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SPEAKING OIL&GAS
bhpbilliton.com
United States of America
BHP Billiton Petroleum (Americas) Inc
OIL&GAS
Written for BHP Billiton Petroleum Pty Ltd
by Rick Wilkinson
United Kingdom
BHP Billiton Petroleum Ltd
Neathouse Place
London SW1V 1LH
Tel: (44 20) 7802 7000
Fax: (44 20) 7802 7557
Australia
BHP Billiton Petroleum Pty Ltd
Central Park
152-158 St Georges Terrace
Perth WA 6000
Tel: (61 8) 9338 4888
Fax: (61 8) 9338 4899
Printed June 2006
SPEAKING
OIL&GAS
Written for BHP Billiton Petroleum Pty Ltd
by Rick Wilkinson
First published by BHP Petroleum Pty Ltd as Speaking of Oil in April 1988
Revised as Speaking of Oil & Gas in June 1995 and November 1997
This edition revised as Speaking Oil & Gas and published by
BHP Billiton Petroleum Pty Ltd in June 2006
ISBN 0-646-45386-6
Printed in Australia
The cover is printed on 250 gsm Impress Silk which is produced in European mills with full ISO 9001,
ISO 14001 and Eco Management and Audit Scheme (EMAS) certification. Primary fibre is sourced from
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The text pages are printed on 130 gsm Revive Silk, the only Australian made coated paper that uses
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using TCF and ECF technology.
Contents
Foreword iv
Introduction 1
Chapter 1. Geology 3
Chapter 2. Surveys 18
Chapter 3. Drilling 43
Chapter 5. Permits 91
INTRODUCTION iii
Foreword
BHP Billiton Petroleum Pty Ltd is a subsidiary of natural resources
company BHP Billiton. BHP, as it was then known, began in the petroleum
business during the late 1950s when it gained title to explore a vast area
of what was then frontier territory in Bass Strait, a stretch of ocean off
southeastern Australia between Victoria and Tasmania encompassing three
offshore sedimentary basins. In the second half of the 1960s BHP Billiton
participated in an amazing run of discoveries in one of these basins — the
Gippsland Basin — which catapulted the company to the forefront of
Australia’s oil and gas industry.
With Bass Strait as a stepping stone, BHP Billiton has expanded rapidly
over the last 40 years to become Australia’s biggest and most successful
petroleum company, both at home and overseas, with interests and
activities in a number of countries. In the 2005 financial year, BHP Billiton
produced 119 million barrels of oil equivalent (combined oil and gas) or
about 326,000 barrels of oil equivalent per day. In June 2005 the company
had proved reserves of 1407 million barrels of oil equivalent, and average
reserves replacement for the three years 2002–2005 stood at 99 per cent.
This revised 2006 edition brings the reader up to date with the latest
technical advances and expands its coverage to include the key fiscal and
regulatory petroleum regimes around the world.
1.
Rick Wilkinson is the author of a number of books about the petroleum industry,
including: A Thirst for Burning – the story of Australia’s oil industry; Where God
Never Trod – Australia’s oil explorers across two centuries; Well, Well, Well – behind
Australia’s wildcat names; and Once Upon a Wildcat – images from Australia’s
petroleum story.
Names like ‘Sweat of the Devil’ and ‘Shining Water’ were coined by
primitive peoples who made use of the unusual surface occurrences.
INTRODUCTION 1
The word petroleum is derived from the Greek word ‘petros’, meaning
rock, and the Roman word ‘oleum’, meaning oil.
The modern era can be traced back to Edwin Drake’s 1859 discovery well
in Pennsylvania, yet it is only in the last four or five decades that there has
been any real understanding of petroleum geology.
The technology to begin perfecting the search for, and exploitation of, oil
and gas has an even shorter history and there are still numerous questions
to be answered satisfactorily. Nevertheless petroleum has progressed from
humble beginnings to be a cornerstone of civilization and the key element
in an international industry.
There are signs that it will continue to be a major source of the world’s
energy well into the 21st century.
Normally the history of a basin begins with subsidence of the land which
allows an invasion by the sea. Surrounding mountains and hills are slowly
eroded by wind, rain and ice, aided by the internal stresses caused by heat
and cold. Particles of rock are gradually washed down streams and rivers.
These particles will be deposited as the rivers lose energy in a number of
environments such as lakes, the sea or deltas.
A phase that occurs early in the history of the basin is transgression, where
the sea extends over the land. As time goes by, the amount of sediment
brought by rivers increases and begins to overtake the incoming sea.
GEOLOGY 3
Eon Era Period Epoch Age* Record of Life
Recent 0.015
Quarternary
Pleistocene 1.8
Man
Pliocene 5.0
CAINOZOIC
Angiosperms
Grasses
Miocene 24.0
Marsupials Eucalypts
Cretaceous 135
MESOZOIC
Chelonids
Dinosaurs Cycads
Jurassic 195
Echinoids Sponges Plesiosaurs
Ferns
Triassic 235 Ostracods
Permian 290
Pelecypods Amphibians Insects Glossopteris
Crinoids Equisetales
Carboniferous 345
Sharks
Bryozoa Lepidodendroids
PALAEOZOIC
Devonian 410
Brachiopods Fish
Ammonoids
Stromatoporoids
Silurian 435 Baragwanathia
(land plant)
Corals Nautiloids
Ordovician 490
Graptolites
Gastropods
Trilobites
Cambrian 570
Algae
Conodonts Worms
Middle 1800 Jellyfish Archaeocyathids
PRECAMBRIAN
Early 2300
ARCHAEAN
GEOLOGY 5
In other locations a nearby volcano may erupt and ash is deposited,
forming a rock known as tuff. At times a basin may be cut off from the sea
altogether to form an inland lake. Vegetation surrounding the still waters
dies, rots, is deposited, buried and compressed with other sediments and
may eventually form seams of coal.
The rocks formed in the basin have varying degrees of porosity and
permeability and the coincidence of these two properties is one of the keys
to petroleum accumulation. A rock is termed porous if it contains voids
and cavities between individual grains. It is permeable if the voids are
connected so that fluid can flow through the rock.
Crude oil
Crudes vary widely in appearance and consistency from field to
field, ranging from thin yellow-brown mobile liquids to black viscous
semi-solids. However they all consist essentially of hydrocarbons which
are combinations of carbon and hydrogen atoms.
A yardstick for comparing crude oils is the API gravity (API stands for
American Petroleum Institute). This value, which has been adopted as an
industry standard, is actually a measure of density and is related to specific
gravity using the formula:
141.5
API gravity (degrees) = - 131.5
specific gravity
(at 60˚ F)
Natural gas
Natural gas is a mixture of gaseous hydrocarbons. It is mostly paraffinic
and consists mainly of the simplest hydrocarbon, methane. It may also
contain smaller amounts of ethane, propane, butane and some pentane, as
well as impurities like sulphur dioxide, carbon dioxide and inert gases like
nitrogen and helium.
GEOLOGY 7
Liquefied Natural Gas (LNG)
LNG is made by simply reducing natural gas to a liquid by cooling it to
minus 161 degrees Celsius. This reduces the space natural gas occupies by
more than 600 times, making the product easier to transport and store.
Condensate
Fluids are contained in subsurface reservoirs at very high pressures and
temperatures. This pressure is released and temperature lowered as
the fluids are brought to the surface. Some of the gas content naturally
condenses into a liquid during the journey and the resultant liquid is called
condensate. At normal temperatures and pressures condensate is a light oil
that can be refined into petroleum products and is therefore sold in the
same way as crude oil. Wet gas contains significant amounts of condensate,
dry gas does not.
Petroleum formation
Most petroleum geologists believe that oil and gas originate from organic
matter of both plant and animal remains when it accumulates rapidly
in fine-grained sediments under conditions of quiet deposition and
a deficiency of oxygen.
However the organic origin has by far the greatest following and
geochemical studies indicate that petroleum is generated during the
burial of sediment in a sedimentary basin. With increasing depth of burial
the temperature of the source rock rises and, at a given heat value, the
organic matter (referred to as kerogen) transforms into oil and gas. It is then
driven from the source rocks during compaction in a movement known
as migration.
Indications are that the chemical changes are brought about by the
combined effects of temperature, time, pressure and also catalysts in the
source rock, as well as in the rocks through which the petroleum moves.
The petroleum may undergo further changes via all these factors after
entrapment.
GEOLOGY 9
Petroleum migration
A vast majority of pores and cavities within rocks below the water table are
filled with water. The balance may be filled with other liquids and gases.
Oil migration
The migration of oil and gas from a source rock to a reservoir rock is
related to hydrology, fluid pressures and water movement. The rate of
water movement may be small and measured in mere centimetres per
year, but the effect of the hydrodynamic conditions can be very important
to the movement of petroleum through the rocks. Migration is split into
two types — primary and secondary.
The path of migration may cover tens or hundreds of kilometres and much
recent study has been done to try and relate the size of the hydrocarbon
kitchen, and hence the volume of hydrocarbons likely to be produced, to
traps in the surrounding areas. For instance, if the kitchen is small, it is
probable only the nearest traps will be oil bearing. If the kitchen is large
and deep, gas may have replaced the oil in traps closest to the generation
point and this oil may have been forced into more distant traps. It is also
known that oil is often released from a source rock in periodic pulses — like
a slowed down geyser. Time and migration can change the hydrocarbons
such that different types of oil may be found in different traps along the
migration path even though they all came from the same original source
rock.
Petroleum reservoirs
Any rock that has sufficient porosity and permeability to contain significant
volumes of hydrocarbons is considered to be a reservoir rock. The porosity
may occur between grains, within grains, or in joints and fractures. Porosity
and permeability may be original or they may be due to alteration during
burial or by later earth movements like faulting and folding. Sandstones
and carbonates (limestone and dolomite) are the most common
reservoir rocks.
The range of porosity in reservoir rocks is between one per cent and
40 per cent, while permeability can vary between less than one millidarcy
and more than 1000 darcies. The textbook commercial oil reservoir will
GEOLOGY 11
have a porosity of 20 per cent or better and a permeability of more than
100 millidarcies. Gas production has lower requirements. However, there
are many exceptions to the norm. Some reservoirs have little pore space,
but contain oil and/or gas in fractures and fissures. Others have good
porosity, but permeability is too low for production and they are produced
via fractures. Permeability can also be stimulated artificially by mechanical
or chemical fracturing.
Petroleum traps
Traps are generally grouped into three major categories — structural,
stratigraphic, and a combination of structural and stratigraphic.
Structural traps
The simplest structural trap is one formed by the folding of rock layers into
a dome or elliptical dome shape and is known as an anticline or an anticlinal
trap. It is virtually a ‘buried hill’ and contour lines drawn in a plan view
of the structure will be roughly circular or elliptical. Hydrocarbons may
migrate into this structure from all sides, accumulating in the top where
an impervious roof formation, called a cap rock or seal, brings migration
to an end.
GEOLOGY 13
Trap in dipping strata formed by fault plane
Salt layers have the ability to flow plastically at relatively low temperatures
and, at depth, they are often less dense than the immediately overlying
sediments. Because of this gravitational instability, salt tends to rise
vertically, punching its way through the overlying sedimentary column.
The so-called salt dome structure that is produced provides a number
of trapping mechanisms including faults and anticlines at the head
of the structure, against the impervious flanks of the salt column itself
and against the truncated, overturned or faulted layers along the flanks.
Salt dome traps are common in the Gulf of Mexico petroleum province.
Stratigraphic traps
Stratigraphic traps are defined as those in which the reservoir is sealed due
to depositional or alteration processes rather than structural movements of
the earth’s crust. They are more difficult to find, but when discovered they
have provided some of the largest fields in the world.
GEOLOGY 15
A common stratigraphic trap is a buried coral reef which is sealed by the
surrounding claystones and shales. Often the reef itself has extremely
high porosity and permeability and can give prodigious flow rates when
tapped. The Leduc field in Alberta, Canada is an excellent example.
Combination traps
Combination traps are those formed by both stratigraphic and structural
means. In these cases the structure, whether it be a fault, anticline or just
regional dip, does not form the trap alone. It must be associated with a
stratigraphic component, such as a facies change or a truncation.
GEOLOGY 17
Chapter 2. SURVEYS
An accumulation of oil and gas is the product of a whole series of chance
events, including the presence of a source rock, burial of the source rock,
a reservoir and a trap in the right geometrical and historical relationships.
Predicting if and where all these critical events have occurred in the
correct succession is no simple matter, and it is certainly not foolproof.
Nevertheless, the petroleum industry has built up a series of survey
techniques to minimise the risks and delineate bona fide targets.
Field geology
The traditional method of finding oil was by mapping the surface geology
and studying the relationships of the various rock units. Efforts were
concentrated on mapping visible structures and potential reservoir rocks
in areas that had some indication of hydrocarbons — like surface seeps.
Geophysics
The principle behind geophysical surveys is to identify a contrast to the
general background of data taken from a given region. In other words,
the geophysicist is looking for an anomaly in relation to the surroundings.
Usually the geophysical data is presented and analysed as some form
of image.
