Beruflich Dokumente
Kultur Dokumente
INTRODUCTION
The ASME Code design criteria consist of basic rules specifying the design method, design
loads, allowable stress, acceptable materials, fabrication, testing, certification, and
inspection requirements.
The design method known as "design by rule" defined in ASME Section VIII - Division 1 uses
design pressure, allowable stress and a design formula compatible with the geometry to
calculate the minimum required thickness of pressurized tanks, vessels and pipes.
The ASME - American Society of Mechanical Engineers - International Boiler and Pressure
Vessel Code is made of 12 sections and contains over 15 divisions and subsections
I. Power Boilers
II. Materials
V. Non destructive
Examination
VI. Recommended
Rules for the Care
and Operation of
Heating Boilers
VII. Recommended
Guidelines for the
Care of Power
Boilers
X. Fibre-Reinforced
Plastic Pressure
Vessels
Pressure Vessels
Vessels, tanks, and pipelines that carry, store, or receive fluids are called pressure vessels. A pressure vessel is defined as a container
with a pressure differential between inside and outside. The fluid inside the vessel may undergo a change in state as in the case of
steam boilers, or may combine with other reagents as in the case of a chemical reactor. Pressure vessels often have a combination
of high pressures together with high temperatures, and in some cases flammable fluids or highly radioactive materials. Because of
such hazards it is imperative that the design be such that no leakage can occur. In addition these vessels have to be designed
carefully to cope with the operating temperature and pressure. It should be borne in mind that the rupture of a pressure vessel has
a potential to cause extensive physical injury and property damage. Plant safety and integrity are of fundamental concern in
pressure vessel design and these of course depend on the adequacy of design codes. When discussing pressure vessels we must
also consider tanks. Pressure vessels and tanks are significantly different in both design and construction: tanks, unlike pressure
vessels, are limited to atmospheric pressure; and pressure vessels often have internals while most tanks do not (and those that do
are limited to heating coils or mixers). Pressure vessels are used in a number of industries; for example, the power generation industry
for fossil and nuclear power, the petrochemical industry for storing and processing crude petroleum oil in tank farms as well as
storing gasoline in service stations, and the chemical industry (in chemical reactors) to name but a few. Their use has expanded
throughout the world. Pressure vessels and tanks are, in fact, essential to the chemical, petroleum, petrochemical and nuclear
industries. It is in this class of equipment that the reactions, separations, and storage of raw materials occur. Generally speaking,
pressurized equipment is required for a wide range of industrial plant for storage and manufacturing purposes. The size and
geometric form of pressure vessels vary greatly from the large cylindrical vessels used for high-pressure gas storage to the small size
used as hydraulic units for aircraft. Some are buried in the
Storage Tank
Function
Process Vessel
Heat Exchanger
Cylindrical
Spherical
Geometry
Classification of
Pressure Vessels
Conical
Non Circular
Horizontal/Vertical
Mono-wall
Construction
Cryogenic
Steam
Service
Lethal
Vacuum
Fired/Unfired
Stationary/Mobile
Multiwall
Forged
Cast
Division 1
provides requirements applicable to the
design, fabrication, inspection, testing,
and certification of pressure vessels
operating at either internal or external
pressures exceeding 15 psig. Such
vessels may be fired or unfired. This
pressure may be obtained from an
external source or by the application of
heat from a direct or indirect source, or
any combination thereof. Specific
requirements apply to several classes of
material used in pressure vessel
construction, and also to fabrication
methods such as welding, forging and
brazing. It also contains mandatory and
non-mandatory appendices detailing
supplementary design criteria, non
destructive examination and inspection
acceptance standards. Rules pertaining
to the use of the single ASME
certification mark with the U, UM and UV
designators are also included.
Division 2
Division 3
Division 1: Governs the design by Rules, is less stringent from the standpoint of certain design details
and inspection procedures, and thus incorporates a higher safety factor of 4. For example, if a 60,000
psi tensile strength material is used, the Maximum Allowable Stress Value is 15,000 psi.
Division 2: Governs the design by Analysis" and incorporates a lower safety factor of 3. Thus, the
maximum allowable stress value for a 60,000 psi tensile strength material will become 20,000 psi.
Many companies require that all their pressure vessels be constructed in accordance with Division 2
because of the more exacting standards. Others find that they can purchase less expensive vessels
by allowing manufacturers the choice of either Division 1 or Division 2.
