumps start/stop control and valves
open/close/modulation is accomplished automatically by means of the higher-level Sequence
commands generated under group controls (14LAY00EA100, 14LAC10EA100,
14LAB70EA121, 14LAC10EA100, 14LAA10EA100, 14LBS55EA121, 14LAC00EA111,
14LAY00D, 14LAA10 and 14LAC10) in CCR.
During normal operation the shift and control station personnel must check process and
equipment parameters both from the Central Control Room and in the field by:
Checking feed water tank levels, feed pump pressures and process variables,
Determining the unavailability of control logic,
Acknowledging alarms and determining the causes (refer to section 7),
Verifying that equipment parameters range within the values established by the
manufacturers,
Making sure there are no leaks from flanges, valves, etc.,
Checking pumps lubrication,
Checking for abnormal noise and vibrations.
1
Same as section 3.1 above
MAIN CONDENSATE
PREHEATING SYSTEM
In Operation
LCC
BOILER & AUXILIARIES
In Operation
HYA
STEAM TURBINE & AUXILIARIES
In Operation
MYY
HP/LP Bypass Valves
Closed condition with SEQU

ON
LBF/MAN
CONDENSER AIR EVACUATION

SYSTEM
In Operation
MAJ
FEED WATER PREHEATING

SYSTEM
In Operation
LAD
FG SEQU FW SYSTEM
ON
14LAY00EA100
FG SEQU FW SYSTEM CONTROL In auto mode
14LAY00D
Page 30/41
abcd
_____________________________________________________________________________
FG FW SYSTEM FA FULL LOAD;
LOW LOAD
ON
14LAB70EA121
PRE SELECTION BOILER FEED

PUMP
In auto mode
14LAC00EA111
ON
14LAC10EA100
BOILER FEED PUMP 1
In operation
14LAC10AP010
No Alarm Exists
14LAC10EA800

PUMP
Stopped. In auto mode for

operation
14LAV10AP001

FLOW VALVE
auto mode for opening
14LAB10AA004

GTE VALVE

sequence mode.
14LAB10AA003

BYP VALVE
In CLOSED condition. In auto

14LAB10AA020
sequence mode.

VALVE

14LAC10AA201
sequence mode.

14LAC10AA202
sequence mode.
BOILER FEED PUMP 1

In Operation
14LAC10AA001/A
ON
14LAC20EA100
BOILER FEED PUMP 2
In operation
14LAC20AP010
No Alarm Exists
14LAC20EA800
Page 31/41
abcd
_____________________________________________________________________________
PUMP

operation
14LAV20AP001

FLOW VALVE
auto mode for opening
14LAB20AA004

GTE VALVE

sequence mode.
14LAB20AA003

BYP VALVE

14LAB20AA020
sequence mode.

VALVE

14LAC20AA201
sequence mode.

14LAC20AA202
sequence mode.
BOILER FEED PUMP 2

In Operation
14LAC20AA001/A
ON
14LAC30EA100
BOILER FEED PUMP 3
In auto stand by
14LAC30AP010
No Alarms Exist
14LAC30EA800

PUMP

operation on sequence
14LAV30AP001
BOILER FEED PUMP 3

MIN. FLOW VALVE
auto mode for opening on
sequence
14LAB30AA004

GTE VALVE
In OPEN condition.
14LAB30AA003

BYP VALVE

14LAB30AA020
sequence mode.

VALVE

14LAC30AA201
sequence mode.
Page 32/41
abcd
_____________________________________________________________________________
VALVE

14LAC30AA202
sequence mode.
BOILER FEED PUMP 3

In Operation
FEED WATER TANK LEVEL
14LAC30AA001/A
ON
14LAA10EA100
L1< Level <H1
14LAA10BB010

CONDENSER

sequence mode.
FW TANK EMERGENCY DRAIN

VALVE

14LAA10AA203
sequence mode.

VALVE
ON

VALVE FOR PEGGING

14LBS55AA008
sequence mode.
14LAA10AA201
14LBS55EA121
FW TANK AUX STEAM WARM UP In CLOSED condition. In auto

14LBS55AA004
CONTROL VALVE
sequence mode.
FW TANK EXT. STEAM
ISOLATING VALVE

operation mode
14LBS50AA015
STEAM TO AUX. STEAM

DISTRIBUTION BOILER
ISOLATING VALVE

operation mode
14LBS50AA031
UNIT MASTER REQU
ON
11CJA00EA100

FEED WATER MAIN GATE VALVE sequence on FULL LOAD
ON (14LAB70EA121)

VALVE - PNEUMATIC
14LAB40AA001

sequence to open on FA
14LAB40AA010
LOW LOAD ON
(14LAB70EA121)
Page 33/41
abcd
_____________________________________________________________________________
sequence to open on FA
14LAB40AA020
LOW LOAD ON
(14LAB70EA121)

VALVE- PNEUMATIC
PERIODIC OPERATION
Feed water are supplied as per their as and when requirements basis to the following:
The control arrangement for these make-up valves are covered in their respective System
Operating Instructions and may be referred for detailed instructions.
The systems are:
-
HP Bypass Spray Water
Super-heater Spray Water
Re-heater Attemperation Water
Aux Steam Attemperation Water
Atomising Steam Attemperation Water
Page 34/41
abcd
SECTION 5 SHUTDOWN
_____________________________________________________________________________
This section describes the normal procedure for the shutdown of the Main feed water system.
For the shutdown operations, both Group control logics and Single Drive orders are provided.
The functional Group of Main feed water system, (14LAY00EA100, 14LAC10EA100,
14LAB70EA121, 14LAC10EA100, 14LAA10EA100, 14LBS55EA121, 14LAC00EA111,
14LAY00D, 14LAA10 and 14LAC10) in CCR provides an automatic OFF sequence that is
normally used for stop commands and is normally used to shutdown the system.
The actuators controlled by this logic may also be operated at Single Drive level.
The main feed water pumps Stop command is issued by the Function Group Control
Sequence in Auto by control functions or manually by operator from CCR during normal shut
down through pump SEQU OFF (14LAC10EA100) command. The pumps also shutdown in
auto on initiation of Safety OFF command.
The main feed water system shall be shutdown when the following conditions are met:
- Steam turbine is shutdown
- Boiler is shutdown.
- No need feed water for other systems
1
Same as section 3, Clause 1
Same as Section 4, Clause 2
Page 35/41
abcd
SECTION 5 SHUTDOWN
_____________________________________________________________________________
3
SHUT DOWN
Step
Procedure
Components, etc.
KKS No.
FG Main feed
system
14LAY00EA100
Main Feed water pumps