Non-seismic techniques
Gravity surveys
Gravity surveys aim to detect large-scale subsurface structures by means
of the disturbance they produce in the earth’s gravitational field at ground
level. The technique involves measuring the force of gravity at points
on the earth’s surface or alternatively by measuring gravity gradient
data via airborne means. Variations in gravity are caused by changes in
the mass (hence the density) of subsurface rocks in the vicinity of the
measuring point. The gravity survey attempts to detect these variations
in gravitational pull.
SURVEYS 19
MILLIGALS
TRAVERSE DISTANCE
Gravity anomalies relate to geological structure. High values caused by dense rocks
near surface
MILLIGALS
TRAVERSE DISTANCE
Gravity anomalies relate to geological structure. Low values caused by light rocks
near surface
Station heights and water depths (in the case of offshore work) have to be
accurately known, as does data on rock densities in the area under study,
so that corrections can be made for elevation and terrain topography.
Corrections are also made for latitude (the earth’s rotation and bulge
at the equator produce an increase in gravity with latitude), earth tides
caused by the sun and the moon (they depend on latitude and time) and
density variations in the earth’s crust (which is generally more dense
below oceans and less dense below land). The gravity measurements are
then plotted on maps (nowadays on computer screens) and equal values
are contoured with lines called isogals. If all the reductions have been
made correctly, the resulting map should reflect only gravity changes
due to subsurface geological structure. The modern techniques produce
contrasting colourations on-screen that clearly highlight the lighter and
denser material.
Since the new millennium, satellite gravity data (originally developed for
military purposes) has been available for all oceans of the world and is
now used extensively by petroleum companies for exploration of offshore
SURVEYS 21
Surface vs Airborne Gravity
About FALCON®
FALCON® is an airborne gravity gradiometer (AGG) that measures minute changes
in the earth’s gravity. This technology has enormous benefits and gives BHP Billiton
a unique competitive advantage in the search for mineral and hydrocarbon deposits.
This competitive advantage is backed by BHP Billiton’s unique value-added processing
and interpretation capabilities.
Three AGG systems have been built to date, and are currently operational in Cessna
Grand Caravans.
*BHP Billiton has 10.5 exclusivity years for mineral exploration and 10 years exclusivity
for hydrocarbons, beginning October 1999. This means Lockheed Martin cannot
build this technology for other parties during this period.
In summary, gravity surveys are a useful primary exploration tool that can
detect the gross outline of a basin, its structure and the depth to basement.
It can also detect major faulting and folding, salt domes and shallow reef
structures within the basin sediments.
Magnetic surveys
Magnetic surveys are similar in data acquisition and presentation to gravity
surveys and the two techniques are often conducted together. The method
depends on the fact that most rocks contain small, but significant amounts
of ferromagnetic minerals like magnetite, ilmenite and pyrrhotite. Rocks
therefore have a weak magnetism which is partly induced by the earth’s
magnetic field and partly permanent. Thus a magnetic survey measures
local variations in magnetic field.
SURVEYS 23
Satellite Gravity — East Indonesia
Satellite-derived Bouguer gravity for East Indonesia. Land areas are white, gravity
values increase from blue to red. Dark blue area (left centre) is the Weber Deep
— water depth in excess of 7000 metres.
Geochemical surveys
Geochemical surveys are often undertaken in conjunction with other
survey techniques. Exploration geochemistry follows a path that begins
with characterising oil or gas samples taken from wells, or seeps.
In the marine environment seeps (small oil slicks on the surface of the
sea) may be detected by airborne or satellite imagery and attempts can
be made to obtain core samples (known as drop cores) by dropping core
barrels into the sea bed at that location. The samples are analysed and
grouped into types of hydrocarbons. Even in seeps where weathering of
the hydrocarbons may have taken place, detailed analyses can identify the
original hydrocarbons.
SURVEYS 25
For instance, if the presence of hydrocarbons has been detected, sampled
and traced back to source in an area, the model can be used to predict
migration paths (sometimes referred to as the basin’s plumbing) and
point to parts in the basin where it would be worthwhile to look for traps
with larger holding capacity. If there are no pre-existing wells or seeps to
sample, analogues from another basin with similar or linked geological
systems are often used to indicate where the same set of circumstances
may be repeated. Most software for this work is available for PCs and the
computer programs are off-the-shelf products. Geochemical modelling is
an increasingly accessible tool for petroleum explorers.
The usual method of detection on land is to drive a hollow probe into the
ground to a depth of a metre or so and draw off gases present at that depth
through the seal at the top of the probe using a syringe. The sample is then
analysed in a gas chromatograph. Any hydrocarbon values above normal
background levels constitute an anomaly. Airborne methods are also
used (albeit less commonly in recent years) both on and offshore where
a chromatograph in a low-flying aircraft is employed to detect gas ‘halos’
emitted from subsurface structures.
Satellite imagery
The use of satellites in petroleum exploration has mushroomed in recent
years, particularly in connection with geographic positioning, navigation
and communications. But explorers have also found a niche in terms of
satellite imagery where it is now possible to obtain very high resolution
through the light spectrum. This can be used to present very detailed and
Satellite imagery can also be used to detect offshore oil seeps. This is a
visual technique and is based on light reflected back off the water surface.
If there is cloud cover, radar can be used. This detects patches of smooth
water that may be caused by oil on the sea in an otherwise rough water
surface (rough water scatters the rays and presents a ‘foggy’ image). Using
several satellites, explorers can home in on the possible source of the seeps.
This technique has been tried with some success in the Gulf of Mexico.
The method can also be used for environmental monitoring, although care
needs to be taken to filter out effects from false positives like algal blooms.
Radiometric surveys
Gamma ray spectrometer surveys are used to detect radiation emanating
from concentrations of uranium and thorium which may be associated
with hydrocarbons. Detection of subtle radiation patterns and anomalies
may indicate surface hydrocarbons which, in turn, may point to
subsurface accumulations.
The earth’s crust contains uranium, thorium and potassium randomly laid
down during the formation of the planet. These elements emit gamma
rays in the course of radioactive decay and contribute to the earth’s
natural radiation background. Of the three elements, uranium is the
most mobile, being water soluble and easily transported by groundwater.
However when the uranium encounters organic matter, such as subsurface
hydrocarbons, the ion becomes insoluble and immobile. Hence higher-
than-background readings of gamma rays may indicate the presence of a
hydrocarbon trap.
SURVEYS 27
Controlled electro-magnetic (EM) surveys
Controlled electro-magnetic (EM) surveys, recently developed for marine
petroleum exploration, involve sending low frequency electro-magnetic
signals into the sea bed and measuring the response to determine the
resistivity of the subsurface.
Both these technologies are increasingly being employed during the later,
more detailed phase of exploration work to provide complementary
information to conventional surveys and attempt to identify the fluid
content in defined reservoirs. They use the fact that there is a significant
contrast between resistive hydrocarbon-saturated reservoirs and the
surrounding more conductive layers saturated with saline water.
Seismic techniques
The principal method geologists use to explore the subsurface, besides the
direct and expensive process of drilling, is through the use of sound waves.
Sound waves travelling through the earth are called seismic waves, a term
originally used in reference to earthquakes. Just as ultrasound is used to
investigate the shapes of organs within the human body, seismic waves
are used to map out the geologic structures of the earth. While ultrasound
penetrates a few centimetres into the body using very high frequency
(short wavelength) sound waves, seismic surveys use lower frequency,
longer wavelengths to look many kilometres into the earth.
There are two types of seismic survey: refraction and reflection. Refraction
surveys were common early last century for reconnaissance and salt dome
exploration. They are seldom acquired nowadays, except for deep crustal
studies, because seismic reflection surveys provide far greater information
and accuracy for hydrocarbon exploration.
A controlled pulse of sound is sent into the ground and a range of detectors
are used to pick up the reflected waves as they come back to the surface.
In marine environments the main source of sound energy is an airgun
array — a group of pistons which let out a pulse of compressed air.
Typically this will be two or three litres in volume at a pressure of 2000
pounds per square inch (psi).
SURVEYS 29
Seismic survey — diagram showing typical reflection and refraction wave patterns
SURVEYS 31
Average P-Wave Velocities
Material Velocity
feet/second metres/second
Weathered surface material 1,000–2,000 305–610
Sea water 4,800–5,000 1,460–1,530
Sandstone 6,000–13,000 1,830–3,970
Shale 9,000–14,000 2,750–4,270
Limestone 7,000–20,000 2,140–6,100
Salt 14,000–17,000 4,270–5,190
Granite 15,000–19,000 4,580–5,800
Metamorphic rocks 10,000–23,000 3,050–7,020
Data acquisition
2D surveys
When exploring a new area where little is known of the subsurface geology,
a 2D survey is usually performed. This consists of survey lines spaced one,
two, five or more kilometres apart.
Offshore the seismic vessel will sail along with seismic guns deployed
close off the stern (so they are near the on-board air compression source),
letting out pulses every 25 metres or so, with a 12 second gap between
‘shots’. Behind the guns is the recording cable (or cables) whose length is
measured in kilometres. The cable contains groups of pressure sensitive
hydrophones which record the sound waves as they are reflected back
from the geological layers. The recordings are a few seconds long and
sampled every 1–2 milliseconds (thousandths of a second). Sound waves
travel at about 1.5 kilometres per second through water and increase to
2–6 kilometres per second when they pass through rock layers.
SURVEYS 33
Onshore the recording devices are called geophones and they are placed
at measured distances along a pre-surveyed seismic line from the shot
or vibration point. Geophones (usually grouped together in arrays, with
three or more connected electrically so that the array acts as a single sound
detector) transform the returned seismic energy into electrical voltage
which is then transmitted by cable to recording equipment housed in a
vehicle accompanying the survey team. Typical seismic records will image
10 or more kilometres down into the earth.
Each time the seismic pulse meets a change in rock properties, for example
going from a shale layer to a sand layer, part of the pulse will be reflected
back to the surface. This is called an event. By measuring precisely the
difference in arrival time of a given event from the nearer and further
hydrophone groups, the velocity of the rock material can be measured.
The seismic measurements are made in time, so if the velocity and time are
known, geophysicists can work out the depth of the event.
A seismic line looks like a cross section through the earth. Initially these are
used to map structural traps where hydrocarbons may accumulate — at
its simplest at high points of domes known as anticlines, but also places
where faults or erosion cut off a reservoir. Stratigraphic traps, where the
geology changes laterally from one rock type to another, such as a buried
sandy channel, sand bar, or carbonate reef can also be mapped using
seismic data.
3D surveys
In areas where the larger and more obvious traps are mapped, petroleum
explorers are increasingly using 3D surveys to obtain greater definition.
By placing survey lines much closer together, a more detailed three
dimensional picture can be built.
Marine operations
The cables stretching back six kilometres or more from the boat are
affected by waves and currents. Depth controllers keep the cable within
a metre or so of the desired depth, typically seven metres below the
water surface. Towing the cable shallower than this makes it more
susceptible to wave-induced noise, while towing deeper results in the
loss of higher frequencies due to ‘ghosting’. This latter effect is where
the water surface acts like a reversing mirror to the sound waves.
The surface reflection (or ghost) will cancel out the frequencies of later
arriving reflections. Thus, there is always a compromise between this and
using results from a shallow cable capable of recording higher frequencies
(and hence better resolution) but incurring more swell noise.
Currents displace the cables laterally and while a limited amount of cable
steering is possible, any reasonable current may displace the ends of
the cables by a kilometre or more. As the vessel sails up and down the
survey area, there must be very accurate positioning of the boat and of
each recording hydrophone along the cable. A buoy with a geographic
positioning system is attached to the end of each cable and their position
can be determined to within a metre or two.
When the vessel turns to make a second sweep across an area, there is
always the danger of tangling the cables. Tangles can be difficult and time
consuming to unravel. In bad weather it may not be possible to deploy
a work boat to fix the tangle and the equipment must be pulled back
on board.
SURVEYS 35
Because the seismic boat cannot turn quickly, a support vessel is
normally kept on standby to alert other recreational, fishing and
commercial vessels that a seismic survey is being undertaken.
The support vessel is also used to re-supply the seismic boat with fuel and
consumables.
Crew changes are made every four to six weeks, and this is usually carried
out by helicopter. The typical crew size for a large 3D seismic vessel is
60 personnel, evenly divided between the marine crew and the specialist
seismic crew. Surveying continues day and night, so two shifts are required.
With the larger, more modern vessels, there is enough space for theatres,
gyms, saunas, single or two-person ensuite cabins and life on board is
comparatively comfortable.
Land operations
The logistics of land operations can be a more time-consuming and
expensive task, particularly in mountainous, jungle or remote desert
terrain. In BHP Billiton’s Algerian desert leases for example, the activities
take place many hundreds of kilometres from the nearest town. Roads must
be made to enable the vibroseis trucks to reach their required locations.
The geophones are laid out at specified locations and the recording crew
ensures the data is acquired correctly. All personnel need to be supplied
with many litres of water a day in summer desert conditions. The base
camp for operations may have hundreds of personnel to keep the seismic
crew operating.
Seismic processing
Processing centres are found around the world, but tend to be concentrated
in cities close to exploration activity such as Houston, London and Perth,
Western Australia.
