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a r t i c l e
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Article history:
Received 9 October 2015
Received in revised form 4 December 2015
Accepted 21 January 2016
Keywords:
Nanofuels
Nanofluids
Energetic nanomaterials
Nanoparticle agglomeration
Droplet combustion
DarrieusLandau instability
Microexplosion
Atomization
Boiling
Flameacoustic interaction
Flame topology
Multiphase multicomponent droplets
Atomization control
a b s t r a c t
With the pressing need to meet an ever-increasing energy demand, the combustion systems utilizing fossil fuels have been the major contributors to carbon footprint. As the combustion of conventional energy
resources continue to produce significant Green House gas (GHG) emissions, there is a strong emphasis to
either upgrade or find an energy-efficient eco-friendly alternative to the traditional hydrocarbon fuels.
With recent developments in nanotechnology, the ability to manufacture materials with custom tailored
properties at nanoscale has led to the discovery of a new class of high energy density fuels containing
reactive metallic nanoparticles (NPs). Due to the high reactive interfacial area and enhanced thermal
and mass transport properties of nanomaterials, the high heat of formation of these metallic fuels can
now be released rapidly, thereby saving on specific fuel consumption and hence reducing GHG emissions.
In order to examine the efficacy of nanofuels in energetic formulations, it is imperative to first study their
combustion characteristics at the droplet scale that form the fundamental building block for any combustion system utilizing liquid fuel spray. During combustion of such multiphase, multicomponent droplets,
the phenomenon of diffusional entrapment of high volatility species leads to its explosive boiling (at the
superheat limit) thereby leading to an intense internal pressure build-up. This pressure upsurge causes
droplet fragmentation either in form of a microexplosion or droplet puffing followed by atomization
(with formation of daughter droplets) featuring disruptive burning. Both these atomization modes represent primary mechanisms for extracting the high oxidation energies of metal NP additives by exposing
them to the droplet flame (with daughter droplets acting as carriers of NPs). Atomization also serves as a
natural mechanism for uniform distribution and mixing of the base fuel and enhancing burning rates
(due to increase in specific surface area through formation of smaller daughter droplets). However, the
efficiency of atomization depends on the thermo-physical properties of the base fuel, NP concentration
and type. For instance, at dense loading NP agglomeration may lead to shell formation which would sustain the pressure upsurge and hence suppress atomization thereby reducing droplet gasification rate.
Contrarily, the NPs may act as nucleation sites and aid boiling and the radiation absorption by NPs (from
the flame) may lead to enhanced burning rates. Thus, nanoadditives may have opposing effects on the
burning rate depending on the relative dominance of processes occurring at the droplet scale. The fundamental idea in this study is to: First, review different thermo-physical processes that occur globally at the
droplet and sub-droplet scale such as surface regression, shell formation due to NP agglomeration, internal boiling, atomization/NP transport to flame zone and flame acoustic interaction that occur at the droplet scale and second, understand how their interaction changes as a function of droplet size, NP type, NP
concentration and the type of base fuel. This understanding is crucial for obtaining phenomenological
insights on the combustion behavior of novel nanofluid fuels that show great promise for becoming
the next-generation fuels.
2016 Elsevier Ltd. All rights reserved.
Abbreviations: NP, nanoparticle; CNT, carbon nanotubes; FGS, functionalized graphene sheets; PLR, particle loading rate; Lel, liquid phase Lewis number; R, initial droplet
radius; Rf, flame stand-off distance; a, ejection impact parameter; DL-instability, DarrieusLandau instability; SEM, scanning electron microscope; EW, ethanolwater; N,
bubble population; N/V, bubble population density; Af, projected flame area; /, droplet void fraction; f MR , most flame-responsive excitation mode.
Corresponding author.
E-mail address: sbasu@mecheng.iisc.ernet.in (S. Basu).
1
Equal contribution by both authors.
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2016.01.053
0017-9310/ 2016 Elsevier Ltd. All rights reserved.