1
As the steam turbine load is reduced gradually

depending on the load reduction rate of the boiler,
the feed water flow to boiler will reduce.
Check at reaching Boiler Master Demand of less

than 49.5 %, the 2nd BFP (additional unit) stops
Stopping of 2nd
and the first pump adjust its speed to maintain the
BFP
flow to economiser.
As the feed flow further reduces, the Control of
Switch-over from
feed flow switch over to 30 % control valve and the FA FULL LOAD to
main feed flow gate valve closes.
FA LOW LOAD
At about 20% unit load, the turbine load is quickly
reduced and unit is tripped. Boiler is run down
Turbine trip
slowly with bypass valve in operation.
The first pump would continue running as boiler
BFP minimum flow
trips and as with its minimum flow re-circulation
operation
valve opens.
When it is ensured that there is no demand from
other auxiliaries, the first feed pump would be
First BFP shutdown
stopped manually from CCR by making group
control off
Check all the valves with control drives and
Feed water system
(motorised and pneumatic) are opened/closed as
valves auto
applicable in auto as the shutdown sequences
operation check
proceeds.
14LAC20AP010
14LAB70EA121
MYY, HYA
14LAC10AP010
14LAC10AP010
Check all the manual valves are put in

configuration as per SHA/14/M/LAA---/OI/011
Main feed water system is stopped.
Page 36/41
abcd
SECTION 6 STAND-BY
_____________________________________________________________________________
In the following paragraph are described the actions requested to switch from duty equipment
to equipment in stand-by.
During normal operation the main feed pumps 1&2 are continuously running.
The stand-by pump 3 starts-up automatically by function group sequence, in case of failure of
one of the running pump. When this happens, the selection logic changes automatically the
selection status of the pump to reflect the new situation (if, for example, the main pump fails,
the stand-by pump becomes main and the main is used as a stand-by).
1
Configuration same as Section 3, Clause 1
STAND-BY OPERATION
Page 37/41
abcd
SECTION 7 INCIDENTS
_____________________________________________________________________________
1
ALARMS AND FAULTS

For each display on the alarm screen of a mechanical alarm or fault, refer immediately to the
concerned alarm or fault sheet on the document SHA/14/M/LAA---/OI/050.
SERVICES FAILURES
2.1
Effect of loss of normal power

The power to main feed pumps are fed by 6.9KV unit switchboards and other pumps and
valves are fed by 460V according to the table:
Switch gear
KKS
Boards/Row
KKS
Equipment
14LAC10AP010
BOILER FEED PUMP 1
14BBA
14LAV10AP0110
BOILER FEED PUMP 1 AUX

OIL PUMP
14BFA
14LAB10AA003
BOILER FEED PUMP 1

OUTLET GTE VALVE
14BFC
06/FA01
14LAB10AA020
BOILER FEED PUMP 1

OUTLET BYP VALVE
14BFC
06/FC01
14LAC20AP010
BOILER FEED PUMP 2
14BBB
14LAV20AP001

OIL PUMP
14BFB
09/BA01
14LAB20AA003
BOILER FEED PUMP 2

OUTLET GTE VALVE
14BFD
06/LA01
14LAB20AA020
BOILER FEED PUMP 2

OUTLET BYP VALVE
14BFD
04/JA01
14LAC30AP010
BOILER FEED PUMP 3
14BBB
14LAV30AP001

OIL PUMP
14BFA
10/HA03
14LAB30AA003
BOILER FEED PUMP 3

OUTLET GTE VALVE
14BFD
06/LC01
14LAB30AA020
BOILER FEED PUMP 3

OUTLET BYP VALVE
14BFC
06/GC01
Page 38/41
abcd
SECTION 7 INCIDENTS
_____________________________________________________________________________
14LAA10AA201
FW TANK VENT VALVE TO

VENT CONDENSER
14BFC
06/EC01
14LAA10AA203
FW TANK DRAIN VALVE
14BFD
04/PA01
14LBS55AA008
FW TANK AUX STEAM

SUPPLY VALVE FOR
PEGGING
14BFC
08/GC01
14LBS50AA015
FW TANK EXT. STEAM

ISOLATING VALVE
14BFC
08/FC01
14LBS50AA031
FW TANK AUX. BOILER

STEAM ISOLATING VALVE
14BFD
08/LA01
14LAB40AA001
FEED WATER TO
ECONOMIZER MAIN VALVE
14BFC
06/HA01
Each board has one incoming and a common bus tie; when normal power is present the two
boards are fed from relevant incoming. In case of loss of normal power from the relative
incoming, an automatic transfer provides to close the bus tie in order to ensure continuity of
the system working.
For further details, please refer to the following electrical documents:
Single Line diagram.
Operating description electrical power systems.
Load list.
2.2
Effect of loss of Instrument Air

The following valves are supplied with Instrument air and loss of instrument air to them will
impact the plant operation. For details of their impact please refer to the respective logics.
14LAC10AA201
14LAC10AA202
14LAB10AA004
BOILER FEED PUMP 1 MIN FLOW RECIRC. VALVE
14LAB20AA004
14LAB30AA004
14LAC20AA201
14LAC20AA202
Page 39/41
abcd
SECTION 7 INCIDENTS
_____________________________________________________________________________
14LAC30AA201
14LAC30AA202
14LAB40AA010
FEED WATER FLOW CONTROL VALVE
14LAB40AA020
FEED WATER FLOW CONTROL VALVE
14LBS55AA004
FW TANK AUX STEAM WARM UP CONTROL VALVE
Page 40/41
abcd
SECTION 8 FUNCTION TEST
_____________________________________________________________________________
Function tests are performed to examine the reliability of the main feed pump on stand-by
condition under normal plant operating conditions.
For other routine tests, please refer to the instructions given in the Operating Instructions
SHA/14/M/LAA---/OI/012.
1
BOILER FEED PUMP 1
14LAC10AP010
BOILER FEED PUMP 2
14LAC20AP010
BOILER FEED PUMP 3
14LAC30AP010
BOILER FEED PUMP 1
In operation
14LAC10AP010
BOILER FEED PUMP 2
In operation
14LAC20AP010
BOILER FEED PUMP 3
In stand-by
14LAC30AP010
PROCEDURE
Step
Procedure
Components, etc.
KKS No.
Testing of the stand-by Boiler Feed Pump

