Datasheet for Caisson Sump Pump

Tag No. :

WPP-37-P-001

Client:

HOANG LONG JOINT OPERATING COMPANY

Service:

CAISSON SUMP PUMP

Plant Location:

WPP

P & ID No. :

TGT-P-WPP-PID-0325

Manufacturer:

TBA

Calculation Ref. :

N/A

Purchase Order No. :

TBA

No. of Units:

1 x 100%

Pump Model:

TBA

APPLICABLE TO:

NOTE:

PROPOSAL

PURCHASE

AS BUILT

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER
GENERAL

8
9

NO. MOTOR DRIVEN

10

PUMP ITEM NO'S.

11

MOTOR ITEM NO'S

12

N/A

OTHER DRIVER TYPE

NITROGEN

GEAR ITEM NO'S

N/A

PUMP ITEM NO'S

WPP-37-P-001

(NOTE 8)

GEAR PROVIDED BY

N/A

N/A

DRIVER ITEM NO'S

N/A

GEAR MOUNTED BY

N/A

MOTOR PROVIDED BY

N/A

DRIVER PROVIDED BY

N/A

GEAR DATA SHEET NO.

N/A

13

MOTOR MOUNTED BY

N/A

DRIVER MOUNTED BY

N/A

14

MOTOR DATA SHEET NO.

N/A

DRIVER DATA SHEET NO.

N/A

OPERATING CONDITIONS

15

LIQUID
TYPE OR NAME OF LIQUID

OILY WATER / SEA WATER

PUMPING TEMPERATURE (C):

COMPRESSIBILITY %

16

CAPACITY @ PT (m3/h):

17

@ MAXIMUM

18

DISCHARGE PRESSURE (bara)

19

MAXIMUM

20

SUCTION PRESSURE (bara)

21

MAXIMUM

22

DIFFERENTIAL PRESSURE (bar)

23

MAXIMUM

24

NPSH AVAILABLE (m OIL)

25

ACCELERATION HEAD (APP G)

26

TURN DOWN RATIO

Not Required, Constant flow only.

28

NUMBER OF FEEDS

VTA

29

NPSH REQUIRED (m)

VTA (NOTE 7)

30

kW RATED

31

PLUNGER SPEED (strokes/min)

VTA

32

DIAMETER (mm)

VTA

LENGTH OF STROKE (mm)

SITE DATA

33

PUMP HEAD

VTA

34

MAXIMUM PRESSURE (barg)

VTA

UNUSUAL CONDITIONS

35

HYDROTEST PRESSURE (barg)

VTA

36

MAX. DISCH PRESS. W/ JOB DRIVER (barg)

37

MAX. kW BASIS GEAR STRENGTH

2.0

RATED

2.0

MINIMUM

NORMAL

3.55

AMB

MAXIMUM

SPECIFIC GRAVITY

1.0

0.535

MINIMUM

MINIMUM
Cp (kJ/kg-C)

4.04 MAXIMUM

VISCOSITY (cP) @ PT

CORROSIVE/EROSIVE AGENTS

MINIMUM

3.015

H2S CONCENTRATION (PPM)

NOTE 6, 7

NET

VTA

LIQUID

TOXIC

FLAMMABLE
SITE AND UTILITY DATA

RATED CAPACITY (m3/h)

LOCATION

VTA

HEATED
AT RELIEF SETTING

INDOOR

OUTDOOR

UNHEATED

UNDER ROOF /DECK

ELECTRICAL AREA CLASS

DESIGN MAX

VTA

1 (T3)

GROUP

WINTERIZATION REQD

DUST
OTHER

INSIDE CAISSON

II-A

ZONE

TROPICALIZATION REQD

RANGE OF AMBIENT TEMPS: MIN/MAX

16

FUMES

34.2

SALT ATMOSPHERE

CORROSIVE MARINE OFFSHORE ENVIRONMENT

UTILITY CONDITIONS
CONSTRUCTION

ELECTRICITY

DRIVERS

HEATING

39

CONNECTIONS

SIZE

ANSI RATING

FACING

POSITION

40

SUCTION

VTA

150#

RF

VTA

41

DISCHARGE

VTA

150#

RF

VTA

42

N2 INLET

VTA

FNPT

THREADED

VTA

COOLING WATER

43

N2 OUTLET

VTA

FNPT

THREADED

VTA

TEMP C

MAX

PRESS kPag

MIN

JACKET REQUIRED

45

TYPE

DIAPHRAGM

46

DIAPHRAGM DIA (mm)