Sophisticated software and specialised skills are required to turn the raw
recorded data into the final image of the subsurface geology used by the
seismic interpreters to make their drilling decisions.
SURVEYS 37
Refraction — when a sound wave passes from a material of one velocity
to another it bends or refracts, like light going into water or glass.
The amount of refraction depends on the contrast in velocity. In places
like the Gulf of Mexico, salt bodies have a velocity often more than
twice as fast as the surrounding rock layers. Being irregular in shape,
they can bend the sound waves quite dramatically. It can take months
of work to build an accurate model of the subsurface velocity which is
then used to remove the distortion.
SURVEYS 39
Seismic acquisition, processing and interpretation probably exceed all
other scientific data collection in terms of the amount of raw data collected.
The demand for increasingly large 3D surveys, more sophisticated processing
sequences and shorter turnaround time means that the traditional tape-to-
tape processing is being steadily replaced by huge volumes of disk space
measured in terabytes (1000 gigabytes) and petabytes (1000 terabytes).
Seismic interpretation
The final processed data is generated as a number of three dimensional
volumes and turned over to a team of specialists for analysis.
Basin analysts use the inferred depositional history and what is known
of geothermal gradients to predict where, when and what type of
hydrocarbon may have been generated.
The bright spot technique, for instance, derives its name from the fact that it
shows up on the seismic profile as a visually brighter reflection. Bright spot
identification is based on the theory that oil or gas in the pore space affects
reflectivity of seismic waves. In other words, there will be an anomalous
change of amplitude at the edge of the petroleum accumulation where the
wave passes from hydrocarbons back into water-filled pores.
An associated indicator is called a flat spot, where the reflections are returned
from a fluid contact. This is more likely from a gas/water interface because
there is a much greater contrast between velocities of seismic waves in
gas and water than there is between velocities in oil and water. A firmer
prediction can be made if two flat spots are detected one under the other.
One is potentially a gas/oil contact within a reservoir while underneath
may be the oil/water contact.
Nevertheless, apparent direct indicators like bright spots and flat spots
can be caused by factors other than hydrocarbons such as coal seams and
porosity changes between rock types.
SURVEYS 41
Seismic interpretation systems are able to store the large volumes of data
generated by the seismic survey and quickly manipulate them so that the
interpreter can scan through it as horizontal or vertical slices. The systems
can be used to generate semi-translucent 3D volumes so interpreters can
better understand relationships between the features they are examining.
They can change the colour, amplitude and orientation of the data. They can
strip away geologic layers to look at the patterns on a horizon of interest.
And they can stretch the data from time recording to depth, if this has not
been done in the original processing.
Prior to 1900 most wells were sunk either by hand digging or by cable tool
(percussion) drilling. In the latter method the bit was dropped attached
to a cable, raised by a surface winch and dropped over and over again.
The weight of the bit penetrated the formation gradually, with pauses
DRILLING 43
from time to time to extract the fragmented rock cuttings from the hole.
Percussion drilling in some areas was used until the late 1950s. However
modern drilling is by rotary means whereby the bit is connected to lengths
of pipe and mechanically rotated on the bottom of the hole.
Rig types
Bottom-supported Floating
Submersible Jack-up Semi-submersible Drillship
Essentially all rotary drilling units have the same components and the only
real differences in rigs themselves stem from the medium in which they
are used.
On land the large rigs can be broken down into a number of loads for
transport to and from drilling locations, while smaller rigs are permanently
mounted on a truck or trailer. When working in dense jungle or other areas
inaccessible by surface transport, a heli-rig is used. It is simply a land rig
capable of being broken down to load sizes that can be airlifted to location
by helicopter — usually about 2000 kilograms per load.
DRILLING 45
Jack-up rig — development drilling at John Brookes gas field, Carnarvon Basin,
offshore Western Australia
Courtesy of Santos
THRUSTERS
TELESCOPING JOINT
RISER
BALL JOINT
BLOWOUT PREVENTER
DRILL HOLE
DRILLING 47
Submersibles are fitted with ballast tanks so they can be floated to shallow
water locations, then ballasted to sit on the sea bed or lake bed to provide
a stable drilling base.
Drillships are ship-shaped vessels usually with the drilling derrick placed
amidships to drill through a central hole (moonpool) in the hull. Some early
vessels were also equipped to drill over the side with the derrick mounted
on rails so it could be skidded across the deck. The vessels have their own
propulsion, although a variation — the drilling barge — does not have its
own locomotion and has to be towed.
Rig systems
No matter what the transport or carrying mode, a rotary drilling rig has
five main systems — hoisting system, rotary system, circulation system,
power system and blowout prevention/safety system.
The draw-works are controlled from the rig floor and are used to raise
and lower drill pipe, casing and tubing, or any other equipment run into the
well. The exceptions may be logging tools. These are often run on a separate
winch as a separate operation to drilling, although in modern systems they
may actually be mounted in the drill string just behind the bit to enable a
continuous logging record to be kept while drilling.
DRILLING 49
The mud or circulatory system
The rotary system has three main components. First is the rotary swivel
for suspension of the drill string to the travelling block. Second is the
rotary table located in the rig floor and turned mechanically. Its speed and
direction is controlled by the driller. The third item is the kelly, a hexagonal
or square hollow pipe about 15 metres long which is attached to the rotary
swivel at the top and to the drill pipe at the bottom by tapered screw
threads. A piece called the kelly bushing fits into the rotary table so the
rotary motion can be transferred from the table to the drill pipe via the
kelly. The kelly bushing runs freely up and down the kelly, but cannot
rotate independently of the kelly.
Another method of rotating the drill string is a top drive system. This
involves hanging a motor from the hook and connecting it directly onto the
drill pipe from above. It imparts the rotation without the need for a kelly
or rotary table. The method promotes faster drilling and is particularly
advantageous during directional drilling programs.
The circulation system pumps drilling fluid down the well and consists
of mud pumps, suction and storage tanks for the mud itself, a stand pipe
which runs up the derrick, a kelly hose connecting the stand pipe to the
swivel and a return mud line below the rotary table which returns mud
from the well to the shale shakers. The latter item removes the drill cuttings
before the mud is sent to the mud tanks for further cleaning by de-sanders
and de-pitters to remove the finer debris before recirculation.
DRILLING 51
The power system to operate the rig is either a diesel motor via a direct drive
compound system, or (particularly offshore) a direct current electric drive.
Well types
Petroleum industry wells are of three types — wildcat, appraisal and
development.
Development (or production) wells are drilled once the discovery has been
appraised and judged economically viable. They are drilled specifically to
tap the hydrocarbons at definite places in the reservoir.
DRILLING 53
A relatively new directional drilling system is known as coiled tubing
drilling. The steel drill string is a continuous piece of thin steel tubing
wound onto a reel or spool. During drilling the tubing, with bit attached,
is progressively wound off the spool and into the hole via a gantry erected
over the wellhead. The technique does not require a drilling derrick.
The bit is driven by a mud motor or turbine, but the steel tubing itself is not
rotated. The flexibility of the tubing enables the bit to be steered around
tight bends to reach and stay within very narrow reservoir formations.
Coiled tubing is generally used to probe various formations and can be
directed in any number of directions from a selected point in wells already
drilled by conventional means. It is often used to enhance production from
existing producing wells by accessing reserves nearby.
The term long reach well (or extended reach well) is used when the ratio of
vertical depth of the target formation versus the lateral extension from the
well head is biased to the extension. These wells (usually offshore) can be
drilled into a target up to 10 kilometres away from the rig or platform.
DRILLING 55
Bit types
Drill bits can be divided into several classifications.
The rolling cutter bit (or tri-cone bit) for rotary drilling was first successfully
designed by Howard Hughes in 1909. It has hardened steel or tungsten
carbide teeth of varying lengths and spacings, mounted on three roller
cones. The cones are designed to attain maximum cutting rate without
causing the teeth to clog.
For soft formations the teeth are long and widely spaced and the cones are
offset such that their axes do not intersect at a common point. This offset
produces a gouging action on the formation as the bit is rotated.
For progressively harder formations the teeth are shorter and more closely
spaced, while the cone offset is made less and less until, for very hard
rock, there is no offset at all. These bits rely on destroying the compressive
strength of the rock being drilled.
The diamond bit, adapted from the mining industry, imparts a grinding
action as the drill is rotated. The bit itself consists of industrial diamonds
embedded in a metal matrix. It is long-lasting in all but the hardest
formations, thus reducing the number of bit changes while drilling.
Diamonds are also used in core head bits which have a hole forged through
their centres allowing a core of rock to pass through into a core barrel
mounted directly on the drill pipe behind it.
The polycrystalline diamond compact (PDC) bits have come into use in
the last 15 years or so and have dramatically increased penetration rates.
PDCs are very durable man-made diamond cutters set into a body to
produce a very aggressive cutting action.
DRILLING 57
and independently from the bit to prevent sticking. Generally mud motors
rotate at 150–250 rpm, while turbines can rotate at 2000 rpm and are used
when penetrating hard rock.
Hole sizes
The diameter of the drill bits used, and thus the hole itself, becomes
successively smaller as the well is deepened. There are no hard and fast rules
relating hole depth to bit sizes because much depends on the stability of the
formations being drilled and the target depth of the well.
In most wells the hole is cased (lined) with steel pipe to prevent cave-
ins and to retain circulation of drilling fluid. The casing is inserted prior
to every bit diameter change and the casing sizes correspond to the bit
sizes just mentioned: 40 inches or 30 inches for surface (conductor) casing,
20 inches, 13 3/8 inches, 9 5/8 inches down to 7 inches, the latter sometimes
called a liner or production tubing if the well is a development well.
Casing
Casing is made up of lengths of steel pipe screwed together, much like
drill pipe, which lines the well and acts as a pressure vessel establishing
barriers between different producing formations and the surroundings.
Drilling fluid
Drilling fluid is often referred to as drilling mud — a term relating to
earlier times when water used to help drill the well became mixed with
drill cuttings from downhole to produce a muddy liquid. At first the fluid
was discarded, but then explorers found the drilling was easier when
using this natural mud. The discovery sparked experiments into variations
of drilling fluid. Today muds can be divided into several categories.
Water-based muds (fresh water and salt water) can be simple clay-water
mixes, clay-water plus chemical additives, or numerous other combinations.
The most commonly used clays are bentonite or montmorillonite, both of
which are sodium aluminium silicates that expand to about 10 times their
original volume when mixed with water.
For some operations (such as high inclination wells where there can be
torque problems on the drill string as well as a danger of hole collapse)
and in some geological formations (such as water-reactive shales), water-
in-clay is not appropriate because it can destroy permeability and prevent
accurate evaluation of a reservoir formation.
DRILLING 59
There are stringent conditions attached to the use of drilling mud,
including strict regulations on the disposal of used materials. In the marine
environment the spent mud is sometimes stored in containers and sent to
shore for disposal, or it may be re-injected into a higher formation or into
a dedicated hole already drilled for that purpose.
It acts as a carrier to flush drill cuttings up out of the hole, thus keeping
the bit clear and allowing geologists to examine the formation being
penetrated.
It coats the hole with a thin layer and acts as a semi-permeable membrane
which prevents loss of mud into all but the most porous formations
being drilled.
Logging
The purpose of logging a well is to compile a comprehensive record while
it is being drilled and immediately after it has reached its total depth.
In this sense cuttings and core samples can be included in the category as
well as the various electronic devices used to identify the formations and
their properties encountered downhole. Three types of information are
obtained through logging methods: rock type and porosity, fluid content
of the pores, and mechanical and fluid flow conditions of the well.
DRILLING 61
Taking a core sample
The charge drives the barrel into the side of the hole at the required depth
and is retrieved by wire rope attachments when the gun is withdrawn.
A core obtained in this way has a number of disadvantages in that the
explosive force often destroys the texture of the formation sample and,
because it is collected from the wall after drilling, it often has pore contents
completely altered from the natural state. Nevertheless it is better than no
core at all.
Nuclear logs measure gamma rays and thermal neutrons and can be
used to determine porosity (including fractures) and lithology in a
given formation. They are also the only porosity determinants which
can be used in a cased hole.
Acoustic logs measure the velocity of sound within the formation in the
same way as seismic surveys on the surface detect changes in formations.
Acoustic logging is mainly used for porosity determinations and to help
in differentiating gas-bearing zones from liquid-bearing zones.
Other logs are run specifically to assess mechanical and fluid flow
conditions down the well. They include a calliper log (which measures
well diameter), a cement bond log (which measures strength and bonding
of cement to casing), a temperature log (which detects the top of the
cement column outside the casing because heat is given out when
cement sets), and the dipmeter (which measures the formation dip
relative to the well), and a compass to determine the well orientation.
Electric logging
DRILLING 63
In earlier days the logging operation was performed separately to drilling.
Wells were drilled to a given depth before the drill string was hauled out
and the logging tools lowered to take their readings. This is known as
wireline logging. More recently the logging operation is accomplished
while drilling. The well is drilled to the reservoir or inquiry depth and
then the logging tools are sent down to sit behind the bit and the motor.
This technique is known as formational evaluation while drilling (FEWD).
It provides immediate detailed information about the well and the
formations it is passing through.