1
Select Boiler Feed Pump 1 from working PRESELECTION BFPSEL 2I

to stand-by through PRESELECTION
BFP as PRESELECT BFPS 2-3-1
14LAC00EA111
STOP the BFP 1 manually from CCR
BFP 1
14LAC10AP010
Check that BFP 3 starts.
BFP 3
14LAC30AP010
Ask to field operator to check for leaking, BFP 3

vibration, etc. on BFP 3
BFP 1 is in stand-by
BFP 1
14LAC30AP010
14LAC10AP010
Note: Similar steps could be followed for Boiler Feed Pumps in other stand by selection
configuration
Page 41/41
abcd
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
INSTRUMENTION LINE UP
Doc. No. SHA/14/M/LAA---/OI/010
Page 1/10
abcd
_____________________________________________________________________________
TABLE OF CONTENT
Section
1
Title
Instruments
Page
3
Page 2/10
abcd
_____________________________________________________________________________
1
INSTRUMENTS
Check that the following instruments are fully on-line, i.e. that instrument isolating valves are
open, instrument equalising valves closed, instrument vent/test and drain valves closed, as
appropriate.
Designation
Instrument
KKS No.
Main Feed Water System
FWT drain valve position XMTR
GI
14LAA10AA203
FWT Level-1 XMTR
LICSA
14LAA10CL001
FWT Level- 2 XMTR
LICSA
14LAA10CL002
FWT Level -3 XMTR
LICSA
14LAA10CL003
FWT- Level Indicator
LI
14LAA10CL501
FWT Pressure-1 XMTR
PICSA
14LAA10CP001
FWT Pressure-2 XMTR
PICSA
14LAA10CP002
FWT Pressure-3 XMTR
PICSA
14LAA10CP003
FWT Pressure Indicator
PI
14LAA10CP501
FWT Temp XMTR
TIS
14LAA10CT002
FWT Temp
TP
14LAA10CT401
Booster pump discharge flow XMTR
FIC
14LAB10/20/30CF002
Booster pump discharge flow XMTR
FIC
14LAB10/20/30CF003
FWP booster suction strainer

differential pressure switch
FWP suction strainer

PDSA
14LAB10/20/30CP001
PDSA
14LAB10/20/30CP002
Page 3/10
abcd
_____________________________________________________________________________
PDSA
14LAB30CP503
FWP balance drum leak

FWP booster suct

pressure XMTR
FWP disch pressure transmitter
FWP booster disch pressure

gauge
FWP Intermediate bleed off pressure

gauge
FWP suction pressure gauge
PI
14LAB10/20/30CP504
FWP disch pressure gauge
PI
14LAB10/20/30CP505
FWP booster discharge

pressure XMTR
FWP suction pressure XMTR
PI
14LAB10/20/30CP007
FWP Suction Isolating Valve
GS
14LAB10/20/30CG001
FWP Mini Flow Isolating Valve
GS
14LAB10/20/30CG002
FWP mini flow control valve position

XMTR
FWP mini flow control valve
GS
14LAB10/20/30AA004
FWP mini flow control valve
GS
14LAB10/20/30AA004
FWP booster suction

temperature gauge
30% FW Control Valve XMTR
GI
14LAB40AA010
GS
14LAB40AA010
GS
14LAB40AA010
30% FW Control Valve XMTR
GI
14LAB40AA020
PI
14LAB10/20/30CP004
PI
14LAB10/20/30CP005
PI
14LAB10/20/30CP501
PI
14LAB10/20/30CP502
PI
14LAB10/20/30CP006
GI
14LAB10/20/30CG004
TI
14LAB10/20/30CT501
Page 4/10
abcd
_____________________________________________________________________________
GS
14LAB40AA020
GS
14LAB40AA020

Pressure XMTR

Pressure XMTR

Pressure XMTR
FW line Temp Transmitter
TI
14LAB40CT001
FW line Temp
TP
14LAB40CT401
Pressure XMTR Upstream

Boiler Economiser
Flow Before Eco. XMTR
FIRCS
14LAB80CF001
Flow Before Eco. XMTR
FIRCS
14LAB80CF002
FW Temp Before Eco. XMTR
TIRY
14LAB80CT001
FW Temp Before Eco. XMTR
TIRY
14LAB80CT002

flow glass

flow glass
Motor oil circuit outlet

flow glass
Motor oil circuit outlet

flow glass
Lubricating oil circuit

flow glass
FWP Vent Valve
GS
14LAC10/20/30AA201
FWP Vent Valve
GS
14LAC10/20/30AA201
PIC
14LAB40CP001
PIC
14LAB40CP002
PIC
14LAB40CP003
PIR
14LAB80CP001
FI
14LAC10/20/30CF540
FI
14LAC10/20/30CF541
FI
14LAC10/20/30CF550
FI
14LAC10/20/30CF551
FI
14LAC10/20/30CF570
Page 5/10
abcd
_____________________________________________________________________________
FWP Vent Valve
GS
14LAC10/20/30AA202
FWP Vent Valve
GS
14LAC10/20/30AA202
Motor cooling water

leakage level switch
H.C. oil level indicator switch
LSL
14LAC10/20/30CL011
H.C. oil level indicator switch
LSLL
14LAC10/20/30CL012
FWP Mechanical seal filter differential

pressure switch
FWP Mechanical seal filter differential

pressure switch
H.C. Lubricating oil circuit differential

pressure switch
H.C. Lubricating oil circuit differential

pressure indicator

gauge switch
H.C. oil outlet pressure gauge switch
PIS
14LAC10/20/30CP041
PIS
14LAC10/20/30CP042
PIS
14LAC10/20/30CP043
H.C. oil outlet pressure gauge
PI
14LAC10/20/30CP544
H.C. pressure gauge
PI
14LAC10/20/30CP545

speed indicator XMTR

reverse rotation
FWP journal bearing

temperature XMTR
FWP journal bearing

temperature XMTR
LS
14LAC10/20/30CL001
PDSA
14LAC10/20/30CP001
PDSA
14LAC10/20/30CP002
PDS
14LAC10/20/30CP050
PDI
14LAC10/20/30CP551
PIS
14LAC10/20/30CP040
SI
14LAC10/20/30CS001
SSA
14LAC10/20/30CS001
TI
14LAC10/20/30CT050
TI
14LAC10/20/30CT052
Page 6/10
abcd
_____________________________________________________________________________
TI
14LAC10/20/30CT054
FWP thrust bearing

temperature XMTR
FWP thrust bearing

temperature XMTR
FWP Mechanical seal

temperature XMTR
FWP Mechanical seal

temperature XMTR
Booster journal bearing temperature

XMTR
Booster temperature gauge
Booster pump seal cooling water outlet

temperature XMTR
Motor bearing temperature XMTR
TI
14LAC10/20/30CT001
Motor bearing temperature XMTR
TI
14LAC10/20/30CT003
Motor Hot Air temperature

switch
Motor Cool Air temperature

switch
Motor Cool Air temperature

switch
Motor bearing temperature

gauge with switch
Motor bearing temperature

gauge with switch
Motor winding temperature "U" XMTR
TI
14LAC10/20/30CT061
TI
14LAC10/20/30CT062
TI
14LAC10/20/30CT063
Motor winding temperature "V" XMTR
TI
14LAC10/20/30CT064
TI
14LAC10/20/30CT065
TI
14LAC10/20/30CT056
TI
14LAC10/20/30CT080
TI
14LAC10/20/30CT081
TI
14LAC10/20/30CT011
TI
14LAC10/20/30CT511
TI
14LAC10/20/30CT070
TIS
14LAC10/20/30CT004A&B
TIS
14LAC10/20/30CT005A&B
TIS
14LAC10/20/30CT006A&B
TIS
14LAC10/20/30CT051A&B
TIS
14LAC10/20/30CT053A&B
Page 7/10
abcd
_____________________________________________________________________________
TI
14LAC10/20/30CT066
Motor winding temperature "W" XMTR
TI
14LAC10/20/30CT067
TI
14LAC10/20/30CT068
TI
14LAC10/20/30CT069
H.C. journal bearing Temperature