VTA

47

VALVES / FEED

SUCTION

48

TYPE

VTA

VTA

49

NUMBER

VTA

VTA

50

OTHERS

VAPOUR PRESSURE 0.13 BARA

PERFORMANCE

LIQUID END

MINIMUM

OILY WATER / SEA WATER / HYPOCHLORITE

CHLORIDE CONCENTRATION (PPM)

4.86

38

PLUNGER
No. REQUIRED
DISCHARGE

CONTROL

SHUTDOWN

VOLTAGE
HERTZ
PHASE
INLET

RETURN

DESIGN

MAX

SOURCE
Flowrate (scfm)

NITROGEN (REQUIRED)
PRESSURE kPag

VTA

VTA

APPLICABLE SPECIFICATIONS
API 674 POSITIVE DISPLACEMENT PUMPS - RECIPROCATING
GOVERNING SPECIFICATION (IF DIFFERENT)
REMARKS

51
52

MINIMUM
0.75

SPECIFIC HEAT

27

44

32.1

MAXIMUM

SEE PAGE 3 OF 6 FOR NOTES.

53
54
55
56
57
58
59

HOANG LONG JOINT OPERATING COMPANY

TGT FIELD DEVELOPMENT

Project No:

15020

Datasheet No:

TGT-M-WPP-DS-0012

Rev. C

SHEET
1 OF 6

Datasheet for Caisson Sump Pump

1

Tag No. :

WPP-37-P-001

Client:

HOANG LONG JOINT OPERATING COMPANY

Service:

CAISSON SUMP PUMP

Plant Location:

WPP

P & ID No. :

TGT-P-WPP-PID-0325

Manufacturer:

TBA

Calculation Ref. :

N/A

Purchase Order No. :

TBA

No. of Units:

1 x 100%

Pump Model:

TBA

APPLICABLE TO:

NOTE:

PROPOSAL

PURCHASE

AS BUILT

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER

MATERIALS (NOTE 3, 4, 5)

CONTROLS
TYPE

SIGNAL

LIQUID END

HASTELLOY

10

CONTOUR PLATE

N/A

MANUAL

REMOTE

PNEUMATIC

11

HYDRAULIC DIAPHRAGM

N/A

AUTOMATIC

LOCAL

ELECTRONIC

12

PROCESS DIAPHRAGM

PTFE / Neoprene

STROKE CONTROL

13

PLUNGER

N/A

PNEUMATIC (kPa)

14

LANTERN RING

N/A

MINIMUM

15

PACKING GLAND

N/A

ELECTRONIC (mA)

16

PACKING

N/A

MINIMUM

17

VALVE

PTFE

18

VALVE SEAT

HASTELLOY

19

VALVE GUIDE

N/A

VENDOR FURNISHED PROCESS PIPING

20

VALVE BODY

N/A

Flexible Connection Hoses for Suction, Discharge and Nitrogen Supply

21

VALVE GASKET

PTFE

VENDOR REVIEW PIPING DRAWINGS

22

FRAME

STAINLESS STEEL

VENDOR FURNISHED PULSATION SUPPRESSION DEVICES

23

SPECIAL MATERIAL TESTS

MAXIMUM
OTHER PURCHASE REQUIREMENTS

NAMEPLATE UNITS

CUSTOMARY

SI

VENDOR FURNISHED RELIEF VALVE

24
25

MAXIMUM

INTERNAL
LOW TEMPERATURE MATERIALS TEST

EXTERNAL

RELIEF VALVE SETTING (BARG)

26

VENDOR FURNISHED BACK-PRESSURE VALVE

QA INSPECTION AND TEST

27

DOUBLE CHECK VALVES REQUIRED

28

COMPLIANCE WITH INSPECTORS CHECK LIST

OIL-FILLED PRESSURE GAUGES REQUIRED

29

CERTIFICATION OF MATERIALS

VENDOR FURNISHED CONTROL PANEL

30

FINAL ASSEMBLY CLEARANCE

BASEPLATE PREPARED FOR EPOXY GROUT

31

SURFACE AND SUB-SURFACE EXAMINATIONS

PROVIDE TECHINCAL DATA MANUAL PER VDRL

(NOTE 5)