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Contents
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The potential advantages of nanostructured additives are attributed to their intrinsically high reaction cross sections, high specific
surface area and high density of surface functionalities. At
nanometer length scale a particle contains thousands of atoms
and as the particle size goes below 510 nm the ratio of surface
to bulk atoms increases rapidly. For instance, for a spherical iron
crystal the ratio is 25% at 5 nm and increases to as high as 90%
at 1 nm [32]. At such high density of surface atoms the bulk material tends to display the properties of surface atoms. As an example,
NPs have lower freezing and melting point, heat of fusion [3335]
and sintering temperatures [36] compared to their micron and larger sized counterparts. A higher specific surface area at nanoscale
also allows for increased reactivity [37,38] and catalytic activity
[39]. However, there is a lower limit to which the NP size can be
reduced since with decreasing particle size, the increasing thickness of inert oxide layer now constitutes a major mass fraction of
the particle which outweighs the benefits of high energy density.
Nanofluids display enhanced thermal conductivity (that increases
with temperature and decreases with particle size), mass diffusivity and radiative heat transfer and aids faster ion transfer [4045].
Optically enhanced radiative properties and high thermal conductivity accelerate the thermal exchange process between fuel droplets and the surrounding air. For instance, a 150% augmentation
in the thermal conductivity of engine oil has been reported with
the addition of 1 vol.% carbon nanotubes (CNTs) [46]. Since NPs
are easy to disperse and added only in dilute concentrations to
the host fluid their physical properties such as surface tension, viscosity and density are not altered substantially. For example, Tanvir and Qiao [47] reported that even with the addition of 3% by wt.
NPs, the variation in surface tension of ethanol and n-decane based
fuels is negligible (less than 5%; measured using the pendant drop
method).
From an application viewpoint, recent studies have considered
the direct usage of NPs as diesel fuel additives in compression ignition engines [4860]. They demonstrated a reduction in CO, HC and
NOx exhaust emissions and ignition delay time with a corresponding increase in the brake thermal efficiency and decrease in break
specific fuel consumption. Currently the usage of nanofluid fuels in
practical combustors as combustion promoters is however quiet
restricted. Limitations arise from: (1) inherent tendency of
nanoparticles to aggregate (through mechanisms like differential
settling, perikinetic or orthokinetic particle transport) and form
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Fig. 3. Mode A: High speed images of a single catastrophic micro-explosion. Mode B: low intensity continuous atomization featuring bulk droplet shape oscillations. Scale
bars equal 2 mm.
randomly across the droplet surface. The other state involves the
formation of a single bubble which grows and exhibits (DarrieusLandau) instability at the evaporative liquidvapor interface.
Nanofuels exhibit distinct behavior with respect to bubble
inception, shape oscillations and generation of satellite droplets.
The droplet gasification effected by flame envelope and the connecting internal flow field lead to particle aggregation through a
combination of perikinetic, orthokinetic and differential settling
mechanisms. This agglomeration process alters the ebullition process in burning nanofluid fuel droplets. The micro-scale agglomerates act as preferential nucleation sites for bubble inception.
Additionally, the dispersed nanoparticles can also alter droplet
oscillation characteristics through changes in properties like viscosity and surface tension. Droplet oscillations have also been
observed in precursor droplets (with dissolved salts) due to chemical reactions but in a non-combusting environment. For example,
our recent study on vaporizing cerium nitrate precursor droplets
[75] showed that chemical transformation results in in-situ production of nanoceria and gaseous NOx. The production of NOx leads
to pressure rise which forces the droplet into a swell-shrink cycle.
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Subsequent section offers insights on bubbledroplet interactions and various types of self-excited instabilities in burning droplets. Particularly newer blends of fuels can be engineered to
undergo preferential instabilities leading to homogeneous combustion and higher efficiency. Understanding instabilities in a
burning droplet, the nature of internal two-phase circulation and
the multiscale mechanisms responsible for droplet shape oscillations forms a basis for engineering novel fuels. In this review article, we will focus exclusively on the droplet scale transport with
and without nanoparticles. This offers an exclusive option to
understand and design the fundamental building block of spray
combustion.
1.2. Studies on combustion characteristics of nanofluid fuel droplets
Although the potential benefits of energetic nanoscale additives
as combustion promoters is well established the combustion of
nanofuels at the droplet scale has received little attention. Literature search reveals that there are only handful studies that have
investigated the combustion behavior of NP laden fuel droplets.