XMTR with indicator
H.C. thrust bearing temperature XMTR

with indicator
H.C. journal bearing temperature

probe

XMTR with indicator

XMTR with indicator

XMTR with indicator
H.C. oil tank temperature XMTR
TI
14LAC10/20/30CT030
H.C. temperature XMTR
TI
14LAC10/20/30CT031

XMTR with indicator

XMTR with indicator
H.C. thrust bearing Temperature

XMTR with indicator
H.C. thrust bearing Temperature

XMTR with indicator

XMTR with indicator
Lubricating cooling water outlet

temperature gauge
FWP oil circuit outlet temperature

gauge
TI
14LAC10/20/30CT020
TI
14LAC10/20/30CT022
TP
14LAC10/20/30CT403
TI
14LAC10/20/30CT024
TI
14LAC10/20/30CT026
TI
14LAC10/20/30CT028
TI
14LAC10/20/30CT032
TI
14LAC10/20/30CT034
TI
14LAC10/20/30CT036
TI
14LAC10/20/30CT038
TI
14LAC10/20/30CT040
TI
14LAC10/20/30CT540
TI
14LAC10/20/30CT541
Page 8/10
abcd
_____________________________________________________________________________
FWP oil circuit outlet temperature

gauge
H.C. lubricating oil temperature gauge
H.C. working oil temperature

gauge
Pump vent temperature gauge
Working cooling water outlet

temperature gauge
Lubricating oil circuit temperature

XMTR with indicator
Hydraulic coopling temperature XMTR

with indicator
Hydraulic coopling temperature XMTR

with indicator
Hydraulic coupling axial shaft

Displacement
Hydraulic coupling axial shaft

Displacement
FWP DE Radial"X" shaft displacement

probe + proximitor
FWP DE Radial"Y" shaft displacement

probe + proximitor
FWP NDE Radial"X" shaft

displacement probe + proximitor
FWP NDE Radial"Y" shaft

displacement probe + proximitor
FWP scoop position
FWP NDE Axial shaft

displacement

displacement

displacement
FWP vibration monitoring OK
TI
14LAC10/20/30CT542
TI
14LAC10/20/30CT544
TI
14LAC10/20/30CT545
TI
14LAC10/20/30CT545
TI
14LAC10/20/30CT561
TI
14LAC10/20/30CT046
TI
14LAC10/20/30CT047
TI
14LAC10/20/30CT048
GI
14LAC30CG501
GI
14LAC30CG500
YX
14LAC10/20/30CY001
YY
14LAC10/20/30CY011
YX
14LAC10/20/30CY002
YY
14LAC10/20/30CY012
GIC
14LAC10/20/30CG001
GI
14LAC10/20/30CG004
GI
14LAC10/20/30CG005
GI
14LAC10/20/30CG006
YX
14LAC10CY020
Page 9/10
abcd
_____________________________________________________________________________
FWP vibration common alarm
YX
14LAC10/20/30CY021
FWP vibration common trip
YX
14LAC10/20/30CY022
Bleed 5 Steam Temp XMTR
TR
14LBS50CT001
Bleed 5 steam Temp. Indicator (at the

inlet of the Deaerator)
FWT Warm up Control Valve
GI
14LBS55AA004
GS
14LBS55AA004
GS
14LBS55AA004
TI
14LBS50CT501
Page 10/10
abcd
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________