The maximum
allowable stress values
at normal temperature
range for the steel
plates most commonly
used in the fabrication
of pressure vessels are
given in Table above.
D. UG-99 (b):
Except as otherwise permitted in (a) above and 274, vessels designed for internal
pressure shall be subjected to a hydrostatic test pressure which at every point in
the vessel is at least equal to 1.3 times the maximum allowable working pressure to
be marked on the vessel multiplied by the lowest ratio (for the material of which
the vessel is constant) of the stress value S for the test temperature on the vessel to
the test stress value S for the design temperature (see UG-21). All loadings that may
excite during this test shall be given consideration.
G. UG 40 Limits Of Reinforcement:
As per type (b) reinforcement The limits of reinforcement, measured parallel to the vessel
wall, shall be at a distance, on each side of the axis of the opening, equal to the greater of
the following:
The diameter d of the finished opening.
The radius Rn of the finished opening plus the vessel wall thickness t, plus the nozzle wall
thickness tn.
J. UG-22 Loadings:
As per type(c) Superimposed static reactions from weight of attached equipment,
such as motors,
machinery, other vessels, piping, linings, and insulations:
Internal (see Appendix D)
Vessel supports, such as lugs, rings, skirts, saddles, and legs (see Appendix G).
UW-(c) (2):
Separate reinforcement elements may be added to the outside
surface of the shell wall, the inside surface of the shell wall, or to
both surfaces of the shell wall. When this is done, the nozzle and
reinforced is no longer considered a nozzle with integral
reinforcement and the F factor in UG-37(a) shall be F=1.0 figure
UW-16.1 sketches (a-1), (a-2), and (a-3) depict various
applications of reinforcement element added to sketch (a). Any
of these applications of reinforcement elements may be used
with necks of the types shown in fig. UW-16.1 sketches (b), (c),
(d), and (e) or any other integral reinforcement types listed in (1)
above. The reinforcement plates shall be attached by welds at
the outer edge of the plate, and at the nozzle neck periphery or
inner edge of the plate if no nozzle neck is adjusted to the plate.
The ASME Section VIII, rules for fired or unfired pressure vessels, is divided
into three divisions to provide requirements applicable to the design,
fabrication, inspection, testing, and certification. The formulae and
allowable stresses presented in this sketch are only for Division 1, the main
code.
(R = Internal Radius)
b) Longitudinal Stress (circumferential welds):
When, P < 1.25SE
(R = Internal Radius)
Where:
R = Design Radius (in.):
Z = Dimensionless Factor.
1.3 ASME I and ASME-ANSI B31 Pressure Piping - Minimum Wall Thickness:
According to ASME Section I and ANSI B31, the minimum thickness of piping under pressure is:
Where:
t (min)= Minimum wall thickness required (in);
P = Design pressure (psig);
D = Outside diameter of pipe (in);
S = Allowable stress in pipe material (psi);
E = Longitudinal joint factor - E = 1.0 for seamless pipe, E = 0.85 for ERW pipe;
C = Corrosion allowance, typically 0.05 in.
y = Wall thickness coefficient in ASME Table 304.1.1 for ferrite steels, where:
y = 0.4 for T<= 900 F;
y = 0.5 for 900< T <= 950 F;
y = 0.7 for 950 < T <= 1000 F.
PL
+ C
2SE 0.2P
L = Di/2
Where:
t = Minimum Design Wall Thickness (in);
P = Design Pressure (psi);
Di = Inside Diameter of Sphere (in);
L = Sphere Radius (in);
E = Tube Welding Factor (1.0 for seamless pipe; 0.85 = for welded pipe);
C = Corrosion Allowance (0 for no corrosion; 0.0625 in. commonly used; 0.125 in. maximum);
S = Maximum Allowable Stress According to ASME Section II, Table 1A.
Dished Discs
Tori-spherical Heads
Flanged and Dished Heads
Tori-conical Heads
And
And
Note: Ellipsoidal heads and all tori-spherical heads having materials with minimum tensile strength
> 80,000 psi shall be designed using a value of S = 20,000 psi at room temperature (see UG-23).
Subsection C: Requirements based on material class, Parts UCS, UNF, UHA, UCI, UCL, UCD,
UHT, ULW, ULT. Mandatory and Non-mandatory Appendices
Bolting: See the ASME Code Section VIII, Div. 1, for impact and nuts test for specified material
specifications.
