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Science Technology
Introduction
Lecture schedule: M, F: 8-9 am T: 9-10 am, L5
IIT Kanpur
Topics
Brief introduction to Manufacturing Technology
Machining (conventional and non-conventional)
Metrology
Casting, Joining and Forming
IIT Kanpur
Suggested Readings
Ghosh, A., Mallik, A.K., Manufacturing Science (2nd edition), EastWest Press, 2010.
Lal, G.K., Introduction to Machining Science (2nd edition), New Age International publishers, 2009.
Kalpakjian, S., Schmid, S.C., Manufacturing Engineering and Technology, Pearson Education
Galyer, J.F.W., Shotbolt, C.R., Metrology for Engineers, ELBS Class notes
Principles of metal casting, R W Heine, C R Loper and Rosenthal, Tata McGraw Hill, New Delhi.
IIT Kanpur
Grading
Theory:
Quiz 1 5%, Mid sem 35%
Quiz 2 5%, End sem 35%
Lab:
Lab report 5%, Lab quiz 10%, Feedback of supervisorial support 5%
MAKE-UP for End-sem can be considered based on DOAA directives, and when the student has
authorized leave during the exam period.
PAST INCIDENCES SHOWED THAT A STUDENT SEEKING A MAKE-UP IS USUALLY AT DISADVANTAGE.
No Make-up for Mid sem and any Quizes
ACADEMIC DISHONESTY
For cheating in the examination hall : Zero tolerance F GRADE
IIT Kanpur
Lab
Lab schedule: T, Th: 2:30-4:30 pm
Manufacturing Science Lab, Mechanical Engineering Department
Dr. Mohit Law
email: mlaw@iitk.ac.in
List of experiments
Exp. No.
Name
TA
Experiment #1
Experiment #2
Experiment #3
Leeladhar Nagdeve
Experiment #4
Poonal Sundrial
Experiment #5
Divyansh Patel
IIT Kanpur
(4) Instruments and tools will be issued from the laboratory to one member of the group. Every student must
carry their identity card. Tools, etc. must be returned to the tool room on the same day.
(5) The student should take the permission of the Lab Staff / Tutor before handling any machine. The student
should not lean on the machine when it is working.
(6) Students are required to clear off the chips from the machine and lubricate the guides etc. at the end of the
session. Laboratory reports should be submitted in the format provided (on proper lab sheets not on plain A4
sheets) latest by 10:30 am on the following day to the laboratory office to the lab incharge Mr. Sanjeev Verma.
It will be collected by the concerned TA.
(7) Reports will not be returned to the students. Students may see the graded reports in the laboratory.
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Why manufacturing?
Look around you
Everything is manufactured
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~30%
IIT Kanpur
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Surface finish
Roughness, tool marks,
Shape?
Curvature, freeform, internal passages,
Size?
Thickness, aspect ratio,
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IIT Kanpur
Manufacturing processes
Bulk deformation processes
Casting, forging, rolling
Joining processes
Welding
Machining
Conventional turning, boring, milling,
Unconventional waterjet, EDM, ECM,
Rapid prototyping
Metrology
Start with machining
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Conventional Machining
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Orthogonal cutting
Oblique cutting
Turning
Milling (makes up ~85% of all machining processes)
IIT Kanpur