Thus the ‘business end’ of the drill string starts with the bit and its drive
system (the motor, which can be 10 metres long and uses the hydraulics
of the drilling fluid to impart a rotation to the bit). The survey package
(compass and orientation tools) come next and make up another 10 metre
long section. Finally the formation evaluation tools make up the third 10
metre long package and contain gamma ray, resistivity, neutron density,
acoustic, calliper and formation pressure tools.
One of the original and still the most important uses of logging is the
correlation of equivalent strata from one well to the next, allowing accurate
subsurface plotting. This in turn helps determine the formations present
relative to other wells. It also indicates whether a well is within a particular
geological structure, whether a well has reached a known horizon, the
presence of faults and the existence of dips, folds, unconformities,
thickening and thinning of formations.
Testing
Notwithstanding all the logging techniques, the final confirmation of the
presence and character of hydrocarbons is by producing a sample from the
reservoir formation. There are two methods of obtaining such a sample,
and both depend on allowing the natural pressure of the reservoir to drive
the formation fluids to the well collection point.
The volume collected in these tests is small (about 10–15 litres), but
it does give an indication of the formation fluids in the reservoir.
The test also records pressure of the incoming fluid and some general
extrapolations can be made about flow rates. The wireline test is particularly
useful in locating hydrocarbon/water contacts and the extent of transition
zones.
A drill stem test is more expensive and involves the lowering of a test tool
into the well on the end of drill pipe. Packers again isolate the section to
be tested and, when the valve is opened, the reservoir fluid is allowed to
flow into the drill pipe. It is then recovered when the pipe is pulled out
at the end of the test. Alternatively the hydrocarbons may be allowed to
flow to surface in a full production test where they are controlled via a series
of chokes of different sizes. Pressure and volume of fluids are measured.
Oil is collected, while gas is flared.
An open hole test is one that is done on a part of the hole that has not
been cased. In a cased hole the test is conducted through perforations shot
through the steel walls at the level of the reservoir zone.
Often the test will be shut in after a time to allow the pressure in the
reservoir to build up again after the initial flow. Then it is reopened for a
second and even a third measurement. Continuity of pressure during a test
run and rapidity of pressure build-up between tests give some indication
of the permeability of a reservoir and its potential performance in full
production mode.
DRILLING 65
Acidising and fraccing
There are times when logs and testing techniques indicate that oil and/or
gas is present in a reservoir, but the formation is not permeable enough to
readily allow hydrocarbon flow.
Abandonment or completion
If a well is dry, or if hydrocarbons found are non-commercial, the well
is plugged and abandoned (P & A). This process calls for isolating various
formations with cement, taking particular care to block the reservoir zones
and any high pressure zones that may have been encountered.
Remedial work
Few wells are textbook operations in practice and any number of problems
can be encountered during drilling or testing.
DRILLING 67
Some of these include the drill pipe sticking in the hole, twisting off a
section of drill pipe in the hole, the loss of equipment such as logging or
test tools down the hole, washouts and loss of mud circulation into the
formation and, most serious of all, formation fluids overcoming drilling
mud pressure causing blowout and possible fire, explosion and equipment
damage at the surface.
Another form of remedial operation is the well workover. This can either be
a program of widening, cleaning or re-perforating an old abandoned well,
or a producing well that has already had a long life and needs rejuvenating.
The workover is usually carried out with a small drilling rig on land and
on a production platform, or one of the four types of offshore rigs suitable
for an offshore location.
Reserves estimates
Once exploration drilling has discovered an oil and gas accumulation,
appraisal drilling is needed to determine whether or not it is large enough
to be commercially viable. As the drilling results come in, the geological/
reservoir engineering team makes an evaluation of the discovery and an
estimate of the reserves. Naturally enough, the more well data collected,
the more confidence can be placed in the estimate.
Appraisal work includes input from seismic mapping, downhole log data
and well tests. The results are used to determine the oil/gas, oil/water
and/or gas/water contacts and to indicate the horizontal and vertical
dimensions of the trap. This in turn, enables an estimation to be made
of the potential volume of oil and/or gas in place (in situ). However, the
calculations are rarely straightforward. Complications arise through errors
or uncertainties in seismic interpretation, faulting, lithological changes
and erosional features. A general rule is: the thicker the pay zone, the more
continuous it is likely to be. But this is by no means absolute.
Three other factors of major importance are net pay, porosity and
hydrocarbon saturation.
Net pay thickness in the reservoir or reservoirs is the interval filled with
hydrocarbons, and is generally derived from core or cuttings and logs or
interpretations from test results.
Hydrocarbon saturation is also derived from well logs and is the fraction
of the porosity that is hydrocarbon filled. The degree of confidence in the
estimate varies with the type of lithology, the type and quality of the logs
and the availability of data from previous wells in the area.
Recovery estimates
The so-called recovery factor, which denotes the percentage of hydrocarbons
in situ that will be recoverable, depends on three main items — nature of
the fluid, reservoir drive mechanism and productivity.
Reserves classification
Common terms used when describing petroleum reserves in a field are
proved, probable and possible. They reflect the confidence that is felt about
the reserves calculated. Proved reserves reflect a very high degree of
confidence (90 per cent certainty and labelled P1 reserves). At the other
end of the scale possible reserves have a very low degree of confidence
attached to them (10 per cent certainty or P3 reserves). Probable reserves
represent the mid-range of confidence (50 per cent certainty, or P2).
Market potential
Modern field evaluation techniques also include preliminary marketing
investigations. For oil discoveries, the field operator will run a detailed
assay to determine the exact nature of the crude, including a breakdown
of its components and the type of petroleum products that may be
obtained when it is refined. This step is also a check for any impurities
in the crude that need to be dealt with to comply with companies’ strict
health and safety programs, as well as to give an early start in establishing
plans for their removal during any development stage. The assays are
done on samples obtained upon discovery and during appraisal drilling.
Once the reserves for a field are estimated and declared viable, planning
for development can begin. Sometimes the go-ahead to proceed to
development will be given immediately. At other times a more cautious,
stepped approach is taken which involves preliminary design (or feasibility
studies) followed by a front end engineering and design (FEED) stage.
The FEED stage provides definitive costs and technical data to enable a
decision on whether or not to make a final commitment to finance a full
development plan.
Development drilling
Offshore, petroleum engineers draw on their knowledge of the field gained
during the evaluation (aided by the computer-generated models based on
the acquired data) to choose an optimum number of well locations to
effectively and efficiently drain the reservoir across the whole field. Generally
these wells must be identified prior to actual development to permit proper
design of the facilities. Wells can be vertical, deviated or horizontal and may
be drilled from one or more central platform locations. Sometimes well slots
on a platform are not used immediately. Rather, those wells are drilled at
a later date when the engineers have some idea of the field’s production
history. For instance, they may be directed into spots in the reservoir where
oil has been left behind, or to boost production from an area that is flagging.
Development wells can also be individual subsea completions and in this case
it is often possible to re-use exploration wells as subsea production wells.
Production techniques
Field production comes under three main headings — primary, secondary
(or supplementary) and tertiary (or enhanced) recovery.
The latter methods are mechanically more complex and therefore more
difficult to maintain, despite the fact that they are cheaper to install than
drilling second and third wells using single completions in each zone.
Gas lift (or artificial lift) is also a means of extending natural oil flow.
It involves increasing the amount of gas produced with the oil by
injecting gas directly into the flowing column in a well rather than into the
reservoir. Gas lift is accomplished by using special valves set up at various
depths and then controlling the amount of gas entering the flow stream.
The increase in gas/oil ratio reduces the pressure needed to drive the oil
to the surface.
• The separation system relies on the fact that oil, water and gas have
different densities and will settle into separate layers. Internal devices
in the separation vessels assist in speeding up the process.
• The treatment, storage and disposal system for oil and gas is usually
split into two streams. Oil leaving the separation system is virtually
free from dissolved gas and is termed ‘stabilised’. However, it may still
contain water in emulsion form. Further treatment can remove this
water using various techniques, including the introduction of chemicals
or the use of electrostatic separation.
Pipeline
Compression
Gas Gas liquids
dehydration recovery Gas lift
system system
Compression Gas re-injection
GAS OIL
Pipeline
Oil
Gathering Separation Storage Pumping
Reservoir treatment
system system system system
system Tanker
WATER
Oily water
Filtration De-aeration
separation
system system
system
WATER
Water
Pumping
injection
system
SEA system
• The utility systems include power generation and facilities for normal
services, all of which can be, and frequently are, powered by the gas or
oil being processed in the plant.
FLOATING CRUDE
PRODUCT HOSE
BRIDGE & HELIDECK
CONTROL
ROOM SHUTTLE
FLARE OFFTAKE TANKER
HAWSER
RISER
CHAIN TABLE
ANCHOR CHAINS
SUBSEA
WELLHEAD
ANCHORS
FLOWLINES &
CONTROL UMBILICAL
Offshore, there are various ways of tackling the production layout, space
being at a premium on a production platform or production vessel.
For medium to large fields it is common to have one or more fixed
platforms which house all the wellheads and the processing equipment,
plus accommodation for the field workers. A pipeline can then be run to
shore to permit more extensive processing and storage and/or distribution.
In some isolated oil fields, a short pipeline may be laid from a platform to
a nearby buoy mooring system which is used to load the oil directly into
offtake tankers.
Platforms vary in size, shape and type depending on the size of the field, the
water depth and the distance from shore. Most common is a steel structure
with piles sunk into the sea bed, but there are also concrete and/or steel
structures that are held onto the sea bed by their own weight (gravity
structures) or converted jack-up exploration rigs that stand on the sea bed.
Other systems employ floating vessels (usually ship-shaped) known as
floating production, storage and offtake facilities (FPSO). Another type is a
tension leg platform that is tethered to the sea bed by vertical cables and yet
another is the guyed tower which is supported upright by radiating cables
anchored into the sea bed, acting much like the guy ropes of a tent.
In fixed platforms, the legs have a primary function of supporting the deck
and its load of processing facilities. The leg structure also surrounds and
protects the well conductors (hence the term jacket). Some fixed platforms,
particularly the concrete gravity type, also contain oil storage tanks in their
bases or in the column legs.
If the water is shallow and land (or another platform) is nearby, small
platforms may be used with the main processing facilities located ashore
(or on a centrally-located master platform).
There have also been recent advances in the remote control of subsea
wellheads. Undersea umbilicals carrying the hydraulic, power and
electronic communication cables can be up to 150 kilometres long. In the
Arctic, work is being done to perfect an umbilical system that runs under
the ice to connect with and control a subsea system 400 kilometres away.
Steel tubes are replacing the thermo-plastic hoses of earlier umbilical
design. Another emerging technology is the development of autonomous
control systems where the umbilicals only carry the communication cables,
and the power for operating the subsea valves is actually generated at the
wellhead. Electric trees are also being developed for long distance and
very deep water application.
Other methods for shallower water include welding the pipe lengths
together onshore and then pulling (or towing) the completed line into
the desired location as one whole unit. For smaller (up to 150 millimetres
diameter) lines, it is feasible to have the pipe delivered on a reel to
a specially designed reel barge which then unrolls the line along the
appointed route.
Onshore pipelines are also welded and laid in sections. Usually the onshore
lines are buried, thus the laying operation is preceded by trench cutting
and followed by burial.
Some pipelines, particularly from offshore oil and gas fields to shore
production facilities, carry oil, gas and condensate together. This is known
as multi-phase flow. At the shore end of the line a device called a slug catcher
(a series of parallel horizontal pipes) slows down the flow and enables the
liquid (oil and condensate) ‘slugs’ to be separated from the gas.
The surface area of the cleats is very large, so coal can potentially contain
more methane per unit volume than many conventional gas reservoirs.
The amount of trapped gas is related to the coal type and the pressure
and temperature of burial. However most coals have lower permeabilities
than conventional gas reservoirs and the production rates are lower, often
requiring some form of stimulation such as hydraulic fracturing.
This is achieved by drilling wells into the coal seam and pumping down
large volumes of water and sand to produce new fractures and/or force
open and extend the existing cleats and joints. Generally the fracturing
extends for up to several hundred metres in all directions from the well
bore. The sand helps to keep the fractures open.
Wells are generally drilled in groups of five — one central well and four
surrounding it — called a ‘five spot’. The four outer wells are designed
to drain water away from the central well which can then flow gas to
surface. Development of a CSM field progresses when the four outer wells
are themselves surrounded by newly drilled wells pumping water until the
four also become producers and so on. A CSM field can contain hundreds
of wells during its lifetime.
Not all parts of a coal seam are conducive to CSM production and explorers
concentrate on ‘sweet spots’ — areas that have the highest degree of natural
fractures. These can be detected using the same geophysical techniques
employed in conventional petroleum exploration. Sometimes a CSM operation
is employed in advance of underground coal mining, the extraction of the
gas lessening the risk of explosion during the mining operation.
CSM has become an important source of natural gas in the USA where it
supplies about eight per cent of the nation’s gas demand. In Australia, CSM
is being produced in the Sydney Basin of New South Wales and in the
Bowen and Surat Basins of Queensland. The Queensland CSM flow supplies
30 per cent of the State’s gas demand.