32

RADIOGRAPHY

For all butt welds

PAINTING & COATING

33

ULTRASONIC

For pressure parts that cannot be X-ray

STRAINER & FOOT VALVE ON SUCTION END , FILTER REGULATOR , LUBRICATOR

34

MAGNETIC PARTICLE

For all welds on CS pressure parts

35

LIQUID PENETRANT

For all welds on Duplex SS pressure parts

36

CLEANLINESS PRIOR TO FINAL ASSEMBLY

37

HARDNESS OF PARTS, WELD & HEAT AFFECTED ZONES

38

FURNISH PROCEDURES FOR OPTIONAL TESTS

PREPARATION FOR SHIPMENT

DOMESTIC

EXPORT
WEIGHTS (KG)

PUMP

BASE

39

TESTS

40

HYDROSTATIC

41

STEADY STATE ACCURACY

MOTOR

42

REPEATABILITY

MANUFACTURER

43

LINEARITY

TYPE

44

PERFORMANCE

FRAME NO.

45

NPSHR

CONSTANT SPEED

46

MECHANICAL RUN TEST

REQ'D

W/T

48

CRANKSHAFT

49

HYDRAULIC FLUID

OBS

DRIVER

VARIABLE SPEED
INTERMEDIATE
ACCESSORIES

50

kW

RPM

VOLTS

PHASE

HERTZ

SERVICE FACTOR

ENCLOSURE

51

SPEED REDUCER MANUFACTURER

52

INTEGRAL

53

MODEL

GAS DRIVEN

54

RATIO

STEAM TURBINE

55

BASEPLATE NUMBER

OTHER

56

COUPLING MANUFACTURER

OTHER

57

TYPE

CERTIFICATE FOR HAZARDOUS AREA CLASSIFICATION, CLASS 1 ZONE 2 GIIA T3

SEPARATE

OTHER (SEE SEPARATE DATA SHEETS)

NITROGEN (AS PER PAGE 1 OF 6)

REMARKS

58
59

GEAR

TOTAL
DRIVERS

LUBRICATION FLUID

47

EXPORT BOXING

OUTDOOR STORAGE FOR MORE THAN 12 MONTHS

SEE PAGE 3 OF 6 FOR NOTES.

60
61
62
63
64

HOANG LONG JOINT OPERATING COMPANY

TGT FIELD DEVELOPMENT

Project No:

15020

Datasheet No:

TGT-M-WPP-DS-0012

Rev. C

SHEET
2 OF 6

Datasheet for Caisson Sump Pump

1

Tag No. :

WPP-37-P-001

Client:

HOANG LONG JOINT OPERATING COMPANY

Service:

CAISSON SUMP PUMP

Plant Location:

WPP

P & ID No. :

TGT-P-WPP-PID-0325

Manufacturer:

TBA

Calculation Ref. :

N/A

Purchase Order No. :

TBA

No. of Units:

1 x 100%

Pump Model:

TBA

APPLICABLE TO:

NOTE:

PROPOSAL

PURCHASE

AS BUILT

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER
NOTES

8
9
10
11

1. VENDOR TO NOTE THAT PUMP SHALL BE MOUNTED INSIDE CAISSON WHERE TEMPERATURE WILL BE HIGHER THAN AMBIENT.
THE PUMP WILL BE SUPPORTED BY CHAIN AS SHOWN IN THE SKETCH ON SHEET 4.

12
13

2. PUMP SHALL BE SUPPLIED WITH THE FOLLOWING:-

14

A. CHAIN FOR HANGING THE PUMP PACKAGE INSIDE CAISSON.

15

B. SUCTION HOSE (6M LONG, ANTI-COLLAPSE RIBBED FLOATING FLEXIBLE TYPE WITH FLOAT, TBC) WITH FOOT VALVE AND STRAINER AT THE BOTTOM.

16

C. DISCHARGE HOSE (14M LONG, FLEXIBLE TYPE, TBC)

17

D. NITROGEN SUPPLY HOSE (14M LONG, FLEXIBLE TYPE, TBC)

18
19

E. FILTER REGULATOR ASSEMBLY, INCLUDING LUBRICATOR PER MANUFACTURER'S RECOMMENDATION.

REFER TO SKETCH ON SHEET 4 FOR MORE DETAILS.

20
21

3. VENDOR SHALL CONFIRM / ADVISE THE SUITABILITY OF MATERIALS FOR SPECIFIED OPERATING CONDITIONS OF THE PUMP.

22
23
24

4. MATERIAL WHICH DO NOT REQUIRE PAINTING WILL BE PREFERRED. IF PAINTING IS NECESSARY, HOWEVER, IT SHALL BE IN ACCORDANCE WITH "SPECIFICATION
FOR PAINTING AND PROTECTIVE COATING" DOC. NO. GEN-M-XXX-SP-0014. VENDOR STANDARD COATING IS ACCEPTABLE SUBJECT TO PURCHASER'S APPROVAL.