Additional ASME Code Impact Test Requirements:
For welded construction over 4 in. thick, or non-welded construction over 6 in. thick, if MDMT < 120F
Not required for flanges if temperature -20F; required if SMYS > 65 ksi unless specifically exempt.
3.4 Resume of Pressure Vessels Formulae ASME Section I & ASME Section VIII:
OBS.:
D = Shell / Head Inside Diameter, E = Weld Joint Efficiency (0.7 -1.0), L = Crown Radius, P = Internal Pressure,
h = Inside Depth of Head, r = Knuckle Radius, R = Shell/Head Inside Radius, S = Allowable Stress,
t = Shell / Head Thickness.
4.1 - Definitions:
PR
.
SE 0.6P
Part UHA - Requirements for Pressure Vessels Constructed of High Alloy Steel:
General: UHA-1 through to UHA-8
Materials: UHA-11 through to UHA-13
Design: UHA-20 through to UHA-34
Fabrication: UHA-40 through to UHA-44
Inspection and Tests: UHA-50 through to UHA-52
Marking and Reports: UHA-60
Pressure Relief Devices: UHA-65
Appendix HA: Suggestions on the Selection and Treatment of Austenitic ChromiumNickel and Ferrite
and Martensitic High Chromium Steels (Informative and Non-mandatory)
Part UCI - Requirements for Pressure Vessels Constructed of Cast Iron:
General: UCI-1 through to UCI-3
Materials: UCI-5 through to UCI-12
Design: UCI-16 through to UCI-37
Fabrication: UCI-75 through to UCI-78
Inspection and Tests: UCI-90 through to UCI-101
Marking and Reports: UCI-115
Pressure Relief Devices: UCI-125
Part UCL - Requirements for Welded Pressure Vessels Constructed of Material with Corrosion:
Resistant Integral Cladding, Weld Metal Overlay Cladding, or With Applied Linings
General: UCL-1 through to UCL-3
Materials: UCL-10 through to UCL-12
Design: UCL-20 through to UCL-27
Fabrication: UCL-30 through to UCL-46
Inspection and Tests: UCL-50 through to UCL-52
Marking and Reports: UCL-55
Pressure Relief Devices: UCL-60
Part UCD - Requirements for Pressure Vessels Constructed of Cast Ductile Iron:
General: UCD-1 through to UCD-3
Materials: UCD-5 through to UCD-12
Design: UCD-16 through to UCD-37
Fabrication: UCD-75 through to UCD-78
Inspection and Tests: UCD-90 through to UCD-101
Marking and Reports: UCD-115
Pressure Relief Devices: UCD-125
Part UHT - Requirements for Pressure Vessels Constructed of Ferrite Steels with Tensile Properties
Enhanced by Heat Treatment:
General: UHT-1
Materials: UHT-5 through to UHT-6
Design: UHT-16 through to UHT-57
Fabrication: UHT-75 through to UHT-86
Inspection and Tests: UHT-90
Marking and Reports: UHT-115
Pressure Relief Devices: UHT-125
Part ULW - Requirements for Pressure Vessels Fabricated by Layered Construction:
Introduction: ULW-1 through to ULW-2
Materials: ULW-5
Design: ULW-16 through to ULW-26
Welding: ULW-31 through to ULW-33
Non-destructive Examination of Welded Joints: ULW-50 through to ULW-57
Fabrication: ULW-75 through to ULW-78
Inspection and Tests: ULW-90
Marking and Reports: ULW-115
Pressure Relief Devices: ULW-125
Part ULT - Alternative Rules for Pressure Vessels Constructed of Materials Having Higher Allowable
Stresses at Low Temperature
General: ULT-1 through to ULT-5
Design: ULT-16 through to ULT-57
Fabrication: ULT-76 through to ULT-86
Inspection and Tests: ULT-90 through to ULT-100
Marking and Reports: ULT-115
Pressure Relief Devices: ULT-125
Part UHX - Rules for Shell-and-Tube Heat Exchangers
Part UIG - Requirements for Pressure Vessels Constructed of Impregnated Graphite
General: UIG-1 through to UIG-3
Materials: UIG-5 through to UIG-8
Design: UIG-22 through to UIG-60
Fabrication: UIG-75 through to UIG-84
Inspection and Tests: UIG-90 through to UIG-112
Marking and Reports: UIG-115 through to UIG-121
Pressure Relief Devices: UIG-125
Mandatory Appendices: 1 through to 42.
Non-mandatory Appendices: A through to MM.
REFRENCES
THANK YOU