Page 1/9
abcd
_____________________________________________________________________________
TABLE OF CONTENT
Section
Title
List of Manual Valves
Page
Page 2/9
abcd
_____________________________________________________________________________
The chapter below concerns the list of manual valves setting during the normal operation.
LIST OF MANUAL VALVES
KKS No.
Setting
Designation
Additional Information
14LAA10AA204
CLOSED
FWT DRAIN VALVE
14LAA10BR204
14LAA10AA301
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA302
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA303
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA304
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA305
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA306
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA307
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA308
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA309
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA310
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA311
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA312
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAA10AA313
OPEN
INSTR ISOL VALVE
14LAA10BB010
14LAB10AA001
OPEN
FEEDW INLET VALVE
14LAB10BR010
14LAB10AA005
OPEN
MIN FLOW ISO VALVE
14LAB10BR031
14LAB10AA203
CLOSED
VENT VALVE
14LAB10BR203
14LAB10AA204
CLOSED
VENT VALVE
14LAB10BR203
14LAB10AA205
CLOSED
DRAIN VALVE
14LAB10BR204
Page 3/9
abcd
_____________________________________________________________________________
14LAB10AA300
OPEN
INSTR ISOL VALVE
14LAB10BR010
14LAB10AA301
OPEN
INSTR ISOL VALVE
14LAB10BR015
14LAB10AA302
OPEN
INSTR ISOL VALVE
14LAB10BR015
14LAB10AA303
OPEN
INSTR ISOL VALVE
14LAB10BR010
14LAB10AA304
OPEN
INSTR ISOL VALVE
14LAB10BR010
14LAB10AA305
OPEN
INSTR ISOL VALVE
14LAB10BR031
14LAB10AA306
OPEN
INSTR ISOL VALVE
14LAB10BR031
14LAB10AA307
OPEN
INSTR ISOL VALVE
14LAB10BR015
14LAB10AA311
OPEN
INSTR ISOL VALVE
14LAB10BR015
14LAB10AA312
OPEN
INSTR ISOL VALVE
14LAB10BR015
14LAB10AA321
OPEN
INSTR ISOL VALVE
14LAB10AA322
OPEN
INSTR ISOL VALVE
14LAB10AA401
CLOSED
SAMPLING SYS ISO VALVE
14LAB10BR401
14LAB10AA405
OPEN
14LAB10BR405
14LAB10AA406
OPEN
14LAB10BR405
14LAB20AA001
OPEN
FEEDW INLET VALVE
14LAB20BR010
14LAB20AA005
OPEN
MIN FLOW ISO VALVE
14LAB20BR031
14LAB20AA203
CLOSED
VENT VALVE
14LAB20BR203
14LAB20AA204
CLOSED
VENT VALVE
14LAB20BR203
14LAB20AA205
CLOSED
DRAIN VALVE
14LAB20BR204
14LAB20AA300
OPEN
INSTR ISOL VALVE
14LAB20BR010
14LAB20AA301
OPEN
INSTR ISOL VALVE
14LAB20BR015
Page 4/9
abcd
_____________________________________________________________________________
14LAB20AA302
OPEN
INSTR ISOL VALVE
14LAB20BR015
14LAB20AA303
OPEN
INSTR ISOL VALVE
14LAB20BR010
14LAB20AA304
OPEN
INSTR ISOL VALVE
14LAB20BR010
14LAB20AA305
OPEN
INSTR ISOL VALVE
14LAB20BR031
14LAB20AA306
OPEN
INSTR ISOL VALVE
14LAB20BR031
14LAB20AA307
OPEN
INSTR ISOL. VALVE
14LAB20BR015
14LAB20AA311
OPEN
INSTR ISOL VALVE
14LAB20BR015
14LAB20AA312
OPEN
INSTR ISOL VALVE
14LAB20BR015
14LAB20AA321
OPEN
INSTR ISOL VALVE
14LAB20AA322
OPEN
INSTR ISOL VALVE
14LAB20AA401
CLOSED
14LAB20BR401
14LAB20AA405
OPEN
14LAB20BR405
14LAB20AA406
OPEN
14LAB20BR405
14LAB30AA001
OPEN
FEEDW INLET VALVE
14LAB30BR010
14LAB30AA005
OPEN
MIN FLOW ISO VALVE
14LAB30BR031
14LAB30AA203
CLOSED
VENT VALVE
14LAB30BR203
14LAB30AA204
CLOSED
VENT VALVE
14LAB30BR203
14LAB30AA205
CLOSED
DRAIN VALVE
14LAB30BR204
14LAB30AA300
OPEN
INSTR ISOL VALVE
14LAB30BR010
14LAB30AA301
OPEN
INSTR ISOL VALVE
14LAB30BR015
14LAB30AA302
OPEN
INSTR ISOL VALVE
14LAB30BR015
14LAB30AA303
OPEN
INSTR ISOL VALVE
14LAB30BR010
Page 5/9
abcd
_____________________________________________________________________________
14LAB30AA304
OPEN
INSTR ISOL VALVE
14LAB30BR010
14LAB30AA305
OPEN
INSTR ISOL VALVE
14LAB30BR031
14LAB30AA306
OPEN
INSTR ISOL VALVE
14LAB30BR031
14LAB30AA307
OPEN
INSTR ISOL. VALVE
14LAB30BR015
14LAB30AA311
OPEN
INSTR ISOL VALVE
14LAB30BR015
14LAB30AA312
OPEN
INSTR ISOL VALVE
14LAB30BR015
14LAB30AA401
CLOSED
14LAB30BR401
14LAB30AA405
OPEN
14LAB30BR405
14LAB30AA406
OPEN
14LAB30BR405
14LAB40AA002
OPEN
ISO VALVE
14LAB40BR010
14LAB40AA003
OPEN
ISO VALVE
14LAB40BR010
14LAB40AA004
OPEN
BALANCING ISO VALVE
14LAB40BR010
14LAB40AA005
OPEN
BALANCING ISO VALVE
14LAB40BR010
14LAB40AA011
OPEN
ISO VALVE BYPASS
14LAB40BR012
14LAB40AA012
OPEN
ISO VALVE BYPASS
14LAB40BR014
14LAB40AA021
OPEN
ISO VALVE BYPASS
14LAB40BR011
14LAB40AA022
OPEN
ISO VALVE BYPASS
14LAB40BR013
14LAB40AA201
CLOSED
DRAIN VALVE
14LAB40BR201
14LAB40AA202
CLOSED
DRAIN VALVE
14LAB40BR201
14LAB40AA204
CLOSED
DRAIN VALVE 30%CV
14LAB40BR204
14LAB40AA205
CLOSED
DRAIN VALVE 30%CV
14LAB40BR206
14LAB40AA206
CLOSED
DRAIN VALVE 30%CV
14LAB40BR206
Page 6/9
abcd
_____________________________________________________________________________
14LAB40AA207
CLOSED
DRAIN VALVE
14LAB40BR208
14LAB40AA208
CLOSED
DRAIN VALVE
14LAB40BR208
14LAB40AA253
CLOSED
VENT VALVE 30% CV
14LAB40BR203
14LAB40AA254
CLOSED
VENT VALVE 30% CV
14LAB40BR203
14LAB40AA255
CLOSED
VENT VALVE 30% CV
14LAB40BR205
14LAB40AA256
CLOSED
VENT VALVE 30% CV
14LAB40BR205
14LAB40AA301
OPEN
INSTR ISOL VALVE
14LAB40BR010
14LAB40AA302
OPEN
INSTR ISOL VALVE
14LAB40BR010
14LAB40AA303
OPEN
INSTR ISOL VALVE
14LAB40BR010
14LAB40AA304
OPEN
INSTR ISOL VALVE
14LAB40BR010
14LAB40AA305
OPEN
INSTR ISOL VALVE
14LAB40BR010
14LAB40AA306
OPEN
INSTR ISOL VALVE
14LAB40BR010
14LAC10AA203
OPEN
VENT VALVE
14LAC10BR201
14LAC10AA204
OPEN
VENT VALVE
14LAC10BR202
14LAC20AA203
OPEN
VENT VALVE
14LAC20BR201
14LAC20AA204
OPEN
VENT VALVE
14LAC20BR202
14LAC30AA203
OPEN
VENT VALVE
14LAC30BR201
14LAC30AA204
OPEN
VENT VALVE
14LAC30BR202
14LAF10AA002
OPEN
ISO VALVE EXTRACTION
14LAF10BR010
14LAF10AA221
CLOSED
FWP EXTR:DRAIN VALVE
14LAF10BR201
14LAF10AA222
CLOSED
14LAF10BR201
14LAF20AA002
CLOSED
14LAF20BR010
Page 7/9
abcd
_____________________________________________________________________________
14LAF30AA002
CLOSED
14LAF30BR010
14LAF50AA001
OPEN
INJ-WTR GTE-VALVE
14LAF50BR010
14LAF50AA002
OPEN
INJ-WTR CTRL VLV
14LAF50BR010
14LAF65AA004
OPEN
INJ-WTR GTE-VALVE
14LAF65BR010
14LAF65AA005
OPEN
INJ-WTR CTRL VLV
14LAF65BR020
14LBS20AA210
CLOSED
WATER DRAIN VALVE
14LBS20BR210
14LBS30AA210
CLOSED
WATER DRAIN VALVE
14LBS30BR210
14LBS40AA210
CLOSED
WATER DRAIN VALVE
14LBS40BR210
14LBS50AA210
CLOSED
WATER DRAIN VALVE
14LBS50BR210
14LBS50AA211
OPEN
ISO VALVE
14LBS50BR211
14LBS50AA212
OPEN
ISO VALVE
14LBS50BR211
14LBS50AA213
CLOSED
WATER DRAIN ISO VALVE
14LBS50BR210
14LBS50AA215
OPEN
WATER TRAP
14LBS50BR211
14LBS50AA220
CLOSED
WATER DRAIN VALVE
14LBS50BR220
14LBS50AA221
OPEN
ISO VALVE
14LBS50BR221
14LBS50AA222
OPEN
ISO VALVE
14LBS50BR221
14LBS50AA223
CLOSED
14LBS50BR220
14LBS50AA225
OPEN
WATER TRAP
14LBS50BR221
14LBS50AA302
OPEN
INSTR ISOL VALVE
14LBS50BR010
14LBS50AA303
OPEN
INSTR ISOL VALVE
14LBS50BR020
14LBS55AA003
OPEN
ISO VALVE AUX:-ST
14LBS55BR020
14LBS55AA005
OPEN
ISO VALVE AUX:-ST
14LBS55BR025
Page 8/9
abcd
_____________________________________________________________________________
14LBS55AA401
OPEN
ISO VALVE N2
14QJD40BR401
14LCE11AA101
OPEN
ISO VALVE
14LCE11BR010
14LCE11AA102
OPEN
ISO VALVE
14LCE11BR010
14LCE11AA103
OPEN
ISO VALVE
14LCE11BR025
14LCE11AA301
OPEN
ROOT VALVE
14LCE11BR020
14LCE11AA302
OPEN
ROOT VALVE
14LCE11BR020
14LCE11AA321
OPEN
ROOT VALVE
14LCE11BR020
14LCE11AA322
OPEN
ROOT VALVE
14LCE11BR020
14LCE30AA001
OPEN
ISOL VALVE
14LCE30BR020
14LCE30AA101
OPEN
ISOL VALVE
14LCE30BR020
14LCE30AA102
OPEN
ISOL VALVE
14LCE30BR020
14LCE30AA103
OPEN
ISOL VALVE
14LCE30BR020
14LCE50AA003
OPEN
ISOL VALVE
14LCE50BR005
14LCE50AA005
OPEN
ISOL VALVE
14LCE50BR005
14LCE50AA201
CLOSED
DRAIN VALVE
14LCE50BR201
14LCF10AA001
CLOSED
OILY DRAIN VALVE OIL ROOM
14LCF10BR010
14LCF20AA001
CLOSED
OIL DRAIN FWP 1
14LCF20BR010
14LCF20AA002
CLOSED
OIL DRAIN FWP 2
14LCF20BR020
14LCF20AA003
CLOSED
OIL DRAIN FWP 3
14LCF20BR030
14LCF30AA001
CLOSED
OILY DRAIN VALVE OIL PIT
14LCF30BR010
Page 9/9
abcd
TESTING & CHECKING REQUIREMENTS
_____________________________________________________________________________