25
26

5. MATERIAL CERTIFICATES IN ACCORDANCE WITH EN10204-3.1 AS MINIMUM SHALL BE PROVIDED FOR ALL PRESSURE CONTAINING PARTS OF THE PUMP.

27
28

6. THE SPECIFIED NPSHA DOES NOT INCLUDE DESIGN MARGIN AND LOSSES DUE TO ACCELERATION HEAD.

29
30

7. NPSHR CERTIFICATE SHALL BE PROVIDED. THIS SHALL BE ACCOMPANIED IN THE BID WITH THE PROVISION OF NPSH TEST.

31
32

8. VENDOR TO ADVISE PRESSURE AND FLOW RATE OF NITROGEN TO OPERATE THE PUMP.

33
34
35

9. VENDOR TO ADVISE NUMBER OF NITROGEN CYLINDERS (STANDARD CYLINDER SIZE TO BE ADVISED BY CLIENT) FOR 1 MINUTE OPERATION OF THE PUMP
@ MAX CAPACITY.

36
37

10. CONNECTIONS AT HOSE ENDS INTERFACING WITH SUCTION / DISCHARGE PIPING SHALL BE FLANGED TYPE.

38
39
40

11. CHAIN FOR LIFTING THE PUMP WILL BE HUNG ONTO STRUCTURAL BEAM ABOVE USING BEAM CLAMP, ETC.
NECESSARY BEAM ABOVE CAISSON FOR HANGING THE PUMP SHALL BE PROVIDED ACCORDINGLY DURING NEXT ENGINEERING PHASE.

41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

HOANG LONG JOINT OPERATING COMPANY

TGT FIELD DEVELOPMENT

Project No:

15020

Datasheet No:

TGT-M-WPP-DS-0012

Rev. C

SHEET
3 OF 6

Datasheet for Caisson Sump Pump

1

Tag No. :

WPP-37-P-001

Client:

HOANG LONG JOINT OPERATING COMPANY

Service:

CAISSON SUMP PUMP

Plant Location:

WPP

P & ID No. :

TGT-P-WPP-PID-0325

Manufacturer:

TBA

Calculation Ref. :

N/A

Purchase Order No. :

TBA

No. of Units:

1 x 100%

Pump Model:

TBA

APPLICABLE TO:

NOTE:

PROPOSAL

PURCHASE

AS BUILT

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER
SKETCH

8
9
10
11

CHAIN FOR LIFTING THE PUMP

FOR MAINTENANCE
(NOTE 11)

12
13
14
15

EL(+) 61950 : BOTTOM OF CAISSON COVER PLATE

16
17
(NOTE 10)

18

EL(+) TBC : OIL DISCHARGE

19

EL(+) 60950 : T.O.S. SUB-CELLAR DECK

20
21

FLEXIBLE NITROGEN
SUPPLY HOSE

22
23

FLEXIBLE DISCHARGE HOSE

13530

24
25

CHAIN ATTACHMENT
VENT

26
27
28
29

DIAPHRAGM PUMP

30

EL(+) 48420 : BOTTOM OF PUMP

31
32
33
34

ANTI-COLLAPSE RIBBED
FLOATING FLEXIBLE HOSE
WITH FLOAT

EL(+) 46420 : H.A.T.

FLOAT

EL(+) 43600 : L.A.T.

35
36
37

250 MM

FOOT VALVE AND STRAINER

38
39
40
41
42
43
44

EL(+) 13600 : BOTTOM OF CAISSON

45
46

CAISSON ID = 1118 MM

47
48
49
50
51

EL() 0 : SEA BED

52
53
54
55

REMARKS:

56

1. BOTTOM OF PUMP IS LOCATED 2M ABOVE H.A.T.

57

2. SUCTION HOSE SHALL BE LONG ENOUGH TO REACH L.A.T. WITH EXTRA 1M LENGTH.

58
59

HOANG LONG JOINT OPERATING COMPANY

TGT FIELD DEVELOPMENT

Project No:

15020

Datasheet No:

TGT-M-WPP-DS-0012

Rev. C

SHEET
4 OF 6

Datasheet for Caisson Sump Pump

Tag No. :

WPP-37-P-001

Client:

HOANG LONG JOINT OPERATING COMPANY

Service:

CAISSON SUMP PUMP

Plant Location:

WPP

P & ID No. :

TGT-P-WPP-PID-0325

Manufacturer:

TBA

Calculation Ref. :

N/A

Purchase Order No. :

TBA

Pump Model:

TBA

NOISE DATASHEET

2
3

1.