Any oil company wishing to explore for petroleum must make a contract
or agreement with the owners or their representatives before exploration
can begin. The contract regulates the relationship, and the rights and
obligations of the parties to it. Contracts can be forged between oil
companies and host governments, between oil companies and national
petroleum or energy companies representing host governments and
(in onshore USA) between oil companies and the private owners of the
petroleum rights. Additional agreements are made between oil company
partners, one of which is elected operator of the joint venture.
PERMITS 91
The overriding role of government today is to regulate to provide a level
playing field (tempered, however, in countries that want to promote their own
national oil companies) as well as to set out rules for safe operation and care
of the environment in which the companies work.
Further inroads into the former international oil company dominance came
in 1969 when Libya broke the 50:50 split by imposing a 50 per cent tax to
the companies’ half share of production. In effect companies working in
Libya received only 23 per cent of the oil they produced.
The oil crises of the 1970s introduced the concept in Middle East countries
of exacting a 20 per cent royalty plus a tax of 85 per cent on all production
and added the clause that there would be mandatory participation by the
relevant national petroleum company in each production concession. This
system is still widely used throughout the Middle East.
Permit variations
Concessions versus PSCs
Essentially the principles of PSCs and concession agreements are similar.
The oil companies (contractors in PSCs or licensees in Concessions) have
an exclusive right to explore for and produce hydrocarbons from a given
area over a given period of time. In addition, the oil companies carry all
PERMITS 93
the financial risks and supply all the expertise, personnel and capital
expenditure. Both systems also incorporate the obligation to submit work
programs, progress reports (including all geological and geophysical data,
test results etc) and budgets for approval.
However there are differences between the two systems. Some of the main
ones are:
• In a PSC, oil companies agree, and are subject to, a production split after
being allowed to recover costs from initial production. In a Concession
the companies can take all the petroleum produced, but they must pay
a royalty based on a percentage of production. (Royalties are sometimes
incorporated in a PSC arrangement as well).
The fiscal regimes vary between both systems and between individual
countries using the same system. A general principle has been to have a
taxation level that is generous to oil companies when a country has untried
potential and wishes to entice exploration. When that potential is proven
with discoveries, oil companies wanting to join the hunt are subjected to
a more onerous taxation level. The country then returns to a generous tax
regime when its petroleum province has matured and the government
wants to entice companies to look at less prospective or frontier areas.
PERMITS 95
Participation
Most agreements now include participation rights for the national
petroleum company. For instance, the national company may be ‘carried’
through the exploration stage (i.e. the international oil company will pay
the national company’s share of exploration costs) and then be given the
option to participate in the production phase.
The arrangement may specify that the international oil company is able
to recoup payment of the national company’s percentage of exploration
costs through a future share of its production, but often not. Usually,
however, the national company will pay its own way in production and
development costs. Sometimes the international oil company will market
the national company’s share of production on its behalf, but often the
national company is large enough to do that for itself.
Permit applications
The method of application for exploration permits generally falls into two
categories — tender in response to an invitation (or gazettal) and by direct
application at any time.
The work program system also provides the successful bidder with
an option to renew the permit (after mandatory relinquishment,
usually of 50 per cent of the area) upon expiry of the initial term.
In addition, the regulatory authority has the capacity to waive, vary or
grant a deferment of work programs and/or relinquishment conditions
of the permits.
A combination of the work program and cash bid occurs in some countries
where the company awarded the permit on a work program basis is also
required to pay the host government or national petroleum company a
cash signature bonus to secure the title.
PERMITS 97
Usually the applicant submits an intended work program along with
financial and technical bona fides. The regulatory authority reserves the
right to grant or refuse the application as well as the right to vary the size
or shape of the area applied for and to set minimum work conditions.
Again, if onshore Australia, traditional owners must be consulted and
an agreement reached before the permit is awarded.
Where geology is relatively well known, the authorities try not to place
a permit boundary through a subsurface structure that has potential to
contain hydrocarbons. A discovery that crosses a permit boundary usually
requires the companies concerned to make a sometimes complicated
unitisation agreement that apportions interests in line with the percentage
interests of each and the proportion of the field on each side of the
boundary.
PERMITS 99
The area of production and retention leases is much smaller than that
of the exploration lease as they encompass only the region immediately
surrounding the discovery. They are excised from the surrounding
exploration permit and again the boundaries are generally based on lines
of latitude and longitude. Usually the company makes a judgment about
the size of the area it wants to apply for, but the ultimate area is determined
by the regulatory authority.
Farm-ins
A farm-in is a way in which a company, individual or group can join a
licensee in an exploration or production permit. The move involves
commercial negotiations between the incoming company (farminee) and
the company, individual or group already in the permit (farminor) which
is willing to farm-out some of its percentage interest.
Other companies may have an override interest which is negotiated with one
or more members of the working consortium and is usually a percentage
of production, in cash or in kind. Usually this occurs when a company
holding the initial licence sells all its working interest to an incoming party
in return for an agreed percentage of the proceeds from any commercial
discovery.
Pipelines
Although pipelines are often a part of a field development program,
licences to build and operate petroleum pipelines are quite separate
from production licences and are usually applied for under separate
legislation. The application for a pipeline permit must include a
detailed map of the proposed route as well as the construction plan.
It must also include environmental studies for all sections of the proposed
route and must have permissions from all affected parties along that route,
including native title and other landholder agreements.
PERMITS 101
Chapter 6.
PUBLIC REPORTS & REPORTING
Stock exchanges
Listing
Petroleum companies, in common with companies of every endeavour,
may choose to list on a stock exchange principally to raise money in the
public market place. Some companies with operations and/or shareholders
in a number of places around the world choose to list with more than
one exchange so they can raise funds in different capital markets and give
shareholders the convenience of trading locally.
Stock exchanges that are often used by resources companies are the London
Stock Exchange (LSE), New York Stock Exchange (NYSE), Australian Stock
Exchange (ASX), Johannesburg Stock Exchange (JSE) and the National
Association of Securities Dealers Automated Quotation — better known as
NASDAQ. Smaller companies sometimes choose a listing on an exchange
Listing requirements
As part of the listing requirements for all stock exchanges, companies are
required to submit a number of reports about their activities. The general
rule in the UK and Australia is to notify the exchange immediately in order
to inform the market about any inside information that may affect the share
price. This is known as continuous disclosure and may include events such
as petroleum discoveries and takeover bids. Companies are typically also
required to disclose more routine occurrences like a change in directors on
the company board or a change in the registered office address.
Type of test
A drill stem test will usually give more information about a potential
reservoir than the small samples obtained in repeat formation tests.
Flow rate
A strong flow indicates good permeability and good reservoir drive
mechanism, but it can be qualified by other factors during the test.
Some wells may have a very strong initial flow rate, but quickly decline if
the reservoir is small. So the duration of the test is important. If it is short
there may not be enough time to indicate whether the flow rate will decline
and how long it will take to stabilise at a certain rate.
Some reports give total or combined flow rates from several reservoir
horizons which can be misleading when trying to draw conclusions about
the size and potential of the find.
Choke size
If the reservoir pressure is high, an open hole test (one where casing is not
used) or a large choke size will allow a large flow, whereas a small choke
size will restrict flow from the same reservoir.
Interval tested
If the test is over a thick horizon and it is all pay, a good flow can indicate
a sizeable reservoir.
Pressure build-up
Some tests are run for a time, stopped for a while and then resumed.
If the flow during the second test is as strong as the first it indicates
there is rapid pressure build-up and a strong reservoir drive. If the
second flow is not as strong it can mean there is a slow pressure
build-up and indicate the reservoir zone is thin or the drive mechanism
is weak.
Report assessment
All the above parameters need to be looked at together when assessing a
well result. No single factor can pronounce or dismiss viability. In addition,
most discoveries need at least one and probably two or three appraisal
wells before an accurate commercial assessment can be made. Good results
in a wildcat do not necessarily mean a commercial field has been found.
This report identifies the reservoir under test is in lower Cretaceous rocks,
so knowledge of other wells in the area will help the reader decide whether
it is the usual reservoir in the region, or a potentially interesting new zone.
However the 3.7 metre test interval gives no indication of the potential net
reservoir pay zone.
A ½ inch choke indicates the diameter of the test orifice and a recovery of
80 barrels in three hours indicates the flow, although it does not necessarily
translate to 640 barrels a day in practice. The fluid composition indicates
there is little oil in that zone, although its presence at all could be noted as
encouraging for further tests in other zones in the well.
The oil, at 46 degrees API gravity, is a fairly light variety and it flowed at
a good rate of 1500 barrels a day. The gas flow at 5600 cubic metres a day
is minor.
The reference to a second zone identified by logs and due for completion
later, indicates there is a full knowledge of the region from other wells
and fields nearby which can be correlated across to the discovery with
confidence in its accuracy. However the second zone would be tested
before an attempt was made to bring it on stream.
Wireline tests are small samples collected in a test tool lowered down the
well and they represent specific points only. Nevertheless, the tests indicate
the presence of a hydrocarbon column or zone in the well with a gross pay
of at least 25 metres between 2415 metres and 2440 metres. The column has
gas/condensate at the top and oil beneath, plus a water column below.
If the area is well known from nearby fields, this information may be
enough to make a decision about viability. If not, a drill stem test and/or
production test would be needed.
The reference to abandoning the well after final logging is not unusual
offshore. It does not necessarily mean the discovery is judged non-commercial
because often exploration wells are not used as final producers.
More information
Other pieces of information about the economics of a discovery can be
gleaned from the more descriptive quarterly and annual reports.
• Friable reservoir rock can crumble easily and hence require special
completion tubing to stop sand clogging the well perforations.
• The thicker the reservoir sands, the better the likely reservoir pressure
and flow rate. In addition, thin reservoirs often require more difficult
and expensive horizontal drilling techniques.
• Oil discoveries are generally preferred because oil can always be sold
on the world market. Gas is most valuable when the discovery is close
to a potential market or existing infrastructure. Isolated gas discoveries,
unless huge, can be virtually worthless.
• Light crudes are preferred to heavy crudes. The heavy crudes are often
more viscous than lighter crudes and are harder to produce. Heavy
crudes usually require more extensive refining and attract lower prices
in the market place.
• High oil prices improve the viability of even the most technically
difficult discoveries, whereas discoveries made in, say, very deep water
are likely to be marginal or uneconomic in times of low oil prices.
Usually a government owns the rights to the resources and relies on the
private sector for discovery and development. So when setting tax rates,
the government must understand the effect of after-tax incentives as
perceived by private-sector explorers. On the one hand, under-taxation
• Royalties — these are paid to the owner of the petroleum rights, usually
a government, but can be private owners in onshore USA. Royalties are
a percentage of the gross wellhead value of production and are usually
charged at a fixed rate (typically 10 per cent–12.5 per cent). However
sometimes they can be calculated on a sliding scale depending on the
world oil price.
• Carbon tax — a relatively new tax, this has the backing of the
environmental lobby and is gaining acceptance in a number of
countries, particularly in Europe, following the Kyoto Protocol
and the ongoing debate about curbing greenhouse gas emissions.
Not confined to the petroleum industry, the tax is levied on emissions
of carbon dioxide and calculated per standard cubic metre of gas
burned or released directly into the air from production facilities and
transportation of raw material and product.
No two crude oils or condensates are exactly the same and the first thing
a producer wants to know about a new discovery is the composition of
the oil — in case there are any toxic components that need to be countered
as part of a company’s health and safety program — and its value in
the market place. The preliminary step is an elemental analysis which is
carried out in a laboratory and is known as an assay.
Assays can be of varying complexity, but are usually one of three types
— mini, intermediate and marketing.
The crude oil/condensate assay has become a vital basis for sales
promotion. Competition is strong, particularly in the realm of light, low
sulphur (sweet) crudes as many are vying for the same markets where
the accent is on obtaining feedstocks suitable for maximising the yield
of transport fuels. Hence producers ask the assay laboratories to look
for the fractions and characteristics within their crudes and condensates
that refiners value highly. The information also indicates the potential for
blending various feedstocks to provide optimum qualities.
Oil and condensate can be sold on the spot market (in which cargoes
are priced individually at the market rate at the time of sale) or on term
contracts (where shipments of a particular crude are contracted and sold to
one buyer or group of buyers for a fixed term at a negotiated price set at a
differential to the floating price of a bench mark crude).
In fact, crude oil can be priced, bought and sold anywhere along its supply
chain from the point of loading, through the transportation period and the
refining process to the individual end products stage. The end buyer of
crude and condensate is the refiner, but a shipment can be bought and
on-sold by oil traders or intermediaries before the physical crude shipment
reaches the refinery. Oil producers must be able to sell their crude oil
otherwise their storage will fill up (tank tops) and they will be forced to
shut in production, which is a very costly process. At times when demand
for crude is less than the supply available, producers find themselves in
this predicament and therefore oil shipments that are unsold become
known as distressed cargoes. To make a sale, the producer or trader must
take a loss on the deal.
During the 1980s the practice of forward selling crude and condensate
became a significant marketing strategy and established a futures market
in the commodity. This involves producers offering crude for sale which
they will not produce from their fields for several months or more, giving
rise to the term paper crude.