Page 1/4
abcd
_____________________________________________________________________________
TABLE OF CONTENT
Section
Title
Page
General
Function Test during Operation
Routine Checks
Page 2/4
abcd
_____________________________________________________________________________
1
GENERAL
Testing & Checking Requirements are performed by means of the Function tests during
Operation and the Routine checks.
FUNCTION TESTS DURING OPERATION

For this subject you shall have to consult this same Operation Manual OI 001 and precisely
the section 8 Function Test.
ROUTINE CHECKS
Since routine checks are essential to:
Avoid operating problems, which will impact the system availability and equipment life,
Identify problems, before they become crisis,
Minimise operating and maintenance costs,
Maintain system performance.
Plant data shall have to be collected at routine intervals by the Operation Staff directly
and/or from the DCS data archive system and compared with the above mentioned design
ones, so that the final target of a smooth running of the plant, by hindering efficaciously the
rising of any abnormal operating condition, which may be dangerous for the Personnel
and/or the plant, can be achieved.
Regarding the frequency and the degree of inspections required, they may be variable,
even if, of course, at the beginning of the operations or after a re-start-up, the inspections
are expected to be much more frequent, until a safe and permanent maintenance schedule
can be established, based upon Manufacturers Operating and Maintenance information,
operation policy and direct experience.
In the following, a list for each type of the main pieces of equipment installed in the system
and of their related most important process and operating parameters to be checked is
presented, as a general guideline.
Type of
Eqpt
Pump
Tank
Number /
Designation
14LAC10AP010
14LAC20AP010
14LAC30AP010
14LAV10AP001
14LAV20AP001
14LAV30AP001
11LAA10BB010
14LAB10AA003
14LAB10AA020
Valves
14LAB20AA003
(Motorized)
14LAB20AA020
14LAB30AA003
Process & Operating

Parameters
to be checked
Service
Main Boiler Feed

Pumps/ Aux Oil
Pumps
- Suction Pressure DP
- Discharge pressures &
temperatures
- El. Motor power absorption
- Noise & vibrations
- Oil Level
Feed Water Tank
- Level,Temperature &
pressure
BFP outlet/ bypass

gate valve/ Feed
water main outlet
valve/FWT vent
valve / FWT drain
- Noise and Vibration.
Page 3/4
abcd
_____________________________________________________________________________
14LAB30AA020
11LAA10AA201
11LAA10AA203
11LBS50AA015
11LBS50AA031
11LBS55AA008
14LAB40AA001
14LAB10AA004
14LAC10AA201
14LAC10AA202
14LAB20AA004
14LAC20AA201
14LAC20AA202
Valves
(Pneumatic) 14LAB30AA004
14LAC30AA201
14LAC30AA202
11LBS55AA004
14LAB40AA010
14LAB40AA020
valve / Pegging
steam valve / Ext.
steam Isol.
Valve/Aux. Steam
isol. valve
BFP min flow valve /

BFP vent valve /
Booster vent valve/
- Air Supply Pressure
Aux. Steam warm
up control valve /
FW flow pneumatic
Control valve.
Page 4/4
abcd
FIELD CIRCUITS FILL- UP AND PREPARATION
_____________________________________________________________________________
FIELD CIRCUITS FILL UP AND PREPARATION

Page 1/4
abcd
_____________________________________________________________________________
TABLE OF CONTENT
Section
1
Title
Field Circuits Fill Up And Preparation
Page
3
Page 2/4
abcd
_____________________________________________________________________________
FILLING OF THE CIRCUIT
1.1
Requirements
Check that the mechanical systems hereunder are available:
-
GHC
LCB
LCC
PAB
PAC
PGC
LFN
QUL
QLB
Demi water make up system