GENERAL

This requisition cover the noise limits of the equipment, given below. For definitions, method of measuring etc. reference is made to EEMUA specification

no. 140 : Noise procedure specification.

6
7

2.

NOISE LIMITS TO BE MET BY THE EQUIPMENT

The noise generated by the equipment shall not exceed the more stringent of the noise limits given in the table below, for any of the conditions of operation

for which the equipment may normally be expected to be used.

10

Lp is the maximum (A-weighted) sound pressure level, dB re 20 uPa at any location at 1m from the equipment surface. Lw is the maximum (A-weighted)

11

sound power level, dB re 1 pW.

12

If the equipment generates noise with tonal or impulsive components the limits shall be taken 5 dB(A) more stringent.

13
14

3.

INFORMATION TO BE SUBMITTED WITH THE TENDER

15

a)

This noise data sheet shall be returned with the tender and with guaranteed noise data filled in.

16

b)

Supplier shall state which silencing measures were taken to meet the noise requirements.

17
18

4.

LOW NOISE PNEUMATIC OPERATED PUMPS ARE REQUIRED.

19
20
21
22

23

Equipment

24

Items / Locations

b
Noise levels guaranteed by supplier in dB(A)
(upper tolerance + 0 dB)

25
26

63
Caisson Sump Pump

27

1)

125

250

500

1k

2k

Remarks

Noise
limit

4k

8k

Total

dB (A)

Silencing measures

80 @ 1m

Lp
Lw

28

Lp

29

Lw

30

Lp

31

Lw

32

Lp

33

Lw

34

Lp

35

Lw

36

Lp

37

Lw

38

Lp

39

Lw

40

Lp

41

Lw

42

Lp

43

Lw

44

Lp

45

Lw

46

Purchaser shall indicate :

47

- In column "b", the noise limit

48

- In column "a" using the appropriate number, which of the following applies to the required noise levels :

49

1)

without acoustic provisions

50

2)

with acoustic provisions and / or special low noise design.

51

3)

suppliers best estimate, not necessarily guaranteed.

52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78

HOANG LONG JOINT OPERATING COMPANY

TGT FIELD DEVELOPMENT

Project No:
Datasheet No:

15020
Rev. C
TGT-M-WPP-DS-0012

PAGE
5 OF 6

Datasheet for Caisson Sump Pump

Tag No. :

WPP-37-P-001

Client :

HOANG LONG JOINT OPERATING COMPANY

Service :

CAISSON SUMP PUMP

Plant Location :

WPP

P & ID No. :

TGT-P-WPP-PID-0325

Vendor :

TBA

Manufacturer :

TBA

Model No. :

TBA

Purchase Order No. :

TBA

Calculation Ref. :

No. of Units:
Service Description:

N/A

1 x 100%
CAISSON SUMP PUMP

WEIGHT DATA SHEET

1
2

NOTES:

3
4

1. Equipment orientation on each skid or item shall be indicated

2. COG coordinates shall be clearly shown on the G.A. drawings.

Lmax

7
8

9
10
11
12
13
14

C.O.G.

Wmax

15

OVERALL SIZES

16

DIMENSION Lmax (mm)

DIMENSION Wmax (mm)

17

DIMENSION Hmax (mm)

18

PLAN

19
20
21
22
23
24
25

Dimension

26
27
28

C.O.G.

Hmax

CENTER OF GRAVITY
Dry
Operating

Hydrotest

X
Y

29

Z
Weight

30
31
32

ELEVATION

33
34
35
36
37

PERMANENT ACCESS REQUIRED AROUND THE SKID / EQUIPMENT (SPACE ENVELOPE)

38
39

Supplier shall indicate orientation by showing location of main connections or prime mover etc.

40
41
42
43

44
45
46
47
48
49
50

PLAN

51
52
53
54
55
56

57
58
59
60
61
62
63

HOANG LONG JOINT OPERATING COMPANY

TGT FIELD DEVELOPMENT

Project No.:
15020
Rev. C
Datasheet No.: TGT-M-WPP-DS-0012

Page
6 of 6