Fuel
Gases Gasolines Asphaltenes
light heavy Oils
dry wet
Gas Oils
Main Components
Hydrocarbon C4 and
Pentane Plus Liquid Solid
Range lower
C1 C4 C5 C8 C14 C16 C60
US Bureau of Mines
Paraffinic – Paraffinic Paraffinic – Naphthenic Naphthenic – Paraffinic Naphthenic – Naphthenic
Correlation Index
Classification of crude oil and its components
Typical API
38˚–47˚ 37˚–30˚ 25˚–15˚
Gravity Range
Note: The classifications shown in this table are intended to be representative, and no precise demarcations are implied
117
to be above or below the world price at the time of physical production of
the crude. Either way the hedging deal guarantees sale for some or all of a
producer’s production — which is particularly important for small producers
who want to safeguard an income stream in times of volatile world prices
— while refiners are guaranteed the most suitable crude for their needs well
in advance. Both parties are able to plan their corporate future with a greater
degree of certainty.
Natural gas
Natural gas leaving a treatment facility to be sold into the retail market
(sales gas) usually has strict specifications in terms of its content that are
demanded by the buyer. The gas is virtually 100 per cent methane, but
there are traces of other compounds. The specifications set limitations
(in parts per million) on the amounts of these other ingredients, such as
ethane, propane, butane and inert gases like nitrogen and carbon dioxide.
Sometimes higher amounts of ethane, propane and butane are left in the
gas if a dedicated industrial customer wants to extract them for their
own use.
The price paid for the sales gas by consumers typically comprises four
main parts:
Transmission cost
Gas is usually transported from the producing basins to major markets
via large diameter, high-pressure pipelines, sometimes referred to as trunk
pipelines. In most cases trunk lines represent natural monopolies, i.e. it is
not economically efficient to duplicate them and therefore they are often
subject to regulation to ensure that monopoly rents are not extracted.
Retail margin
Usually consumers buy gas from a retail company, often privately owned
and competing with other gas retailers. (The exception may be a large
customer able to buy its gas direct from the producer). Retailers charge a
margin which is calculated as a percentage of the sum of the wholesale price
of gas plus network charges that include transmission and distribution
charges, as well as the cost of metering individual consumers.
There are exceptions where LNG plants are quite small and built in
isolated, inland locations. An example is the plant at Karratha in Western
Australia which is fed by gas from the North West Shelf fields. The LNG
is taken by special road trains (trucks) to be used for power generation at
remote towns such as Derby and Fitzroy Crossing in the Kimberley region
of northern Western Australia. However this type of operation is likely to
remain a niche application in the total LNG picture.
Market place
Globally, LNG is a rapidly growing market, firstly because of continuing
Asian demand and secondly because there is now a marked and steady
increase in USA and European demand.
In Asia the Japanese (and Korean) market is already large and growing
steadily. However it is the demand for LNG in China that is driving
the speed and size of new increases in the overall Asian market.
This has come about because of environmental problems surrounding
China’s traditional use of coal, plus the high cost and difficult logistics of
transporting coal and indigenous gas from the country’s west to industrial
centres in the east. Hence importing LNG has become a viable option.
The other big growth area is the Atlantic Basin — particularly the east
coast and Gulf coast of the USA, but also Europe and notably the UK.
In general the Pacific Basin market (including the USA west coast) is catered
for by Australian/Asian suppliers, while Middle East/African suppliers
cater to the Atlantic Basin and the Mediterranean region. Some exceptions
to this are a contract negotiated by Yemen to supply Korea and another
for Oman to supply Japan. This trend is expected to continue as the LNG
market becomes more global. The increasing need for power generation
fuel is a large driver for the growth in demand for LNG, especially in the
Asian region.
Decreasing costs
The real cost of LNG has been falling since the early 1990s. The first LNG
carriers had capacities of 125,000 cubic metres and less. Now vessels of
165,000 cubic metres capacity are becoming the norm and some are being
built with a capacity up to 220,000 cubic metres. In addition, the capacity
of LNG production trains has markedly increased from about 2.7 million
tonnes per year in the mid 1980s to 6 million tonnes a year per train today.
Overall, the economies of scale that result from these capacity increases have
reduced the cost of the LNG product. However, partially offsetting this is
the remoteness and/or harshness of the new producing regions such as
Sakhalin, a Russian island north of Japan.
As a consequence LNG can now compete with pipeline gas where the
pipeline is more than 1500–2000 kilometres long. For example, in the UK,
the Southern North Sea gas fields have depleted to the extent that Britain
has become a net importer of gas, but as the country is located at the far
end of the European pipeline system, LNG has become a viable competitor
for the still growing UK market.
Another example is the USA. Although there are some pipelines connecting
the east and west USA states, the connection is not across the full network.
Thus the east and west USA are really two different markets and both can
be served, at least in part, by LNG coming in from the Atlantic and Pacific
Basins respectively.
Pricing mechanisms
The export price of LNG has historically been linked to the price of crude oil
on international markets. In the main north Asian markets, LNG competes
with alternative fuels like diesel, naphtha and fuel oil. An oil price marker
called the Japan Crude Cocktail (JCC) is used which relates to the average
price of crude oil imported into Japan in a particular month. Other factors
taken into account in the price formula are the cost of insurance and the
freight costs for landing fuels in Japan.
In the USA, UK and Europe the main competitor for LNG is pipeline gas
and hence this has become a significant base for LNG price negotiations.
There is a need to match the daily market prices of natural gas traded on
well known commodity exchanges like the New York Mercantile Exchange
(NYMEX).
LNG price formulae can be fixed for the life of the contract or reviewed
periodically by mutual agreement, taking into consideration changing
market conditions. There is also a small, but growing spot market in
LNG, particularly during periods of peak demand, such as the northern
hemisphere winter. The spot market makes up about six per cent of the
world LNG trade and some LNG vessels are being built to cater exclusively
for it.
LNG can be priced on FOB (free on board) terms where the buyer arranges
the shipping, or CIF (cost including freight), sometimes also referred to
as ex-ship terms, where the seller provides the transport arrangements.
The difference in price between the two arrangements relates to the cost of
ocean freight from the loading to the discharge point.
In the USA the LPG mix in a cylinder is generally 90 per cent propane
and 10 per cent butane, while in Europe the balance is 80 per cent butane
and 20 per cent propane. This preference has to do with the individual
properties of the two gases. For instance, propane vapourises at lower
temperature than butane and is more suitable for cold weather starts.
(As an aside, butane is used for cigarette lighters because it requires very
little pressure for the liquid phase.)
In Australia the LPG distributed in cylinders and used for domestic heating
and cooling contains a high proportion of propane. Automotive LPG can
obtain up to 50 per cent butane with the remainder being predominantly
propane under Australian national fuel standard legislation.
The standard carrier size for an LPG carrier is 45,000 tonnes and the
vessel is known as a VLGC (very large gas carrier). Loading and reception
terminals are built to match this capacity. Any increase in trade is more
likely to result in an increased number of vessels rather than construction
of larger individual vessels.
LPG is closely associated with the production of oil and gas. If the LPG
cannot be sold, the whole production system is halted. Hence it is important
to find and maintain a steady outlet for LPG. Regular and predictable
offtake is achieved by setting supply contracts for terms of one to two
years with reliable and flexible buyers.
Pricing mechanisms
The LPG price tracks other hydrocarbon prices and is seasonal, especially
in the northern hemisphere where winter cold increases the demand for
heating fuel.
West of Suez (USA and Europe) LPG is priced against the liquid market,
i.e. the price of competitive crude oil and product prices.
East of Suez (Asia) the LPG price tends to be based on a Saudi Arabian-
Japanese producer-buyer price agreement. This latter arrangement, known
as the Saudi Aramco contract price, is struck every month and has become
a world marker. The price for propane and butane is set separately. Other
buyers and sellers then take these prices as the lead.
LPG sold into Japan is usually on an FOB basis because Japan has a fleet
of specialised LPG carriers. The trade with China is on CIF terms and the
LPG is carried in ships owned by international LPG traders.
Liverpool Bay
Intermediate
Condensate
West Texas
Gippsland
CRUDE OIL
Mad Dog
Saharan
Cossack
Calypso
Griffin
Brent
Tapis
Algeria, North Africa
Bass Strait, Australia
Northwest Australia
Northwest Australia
North Sea, UK
Irish Sea, UK
ORIGIN
Malaysia
Trinidad
USA
Key Properties
API Gravity degrees API 49.3 47.7 54.0 60.0 45.7 29.0 44.7 27.7 45.3 38.7 37.9
Sulphur Wgt% 0.089 0.045 0.014 0.004 0.097 0.609 0.25 2.52 0.029 0.45 0.45
Pour point degrees C -24 -12 -30 -60 -42 -39 0 -28 12 -24 -3
Viscosity @
Centistokes1 1.7 1.9 1.3 0.8 2.4 7.7 4.9 32.9 3.5 5.5 5.6
20˚C
UOP K factor2 11.9 11.9 12.2 12 11.9 11.7 12.1 11.7 12.2 11.9 11.9
Carbon
Wgt% 0.30 0.35 0.10 <0.1 0.85 2.6 0.94 6.7 0.45 1.55 2.10
Residue
3
Nickel ppm 0.1 0.9 0.5 <0.1 0.3 15 <0.1 29 1.7 7 1.5
Vanadium ppm <0.1 <0.1 <0.1 <0.1 <0.1 78 <0.1 103 <0.1 6 7.7
Yields vol%
C4 minus4 <20˚C 2.1 1.4 3.9 5.2 5.1 0.1 3.4 1.7 3.1 2.9 4.2
Naphtha 20-165˚C 44.0 40.1 47.6 68.6 33.4 10.9 32.3 15.8 27.4 26.9 25.0
Jet/kerosene 165-230˚C 12.7 15.4 20.4 13.5 16.1 11.0 11.9 11.0 16.4 13.8 12.2
Diesel 230-360˚C 23.2 22.9 20.9 12.2 22.9 36.0 24.1 23.1 30.9 23.2 23.2
Long residue5
360˚C+ 16.1 17.0 6.7 0.5 22.5 42.0 28.3 48.4 22.2 33.2 35.4
(LSWR)
Short residue 540˚C+ 1.9 3.2 0.5 0 6.2 12.6 7.2 27.5 3.4 12.1 12.6
It was realised as early as the 1950s, for instance, that using dynamite as
a wave-generating source for seismic surveys had the potential to cause
problems, such as the cratering of surface limestones. While dynamite is still
used in some regions of the world, the industry has developed alternative
and generally safer, more sophisticated techniques for supplying the
seismic source in many areas.
Another recent example is the development of oil and gas fields in Liverpool
Bay in the United Kingdom. The near-shore facilities are close to densely
populated sections of both the Welsh and English coasts and have been
the focus of very tight environmental controls. These include measures to
immediately combat any oil spill, no matter how small, and dealing with the
odour caused by natural mercaptans (strong-smelling compounds of carbon,
hydrogen and sulphur) in the natural gas. A well-managed and professionally-
staffed community and education centre was established to inform and
maintain contact with the local population.
More than ever, the modern petroleum industry is aware of the need to pay
close attention to environmental matters and safety in its operations and to
work with the local and broader communities in which it operates. Public
concern and government legislation dictates that an increasing amount of
detailed research and data collation is carried out to produce environmental
impact assessments prior to any oil or gas program or project going ahead,
onshore or offshore. There is also a continual monitoring of systems and
procedures during the exploration, appraisal and construction phases as
well as during a project’s working life. In addition, as part of a project’s
design and implementation phase there must be detailed consideration
given to the removal of exploration and/or production equipment, and to
the restoration of sites once a program has been completed or fields have
been depleted. Decommissioning plans are now a standard part of any
project design.
Health
Employee health and associated occupational illness, such as noise-induced
hearing loss, respiratory problems and long-term chronic exposure to low-
level chemical substances, is a key focus of health management. The aim
is to remove or avoid hazards through engineering or design solutions
wherever possible. As a final line of defence, this approach includes
continued improvement of personal protective equipment. It also involves
establishing monitoring and reporting procedures which point to areas of
potential harm so that measures can be taken to mitigate exposure.
Safety
The public expects that risks from industrial activities like petroleum
exploration, production, refining and distribution will be regulated
and controlled. People should be able to work in an environment that
assures their safety and wellbeing. Many countries have safety regulating
Safety case
The safety case regime stems from the 1988 ‘Piper Alpha’ disaster in
the North Sea when a series of massive explosions and fire destroyed
the production platform on the Piper oil and gas field. The incident
resulted in 167 deaths and substantial financial losses to the UK industry
and the British Government. The world petroleum industry and
most governments studied the lessons from the disaster and rapidly
put in place a safety regime to ensure that it could not occur again.
The result is an internationally recognised regime of risk assessment where
companies establish self-regulated controls to avert mishaps.
Equally, the company workforces must be involved in the process so they know
what happens in practice and why, rather than rely on a rules-based culture.
Importantly, safety studies and risk assessments today begin during the
facilities design stage, i.e. Safety Case, areas where hazardous operations
take place (HAZOP) etc. Consideration is given to things like the spacing
of people (particularly in accommodation/recreation rooms) away from
hazardous areas and providing safe areas in case of an accident. A similar
approach is made when retrofitting new equipment on older facilities.