Main and reserve condensate system
Main condensate preheating system
Aux. & main cooling system
Circulating water system
Closed cooling water system
Chemical feed system
Steam and water analysis
Aux steam system
Check that electrical panels hereunder are energised:

- 6.9 KV Switchboard
- 460 VAC Switchboard,
- 230 VAC, 24 VDC control and signalisation voltages.
1.2
Initial state
- Main feed water system circuits are empty.
1.3
Pre-checks
- Ask the electrical specialist to check that the circuits breakers are in working order and
that the concerned switchboards are energised.
Note: The 6.9 KV & 460 V circuits breakers of the pumps must be unlocked and
plugged in only after the end of the mechanical preparation of the circuits in order
to prohibit the risk of start-up of a pump on an empty and unprepared circuit.
- Ask the field operator to carry out in local the circuits preliminary preparation, for fillingup, following the instructions given in the operation instructions SHA/14/M/LAA---OI/011.
1.4
Circuits filling
When the circuits preliminary preparation in local is carried out:
-
Start Feed Water Tank Fill Pump manually (14LCP12AP010) and fill the feed water tank
till a normal level is reached.
Open the drain valves (14LAB10AA205, 14LAB20AA205, 11LAB30AA205) on the BFP
discharge to floor drains and pump drains and pump vents to allow all entrapped air to
be released along with the filling of the lines.
Close above drains after steady flow through the drains is observed.
Open BFP discharge gate bypass valves and fill the remaining circuit with opening and
subsequently closing the relevant drain valves.
Page 3/4
abcd
_____________________________________________________________________________
-
Stop the Fill pump
- Then refer to section 2 (LAA OI 1001) to prepare the circuits

Boiler Feed Pumps should be started after the boiler circuits are filled and Boiler is
ready for operation.
Note- For filling the boiler circuits refer separate OI.
Page 4/4
abcd
SPECIAL OPERATIONS
_____________________________________________________________________________
Not applicable.
Page 1/1
abcd
FIELD COMPLETE DRAINAGE OF THE CIRCUIT
_____________________________________________________________________________

Page 1/5
abcd
_____________________________________________________________________________
TABLE OF CONTENT
Section
1
Title
Page
Procedure for Complete Drainage of the Circuit
Page 2/5
abcd
_____________________________________________________________________________
1.
INITIAL STATE
- Steam Turbine and Boiler is under shutdown and no need more main feed water for the
plant.
- The feed water system thermal condition have come to a safe level to avoid
flashing/injury to plant personnel
PRE-CHECKS
All the valves reflected to be in open position as listed in SHA/14/M/LAA---/OI/011 shall be
ensured.
3.
DRAINAGE OF THE CIRCUIT