Many countries now have legislation in place that addresses the likely
environmental impacts of any petroleum (and other industrial) programs.
In countries with less sophisticated legislation and regulation, the World
Bank imposes similar requirements for any project that it finances.
The wording and names of the various legislations may vary, but
internationally the moves and the intent are the same. Basically, any proposed
project needs to test itself against its potential impacts on a number of key
receptors: air, water, land, flora/fauna and natural resources, and people.
Environmental controls
In some cases the petroleum industry sets more stringent environmental
controls on its own operations than are called for in government regulations
or legislation. Toxicological tests are carried out before any substance or
material is used. Some examples of petroleum industry moves to ensure
no contamination and minimal disturbance to the environment are:
Biocides and oil-based muds (made with biodegradable synthetic oils) are
only used in special circumstances. Where downhole difficulties do require
their use, stringent controls are employed to ensure minimum discharge
and coating of cuttings.
Onshore sullage ponds, flare and mud pits are lined so that pollutants have
limited chance of entering the natural ground water system. Hazardous
wastes are stored in containers and sent to appropriate disposal units.
All pits are filled in after use and the area remediated.
Oil spill control — any oil spill has the potential to damage the
environment. For instance a land spill can get into groundwater or rivers
and lakes. Marine spills can cause a serious impact, especially in coastal
areas because they can spread over a wide area. However the impact of a
marine spill is not only to do with volume of oil involved, but also the type
of oil, the climate, the prevailing weather and the geographic area.
Light oil spilt at sea in a warm climate will rapidly evaporate. Heavy oil in
a cold climate will be much slower to dissipate. Calm seas will make the
job of the oil spill response team easier than trying to deploy booms and
dispersants in rough water. Oil spilt in coral reef or mangrove areas is more
difficult to remove than oil coming ashore on sandy beaches.
Today there are a number of large, specially equipped oil spill response
centres located around the world. Each is close to major airports and
available for call out on a 24 hour, 365 days a year basis. The equipment
is pre-packed and always at the ready. It is customs-secured for rapid
transport to anywhere in the world at very short notice. These key centres are:
• Tier 3 is a major spill of up to 10,000 tonnes that will require the use
of national agencies as well as teams from the international response
centres.
All the major response centres and national industry bodies conduct
lectures and courses on oil spill response for government, petroleum and
maritime personnel, at both operator and management levels.
Another push has been to phase out the use of lesser known greenhouse
gases such as halons, which have been part of fire protection systems both
offshore and in onshore production and treatment facilities. These are
known to be ozone-depleting substances as well as contributing to the
enhanced greenhouse effect.
One of the most advanced is the Weyburn enhanced oil recovery (EOR)
project in Saskatchewan, Canada where the USA, Canada and Japan are
working together. Phase 1 (between 2000 and June 2004) conducted trials
of carbon dioxide injection into the oil reservoir. Phase II will magnify the
scale with the transport of 95 million cubic feet per day of 95 per cent pure
carbon dioxide to the field via a 320 kilometre pipeline from North Dakota
in the USA. The carbon dioxide will be injected into the field for enhanced
oil recovery purposes. This new phase will closely monitor the carbon
dioxide migration within the reservoir to determine its performance as
an enhanced oil recovery tool and to assess any risks involved in its long-
term use and intake into the reservoir formations. The project will run for
about four years.
The scheme is also open to the 6000 companies with Climate Change
Agreements. These negotiated agreements between business and
government set energy-related targets. Companies meeting their targets
will receive an 80 per cent discount from the UK Climate Change Levy,
a tax on the business use of energy. These companies can use the scheme
either to buy allowances to meet their targets, or sell any over-achievement
of these targets.
In the USA the concept of dealing with unwanted emissions has its roots in
a bid to curb acid rain in the 1990s. Although a separate issue to greenhouse
emissions, a cap was put on how much sulphur dioxide a fossil-fuelled
plant could emit. Then, extending this idea into the greenhouse arena,
New York State obtained a commitment from nine northeast states in
2003 to cap and trade carbon dioxide emissions. There is also an informal
trading scheme in California and some southeastern states. However, as
yet there is no USA-wide scheme in place for carbon trading.
Cleaner fuels
Since lead was removed from petrol beginning in the early 1970s, the
refining industry has made a number of additional improvements to petrol
and diesel fuel. Vehicles running on these new fuels run more cleanly and
efficiently and hence reduce pollution.
In the USA the most important improvement has been the development of
reformulated gasoline (petrol), particularly for use in smog-affected cities.
This is a refined and blended product aimed at reducing smog-forming
and toxic pollutants in the fuel. Individual refiners are allowed to use their
own formulae provided they meet the government standard.
Community
For many petroleum companies, consultation with local communities
is carried out well before a project even reaches the design stage.
In some cases community participation is also sought in project audits
so that people understand the type of development envisaged, while the
company benefits from local knowledge and opinion. The aim is to develop
a trust that will continue through construction and commissioning to the
ongoing production stage for the life of the project.
The history of oil prices post World War II shows that when adjusted for
inflation and expressed in 2004 USA dollars, the world price has averaged
US$22.86 per barrel to 2004. In fact, until 2000 oil prices only exceeded
US$23 a barrel in response to war or conflict in the Middle East.
From 1948 to 1957 the price of oil rose from US$2.50 to about US$3 keeping
pace with inflation. From 1958 to 1972 prices were stable at about US$3 a
barrel (actually declining in real terms), but by 1974 the price had quadrupled
From 1974 to 1978 world crude oil prices remained stable ranging from
US$12.21 –13.55 a barrel (actually a moderate decline when adjusted
for inflation). Then between November 1978 and June 1979 the Iranian
revolution cut 2.5 million bbl/d from world production. This loss was
compounded in 1980 when Iraq invaded Iran and the combined production
from both countries fell to 1 million bbl/d, some 6.5 million bbl/d less
than the previous year. In world terms crude oil production in 1980 was
10 per cent lower than in 1979. The events in Iran and Iraq sent prices from
US$14 a barrel in 1978 to US$35 a barrel in 1981.
Australia was also somewhat insulated from the rapid world oil price
spikes because it already had in place a complicated system of government-
imposed levies that prevented the bulk of indigenous production being
sold at world prices. The government did not allow free-market prices for
Australian crude until 1988.
ECONOMICS 149
consumer nations finally began to introduce energy efficiencies, such
as better insulation in buildings, more efficient industrial processes and
vehicles that used less fuel per kilometre. In addition, the higher oil prices
encouraged increased exploration and production in non-OPEC countries.
OPEC was faced with lower oil demand and greater competition as
non-OPEC production increased 10 million bbl/d between 1980 and 1986.
World oil prices began to fall.
During this period OPEC tried to set its production quotas at levels low
enough to stabilise prices, but individual members repeatedly broke ranks
and produced at higher rates. In 1985 Saudi Arabia, which had been acting
as a ‘swing producer’ and cutting its production to stop the price free
fall, suddenly tired of this practice. Saudi linked its price to the crude oil
spot market and increased its own production from 2 million to 5 million
barrels a day. In response to this induced oversupply world prices fell
below US$10 a barrel in mid-1986.
Prices remained weak for the remainder of the 1980s and into the early
1990s, with the exception of a short spike in 1990 linked to the uncertainty
surrounding the Iraqi invasion of Kuwait. However by the mid-1990s
prices had begun to rise again on the back of a strong US economy and high
demand in Southeast Asian countries. World oil consumption increased
more than 6 million barrels a day during the 1990–1997 period — 95 per
cent of this rise absorbed in Asia.
In another piece of poor OPEC management and timing, the OPEC quota
was increased by 10 per cent to 27.5 million bbl/d in 1997 just at the time
of the Asian economic crash which saw a rapid decline in consumption.
Oil prices fell rapidly in 1998 until belated OPEC remedial moves to reduce
quotas again moved prices back above US$25 a barrel.
Prices see-sawed for the next three years including a rise in 2000 after Y2K
computer network problems did not eventuate and a fall in 2001 after the
World Trade Centre terrorist attack in New York. Prices moved into the
US$25 a barrel range again by early 2002.
Price impacts
There are a number of factors within the petroleum industry linked to the
prevailing price of crude oil.
Rig count — the number of exploration drilling rigs, both on and offshore,
is often seen as a barometer of the industry’s activity. The number of rigs
around the world rose steadily following the price rises of the 1970s as
explorers took to the field buoyed by the potential higher rewards from
new discoveries. The number declined again after the price collapse of the
mid-1980s, albeit with a year’s lag between the start of price decline and
the fall in the rig count. In recent years the number of rigs is rising again
although the response time of rig count to significant price changes is now
down to a few months.
Well completions — not all wells that discover oil (or gas) are completed
for production. The general rule is that if the well can produce sufficient oil
or gas to cover the cost of completion and subsequent ongoing production
costs it will be developed. Hence, a high oil price will improve the viability
of small discoveries that may be marginal at low prices, and increase the
number of economic well completions.
ECONOMICS 151
Workovers — a workover is an operation to repair or perform maintenance
on an existing production well, such as replacing tubing and pumps. If oil
prices are low, workover activity may be deferred until the cost can be
justified by the price received for rejuvenated production. If prices stay
low, workovers may be foregone altogether and a well kept in production
only as long as it produces a positive cash flow.
New technology — low oil prices can be a catalyst for improved technology
and efficiency in exploration, development and production techniques.
In recent times many oil companies have cut their costs to the extent that
they can still make a profit from new projects down to an oil price of
US$15 a barrel. Equally, refineries have been improved to accept inferior
low quality heavy and sour (high sulphur content) crudes to take advantage
of their low price in relation to light crudes and still manufacture a wide
range of products.
Conversely, when crude prices are high, exploration of deep water and
other difficult prospects becomes more attractive, and this in turn can lead
to advances in technology so they can be reached affordably.
Some gas is associated with oil production and hence to stop gas flow
will mean stopping oil as well.
ECONOMICS 153
Historically demand for natural gas has been seasonal. As recently
as the 1970s, gas discoveries were considered as second prize after oil.
Markets were limited and often it was left in the ground, especially when
discoveries were made in remote areas. It was also capital intensive, with
large up-front costs and long-term contractual arrangements.
Recently, however, the demand for natural gas has increased markedly.
It is the fastest growing source of energy for generating electricity, and
overall it now makes up about 22 per cent of the world’s energy mix.
In today’s environmentally-conscious world natural gas is recognised
as an abundant, clean-burning fuel. In the USA, for instance, natural gas
used for power generation grew from 15.5 per cent in 1992 to 26.6 per cent
in 2002. The use for power generation has also begun to smooth out the
seasonal nature of demand.
This distillation process separates the crude into eight basic components
which are then subjected to a secondary refining process known as cracking.
This usually combines more intense heat in the presence of a zeolite
catalyst — hence the term catalytic cracking or cat cracking. The treatment
rearranges the particular fraction’s molecules which are then sorted and
blended, sometimes with the addition of other chemicals, to make final
products like kerosene, petrol, diesel, lube oils and asphalts.
Natural gas
Pipeline gas
Natural gas flows from the wellhead to production facilities that initially
separate out oil, condensate and water. This is followed by a process to
remove remaining water and any sulphur compounds and ‘scrubbing’ to
remove inert gases like nitrogen and carbon dioxide as well as natural gas
liquids such as butane and propane. Sometimes ethane is also removed.
The remaining methane sales gas is piped to market or it is liquefied to be
transported as LNG.
The cooling cycle begins with the compression of a low pressure gas
(a refrigerant). Compression raises its temperature and pressure. The warm
high pressure gas is then passed through a condenser where it gives up its
heat to a coolant (which may be water or the directed flow of ordinary air).
The refrigerant’s temperature falls and it liquefies. Using the principle that
the lower the pressure, the lower the boiling point, the refrigerant is then
passed through an expansion valve to lower its pressure.
With the low temperature thus produced, the refrigerant can then be used
to take heat from the raw natural gas stream. This is done in an evaporator
where a heat exchange lowers the temperature of the natural gas and
increases that of the refrigerant to the point where the latter regasifies.
The refrigerant gas is returned to the compressor to begin its cycle again,
while the continuous heat exchange in the evaporator cools the natural gas
stream to its liquefaction point.
To keep the LNG in a liquid state, special steels and insulating materials
are used in the tanks in which it is stored, as well as in the loading lines to
seagoing LNG carriers and in the carriers onboard cargo tanks. Despite this,
a proportion of the LNG inevitably evaporates. This so-called boil-off gas is
compressed and recycled back to the LNG plant’s fuel system. In the LNG
carrier the boil-off gas is used to fire the vessel’s boilers.
N2 Nitrogen
H2O Water
There has been some work done on the design of floating offshore LNG
plants as well as locating LNG plants on artificial islands, but as yet there
has not been any commercial application.
Methanol
Another process of growing importance and using natural gas as a
feedstock is the production of methanol. Methanol in turn can be used
as a feedstock for chemical manufacture, such as acetic acid and
formaldehyde, and is being considered as a fuel for power generation
as well as in fuel cell technology. In addition it can be used as a petrol
extender, i.e. blending small amounts with petrol for use in an internal
combustion engine. Methanol is also a mid-stage in the process for making
petrol from natural gas.