Depressurises the system before any intervention on the circuits by opening the respective
drain / vent valves as applicable.
Open the drain / vent valves as listed under in steps for complete drainage of the circuit.
KKS No.
Designation
Additional Information
14LAA10AA204
FWT DRAIN VALVE
14LAA10BR204
14LAB10AA203
VENT VALVE
14LAB10BR203
14LAB10AA204
VENT VALVE
14LAB10BR203
14LAB10AA205
DRAIN VALVE
14LAB10BR204
14LAB20AA203
VENT VALVE
14LAB20BR203
14LAB20AA204
VENT VALVE
14LAB20BR203
14LAB20AA205
DRAIN VALVE
14LAB20BR204
14LAB30AA203
VENT VALVE
14LAB30BR203
14LAB30AA204
VENT VALVE
14LAB30BR203
14LAB30AA205
DRAIN VALVE
14LAB30BR204
14LAB40AA201
DRAIN VALVE
14LAB40BR201
14LAB40AA202
DRAIN VALVE
14LAB40BR201
Page 3/5
abcd
_____________________________________________________________________________
14LAB40AA204
DRAIN VALVE 30%CV
14LAB40BR204
14LAB40AA205
DRAIN VALVE 30%CV
14LAB40BR206
14LAB40AA206
DRAIN VALVE 30%CV
14LAB40BR206
14LAB40AA207
DRAIN VALVE
14LAB40BR208
14LAB40AA208
DRAIN VALVE
14LAB40BR208
14LAB40AA253
VENT VALVE 30% CV
14LAB40BR203
14LAB40AA254
VENT VALVE 30% CV
14LAB40BR203
14LAB40AA255
VENT VALVE 30% CV
14LAB40BR205
14LAB40AA256
VENT VALVE 30% CV
14LAB40BR205
14LAC10AA203
VENT VALVE
14LAC10BR201
14LAC10AA204
VENT VALVE
14LAC10BR202
14LAC20AA201
VENT VALVE
14LAC20BR201
14LAC20AA202
VENT VALVE
14LAC20BR202
14LAC20AA203
VENT VALVE
14LAC20BR201
14LAC20AA204
VENT VALVE
14LAC20BR202
14LAC30AA201
VENT VALVE
14LAC30BR201
14LAC30AA202
VENT VALVE
14LAC30BR202
14LAC30AA203
VENT VALVE
14LAC30BR201
14LAC30AA204
VENT VALVE
14LAC30BR202
14LAF10AA221
14LAF10BR201
14LAF10AA222
14LAF10BR201
14LBS50AA210
WATER DRAIN VALVE
14LBS50BR210
Page 4/5
abcd
_____________________________________________________________________________
14LBS50AA211
ISO VALVE
14LBS50BR211
14LBS50AA212
ISO VALVE
14LBS50BR211
14LBS50AA213
14LBS50BR210
14LBS50AA215
WATER TRAP
14LBS50BR211
14LBS50AA220
WATER DRAIN VALVE
14LBS50BR220
14LBS50AA223
14LBS50BR220
14LCE50AA201
DRAIN VALVE
14LCE50BR201
14LAB30AA201
14LAB30AA202
DRAIN VALVE
DRAIN VALVE
14LAC30AA304
VENT VALVE
14LAC30AA301
VENT VALVE
Refer to SHA/14/M/LAA---/OI/011 to prepare the circuit for start up.
Page 5/5
abcd
ALARMS
_____________________________________________________________________________
ALARMS
Page 1/5
abcd
ALARMS
_____________________________________________________________________________
TABLE OF CONTENT
Section
1
Title
Page
List of Alarms
Page 2/5
abcd
ALARMS
_____________________________________________________________________________
LIST OF ALARMS
FWT DRN THRTV OPENING FAILURE
14LAA10 AA203_XF01
FWT DRN THRTV CLOSING FAILURE
14LAA10 AA 203_XF02
FWT LEVEL FWT < L1
14LAA10CL901
FWT LEVEL FWT < L2
14LAA10CL901
FWT LEVEL FWT > H1
14LAA10CL901
FWT LEVEL FWT > H2
14LAA10CL901
FWT LEVEL FWT > H3
14LAA10CL901
FWT LEVEL FWT < L1
14LAA10CL902
FWT LEVEL FWT < L2
14LAA10CL902
FWT LEVEL FWT > H1
14LAA10CL902
FWT LEVEL FWT > H2
14LAA10CL902
FWT LEVEL FWT > H3
14LAA10CL902
FWT LEVEL FWT < L1
14LAA10CL903
FWT LEVEL FWT < L2
14LAA10CL903
FWT LEVEL FWT > H1
14LAA10CL903
FWT LEVEL FWT > H2
14LAA10CL903
FWT LEVEL FWT > H3
14LAA10CL903
TEMP BRG NDE MTR BFP10/20/30 > H1
14LAC10/20/30CT001
TEMP BRG NDE MTR BFP 10/20/300/20/30 > H1
14LAC10/20/30CT003
TEMP MTR-WDG PHS U BFP10/20/30 > H1
14LAC10/20/30CT061
14LAC10/20/30CT062
14LAC10/20/30CT063
Page 3/5
abcd
ALARMS
_____________________________________________________________________________
TEMP MTR-WDG PHS V BFP10/20/30 > H1
14LAC10/20/30CT064
14LAC10/20/30CT065
14LAC10/20/30CT066
TEMP MTR-WDG PHS W BFP10/20/30 > H1
14LAC10/20/30CT067
14LAC10/20/30CT068
14LAC10/20/30CT069
TEMP COLD-AIR DE MTR BFP10/20/30
14LAC10/20/30CT005A
TEMP COLD-AIR NDE MTR BFP10/20/30
14LAC10/20/30CT006A
TEMP WARM-AIR MTR BFP 10/20/30
14LAC10/20/30CT004A
TEMP BRG NDE MTR BFP 10/20/30
14LAC10/20/30CT051A
TEMP BRG NDE MTR BFP 10/20/30
14LAC10/20/30CT053A
LEVEL TK MTR- COOL BFP 10/20/30
14LAC10/20/30CL001
TEMP BRG DE BFP 10/20/30 > H1
14LAC10/20/30CT050
TEMP BRG NDE BFP 10/20/30 >H1
14LAC10/20/30CT052
TEMP THR BRG BFP 10/20/30 > H1
14LAC10/20/30CT054
TEMP THR BRG BFP 10/20/30 > H1
14LAC10/20/30CT056
TEMP SEALG SYST DE BFP 10/20/30 > H1
14LAC10/20/30CT080
TEMP SEALG SYST NDE BFP 10/20/30 > H1
14LAC10/20/30CT081
TEMP SEALG SYST BSTR PP > H1
14LAC10/20/30CT070
TEMP BRG BSTR BFP 10/20/30 > H1
14LAC10/20/30CT011
VIBRATION COMMON ALARM BFP 10/20/30
14LAC10/20/30CY021
TEMP LUB TANK FLD-CPL BFP 10/20/30> H1
14LAC10/20/30CT030
TEMP INL LUB-OIL COOL BFP 10/20/30 > H1
14LAC10/20/30CT047
Page 4/5
abcd
ALARMS
_____________________________________________________________________________
TEMP OUTL LUB-OIL COOL BFP 10/20/30 > H1
14LAC10/20/30CT046
TEMP INL-OIL COOL BFP 10/20/30> H1
14LAC10/20/30CT048
TEMP OUTL WRK-OIL COOL BFP 10/20/30 >H1
14LAC10/20/30CT031
BFP 10/20/30 HC OIL LEVEL LOW/N-LOW
14LAC10/20/30CL011
TEMP BRG 1 FLD-CPL BFP 10/20/30> H1
14LAC10/20/30CT020
TEMP BRG 2 FLD-CPL BFP 10/20/30 > H1
14LAC10/20/30CT022
TEMP BRG 3/4 FLD-CPL BFP 10/20/30 > H1
14LAC10/20/30CT024
14LAC10/20/30CT026
14LAC10/20/30CT028
14LAC10/20/30CT032
14LAC10/20/30CT034
14LAC10/20/30CT036
TEMP BRG 8/9 FLD-CPL BFP 10/20/30> H1
14LAC10/20/30CT038
14LAC10/20/30CT040
BOOSTER PMP SUCTION STR DP LOW
14LAB10/20/30CP001
BFP 10/20/30 SUCTION STR DP LOW
14LAB10/20/30CP002
Page 5/5

Sha 14 M Laa - Oi 001 A

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Sha 14 M Laa - Oi 001 A

Hochgeladen von

Copyright:

Verfügbare Formate

Power Systems

SHOAIBA Stage III

All rights reserved copyright Droits de reproduction rservs

Main characteristics and limitations

PREPARATION FOR THE START- UP

Alarms and faults

All rights reserved copyright Droits de reproduction rservs

LIST OF REFERENCE DIAGRAMS

P & ID Main Feed Water System

Vendor P&ID Boiler Feed Pump Group

Process flow diagram - Steam & Water Cycle

Field preparation for starting

Testing & Checking Requirements

Field circuits fill-up and preparation

Field complete drainage of the circuit

All rights reserved copyright Droits de reproduction rservs

MAIN CHARACTERISTICS AND LIMITATIONS

FWT drain valve position

FWT Level-1 XMTR

FWT Level-2 XMTR

FWT Level-3 XMTR

FWT- Level Indicator

FWT Pressure-1 XMTR

FWT Pressure-2 XMTR

FWT Pressure-3 XMTR

FWT Pressure Indicator

(-)1 -15 bar g

All rights reserved copyright Droits de reproduction rservs

FWT Temp XMTR

Booster pump discharge

Booster pump discharge

FWP booster suction

FWP suction strainer

FWP booster suct

FWP disch pressure

FWP booster disch

FWP Intermediate bleed

FWP suction pressure

FWP disch pressure

FWP balance drum leak

All rights reserved copyright Droits de reproduction rservs

FWP suction pressure

FWP Suction Isolating

FWP Mini Flow Isolating

FWP mini flow control

FWP mini flow control

FWP mini flow control

FWP booster suction

30% FW Control Valve

30% FW Control Valve

30% FW Control Valve

30% FW Control Valve

30% FW Control Valve

30% FW Control Valve

All rights reserved copyright Droits de reproduction rservs

Feed Water Discharge

Feed Water Discharge

FW line Temp Transmitter

FWP oil circuit outlet flow

FWP oil circuit outlet flow

Motor oil circuit outlet flow

Motor oil circuit outlet flow

Lubricating oil circuit flow