Methanol plants are relatively common around the world. One of the best
known is in New Zealand which uses gas fed in from fields in the Taranaki
Basin off the west coast of the North Island. At one time it also took the second
stage to produce petrol, but this is now a minor side in the plant’s operations.
Ammonium
Hydrogen Ammonia Fertilisers
Sulphate
Urea
Methanol formaldehyde
Plastics &
Adhesives
Ethanol Chemicals
Plastics &
Styrene Adhesives
Naphtha Benzene
Insecticides
Cyclohexane
Synthetic
Fibres
Xylene
Polyesters
Paints, Varnishes
Toluene
Phenols Plastics
Synthetic Rubber
Butadiene Chemicals
Plastics,
Propylene Acetone
Synthetic Fibres
The island concept however, is under design feasibility stage for the
proposed Tassie Shoals 1.7 million tonnes per year methanol project
planned for shallow water in the Timor Sea off northern Australia, which
will take gas from the nearby Evans Shoal field.
Petrochemicals
Some of the products from the oil refinery cat cracker and the gas
fractionation plants are further treated by refrigeration, compression and
chemical reaction in a separate plant to produce a range of petrochemicals.
The most familiar of these are polymers or plastics such as polyethylene,
polypropylene, nylon and perspex. Petrochemical products also include
synthetic rubber, pesticides, fertilisers and a host of solvents which are
used as additives in petrol, anti-freeze, pharmaceuticals, foods, cosmetics,
paint and detergents.
Driller – the senior member of the drilling rig crew who manages the
drilling operation and keeps a log or drilling report which is a narrative
account of events on the rig floor during his/her tour of duty.
Motorman – a member of the drilling rig crew who maintains the prime
mover motors that keep the drill turning.
Mud Engineer – plans the type and weight of drilling mud that best suits
the formations being drilled.
Seismic Operator – a member of the seismic crew who records all the data
from the seismic pulses using specialised computer equipment.
Vibe Operator – a member of the seismic crew who drives the vibroseis
trucks and operates the vibrators at specified points along the survey line.
Other Roles
In addition to the above, there are a number of positions in the petroleum
industry that call for specialisation within broader professions. Examples
include lawyers who specialise in areas like joint venture contracts, lease
agreements and production sharing contracts. There are finance people
liaising with banks and lending institutions and looking after project
finance negotiations, and economists who become involved in corporate
strategy. There are safety specialists and industrial relations people as well
as those skilled in personnel and recruitment for the specialised jobs in the
petroleum industry. And there are those involved in the medical side and
community liaison. The petroleum industry, more than most, is made up
of a vast range of skills and job descriptions.
Abbreviations
Some common abbreviations and their metric equivalents used in the
petroleum industry are:
basin – a dip in the earth’s crust usually filled or being filled with sediment.
It is a basic concept in petroleum geology.
blowout preventer – a system of valves and rams set in a well which can
be closed successively to counteract the uncontrolled rise of oil or gas from
a reservoir below.
boe – barrels of oil equivalent. A figure used when expressing the combined
volume of oil and gas reserves.
cap rock – an impermeable layer of rock that traps or halts the upward
movement of oil and gas, forming the top or cap of a reservoir.
casing – steel pipe screwed together to line the inside of a well bore and
cemented into place.
casing shoe – a heavy section steel tube fitted to the lower end of a casing string
to protect the end of the string from damage when running into a well.
GLOSSARY 171
cat cracking – a secondary refining process which uses heat and the presence
of a catalyst to ‘crack’ apart the molecules of the various components of
crude oil obtained from the primary distillation process to form refined
petroleum products.
Christmas tree – the system of valves and controls placed at the wellhead.
city gate – the point at which high pressure pipelines deliver natural gas to
low pressure pipelines for distribution to individual users.
closure – a term used to indicate that a trap exists in the subsurface and
there are no avenues for hydrocarbons (if present) to escape.
cuttings – the broken pieces of rock formed by the bit during drilling.
These are flushed up the well and examined by the well site geologist to
determine the type of formations being drilled.
deviated well – a well whose path has been deliberately diverted from
the vertical.
diamond bit – a drill bit with impregnated diamonds as the cutting edge.
dipmeter – an instrument lowered down the well to measure the dip of the
drilled formations relative to the well.
GLOSSARY 173
downtime – the time an operation is postponed, usually due to bad
weather or mechanical failure.
draw-works – the hoisting winch for handling drill pipe and casing on a rig.
drill collar – the top of a well, usually a cemented section from which the
conductor pipe is hung.
drill pipe – steel pipe screwed together and used to carry and rotate the
drilling tools in a well and to permit the circulation of drilling fluid.
drill stem test – a valved test tool is lowered down a well on the end of the
drill string to a specific reservoir formation and the valve opened to admit
formation fluids.
drilling line – the wire cable on a rotary rig, one end of which is wound
around the drum of the draw-works and the other passes through the
crown and travelling block sheaves to a fixed point on the derrick frame.
As the wire round the drum is wound in or paid out, it is the means of
raising and lowering the travelling block.
dry gas – natural gas (methane and ethane) with no significant content of
heavier hydrocarbons.
extended reach well – a well in which the horizontal distance from the
wellhead to the target location is much greater than the vertical depth to
the reservoir horizon.
fault – a break or fracture in the earth’s sub-strata where one side of the
break moves relative to the other.
FEED – front end engineering and design. This process provides definitive
costs and technical data on a proposed project to enable a decision on final
commitment to construction.
fishing – to retrieve equipment which has fallen into or is caught in the well.
flaring – the practice of burning off waste gas or oil as a safety measure in
a refinery or during a test of an exploration well. It is rarely done during
production as associated gas is used or returned to the reservoir.
flat spot – a flat trace on the seismic profile indicative of a fluid interface
in the subsurface.
GLOSSARY 175
FOB – free on board, where a buyer of a cargo of petroleum or petroleum
product arranges the shipping from the seller’s port.
gas cap – the natural accumulation of associated gas in the top of an oil
reservoir.
gas oil – a medium distilled oil from the refining process that is intermediate
between light lubricating oils and kerosene. Used to produce diesel fuel
and in heating and air conditioning systems.
gas/oil ratio (GOR) – the ratio of gas to oil by volume, measured during
a production test.
gross pay – the total thickness of a reservoir rock, including the impervious
layers which do not contain hydrocarbons.
heli-rig – a land rig capable of being broken down into loads small enough
to be carried by a helicopter. Usually used in inaccessible terrain to replace
land transport.
in situ (in place) – refers to total oil or gas reserves contained in a reservoir
in the ground as opposed to those reserves which may be recovered.
isogals – contour lines drawn through points of equal gravity values and
referring to the ‘gal’ which is the unit of gravity measurement.
jack-up – a type of mobile drilling rig which jacks its legs down to the sea
bed and then hoists its deck and drill floor above the sea surface.
GLOSSARY 177
jet bit – a drilling bit with nozzles through which fluids like air, mud or water
are forced under pressure, thus breaking up the formation to be penetrated.
kelly – hexagonal or square pipe about 15 metres long attached to the top
of the drill string and turned by the rotary table. It is used to transmit the
twisting movement from the rotary machinery to the drill string and thus
the bit.
kelly bushing – a piece of equipment which fits around the kelly at the
point where it passes through the rotary table. It is often used as a datum
from which to measure the depth of a well.
kerogen – the organic matter which is the base for the formation of oil or
gas.
light crude – generally refers to crude oil with an API gravity of 30 degrees
or more.
LNG train – the liquefaction of natural gas to form LNG is carried out in
a refrigeration unit that has four main elements in the cooling cycle — a
compressor, a condenser, a pressure-expansion valve and an evaporator.
A single liquefaction unit is called a train. An LNG plant may comprise
just one train. Larger plants comprise a number of trains arranged side by
side each doing exactly that same liquefaction task.
marine riser – the conductor pipe for offshore wells. It extends from the
drill floor to the sea bed.
GLOSSARY 179
migration – the movement of oil/gas from a petroleum source rock into
and then within a reservoir rock.
monkey board – the small platform high in the derrick of a rig occupied by
the derrickman when guiding stands of drill pipe and casing to and from
storage racks during drilling operations.
moonpool – the open hole in the centre of the hull of a drillship through
which drilling takes place.
net pay – the aggregate thickness of only those parts of the reservoir which
contain and produce hydrocarbons.
on stream – in production.
open hole – refers to a well which has no casing or which is cased only to
the top of the reservoir section.
override interest – this occurs when a company holding the permit sells all
its working interest to an incoming party in return for an agreed percentage
of the proceeds from any commercial discovery.
paper crude – crude oil which is sold on the futures market, but which will
not be physically produced for several months or longer.
percussion drilling – a system whereby the drill bit penetrates rock with a
hammer action. The drill can either be dropped using its own weight and
gravity or it can be pressure driven into a rock face.
perforations – holes punched through the casing of a well at the pay zone
to allow oil and gas to enter the well.
pig – a mechanical device sent through a pipeline to scour the inside walls
or to run internal checks on the integrity of the line.
plugged and abandoned – where all the reservoir and high pressure zones
in a well are sealed off with cement so that no fluids can escape after the
drilling rig leaves the location.
GLOSSARY 181
porosity – a measure of the pore space within a rock and expressed as a
percentage of volume.
recovery factor – the amount of oil or gas that can be recovered from a
reservoir is considerably less than the total volume of hydrocarbons
actually in place. Recovery factor is expressed as a percentage of the total
reserves believed to be in place.
rolling cutter bit – a bit with hardened steel or tungsten carbide teeth of
varying lengths and spacings mounted on three roller cones.
rotary drilling – a system whereby a bit is forced against a rock face and
mechanically rotated to penetrate the various formations.
GLOSSARY 183
rotary swivel – the part of a rotary drilling rig which connects the travelling
block to the drill string.
rotary table – a flat plate in the drill floor which is turned mechanically
at varying speeds and directions imparting the rotary action to the drill
string which passes through its centre.
roughneck – a rig worker who handles the drill pipe and other equipment
on the drill floor.
round trip – the complete operation of pulling out the drill string from a
well (for instance to change a bit) and then running it back into the well.
sales gas – natural gas that is sold into the distributor/retail market after
being treated to remove impurities.
seep – a point where migrating oil or gas, not already trapped, reaches the
earth’s surface.
shale shaker – equipment near the rig floor which separates the drill
cuttings from the drilling mud.
side wall coring – is the extraction of a small core of rock from the side
of a drill hole. It is obtained by lowering a percussion gun to the required
depth and firing a small core tube into the well wall. The core in the tube
is then pulled back to the surface.
slim hole drilling – drilling a hole where 90 per cent of its length has a
diameter of seven inches (180 millimetres) or less. The smaller hole and
casing sizes result in reduced costs and are sometimes used in the initial
phase of an exploration drilling program.
slug catcher – a device which uses a very long length of pipe to create
a pressure drop in an incoming natural gas pipeline sufficient to allow
‘slugs’ of associated heavier hydrocarbons like condensate to drop out and
be separated from the gas flow.
spot market – the sale of individual shipments of crude oil priced at the
international market rate at the time of sale.
GLOSSARY 185
stratigraphy – a description of the rock formations in sequence from top to
bottom in a sedimentary basin.
thin stringers – a term referring to oil and gas reservoirs that measure a
few metres or less in thickness.
three dimensional seismic survey (3D) – a survey with seismic lines set
out in close grid pattern to gain better resolution of detail in an area.
time map – a plan of mapped horizons from the seismic sections where the
contours connecting equal values in times of waves reaching the geophones
are plotted on the grid map for the survey. To convert this to a geological
map, velocity measurements are used to change time to depth values.
top drive – a drilling system where a motor is attached to the top of the
drill string in the rig derrick to impart a rotary action directly, rather than
use a kelly and rotary table.
travelling block – a large pulley with sheaves at the top end that allow
the drilling line to pass through and a hook at the bottom end which is
attached to the drill pipe. Raising or lowering the drilling line will move
the travelling block and the attached drill pipe up or down within the
derrick.
turbo drill – a drill bit which is rotated via a multi-stage turbine mounted
at the bottom of the drill pipe. Power to rotate is supplied by the drilling
fluid being pumped down hole from the surface.
GLOSSARY 187
up-dip – a term referring to any point in a reservoir that is higher up in
the structure or trap.
wet tree – a subsea wellhead where the equipment is exposed to the sea.
wildcat – the first well drilled in a new area. It can also mean the first well
in a new structure or prospect.
SPEAKING OIL&GAS
bhpbilliton.com
United States of America
BHP Billiton Petroleum (Americas) Inc
OIL&GAS
Written for BHP Billiton Petroleum Pty Ltd
by Rick Wilkinson
United Kingdom
BHP Billiton Petroleum Ltd
Neathouse Place
London SW1V 1LH
Tel: (44 20) 7802 7000
Fax: (44 20) 7802 7557
Australia
BHP Billiton Petroleum Pty Ltd
Central Park
152-158 St Georges Terrace
Perth WA 6000
Tel: (61 8) 9338 4888
Fax: (61 8) 9338 4899
Printed June 2006