For instance, Tyagi et al. [7] reported that the hot-plate ignition
probability of NP laden diesel droplets (in the range 688768 C)
is significantly higher than that of pure diesel droplets. Specifically,
the ignition probability is markedly higher for both n-Al and
n-Al2O3 droplets compared to pure diesel. However, the enhancement in ignition probability is not correlated with the variation
in particle size or type.
In a seminal study, Gan et al. [76] compared the combustion
behavior of millimeter sized droplets containing micron and
nanoscale Al additive. They observed that stabilized n-C10H22/
nano-Al dispersion droplets undergo five distinct combustion
stages: preheating, classical combustion, l-explosion, surfactant
flame and aluminum droplet flame (Fig. 4). In contrast, stabilized
n-C10H22/micro-Al dispersion droplets underwent only three distinct stages: preheating, classical combustion and l-explosion
(Fig. 5). For same initial particle loading rate (PLR) and surfactant
concentration a single l-explosion occurred later and with a much
stronger intensity in l-suspensions where most particles were burned.
However, nanosuspensions underwent a series of l-explosion events
releasing NPs continuously. This finally resulted in large agglomerates whose combustion took longer time and was less complete
due to oxide shell formation. This distinct burning behavior of
nano vs. micro suspensions was due to the distinct structure of
particle agglomerates formed during combustion. Gan et al. [76]
reported that in nanosuspensions particle aggregation was
dominated by Brownian diffusion (perikinetic transport) which
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Table 1
Nanofluid fuel droplet studies reported in current literature.
References
Diesel
No Surfactant
C2H5OH
No surfactant
n-C10H22
S: Sorbitan Trioleate
Gan et al. [90]
B (80 nm)
C2H5OH
Fe (25 nm)
No surfactant
n-C10H22
S: Sorbitan Oleate
n-C7H16
Kerosene
S: Oleic acid
Kerosene
S: Oleic acid
n-C7H16
S: Oleic acid
T: 400800 C
P: 0.1 MPa
Effect of particle loading rate on autoignition properties
at elevated temperatures
T: 600850 C
P: 0.1 MPa
Kerosene
S: Oleic acid
C2H5OH/H2O
C2H5OH/H2O
C2H5OH/H2O
C2H5OH/H2O
RP-2 (Rocket
propellant grade 2)
C2H5OH
No surfactant
Toluenediethyl
ether fuel mixture
PLR) with ethanolwater blend as the base fuel and (2) a pure ethanolwater blend. However, the conclusions are generic and applicable to most droplet systems containing trace amounts of
nanoparticles.
Both ethanolwater and ethanolwater with nanoceria droplets
(pendant mode) burn in natural convection mode with a teardrop
shaped flame envelope. The droplet is surrounded by a quasisteady diffusion flame showing a maximum fluctuation of 6% in
the flame stand-off distance Rf. In nanoceria laden droplets the
satellite droplets formed during atomization events serve an additional purpose of transporting NPs/particle aggregates to the flame
front where they burn with a characteristic reddish-yellow glow
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Fig. 6. Phenomenology of single droplet combustion (with and without nanoparticles) (a) Time frozen snapshots of nanofuel droplet flame. Dotted circles indicate streaking
of micro-scale particle aggregates. These are transported to the flame envelope via fragmented daughter droplets (DD). DDs are formed during localized, secondary break-up
of the parent droplet following bubble ejections and act as parcels or carriers for NP transport to the flame. (b) Time frozen images of bi-component (ethanolwater) droplet
flame without nanoadditives. (c) Instantaneous images of deformed droplet: acquired at 15,000 fps at spatial resolution of 3.9 lm/pixel. (d) Temporal variation of the flame
stand-off distance (Rf) for droplet flame envelope is shown alongside [63]. Reprinted with permission from [Ankur Miglani, Saptarshi Basu and Ranganathan Kumar, Insight
into instabilities in burning droplets, Physics of fluids 26, 032101 (2014)]. Copyright [2014], AIP Publishing LLC.
(Fig. 6). Also, the droplet gasification rate reduces with increase in
nanoparticle concentration due to the formation of a gelatinous
shell (towards the end of droplet lifecycle) that inhibits liquid
phase diffusion. The surface regression timescale for a 2 mm fuel
droplet usually varies from 12 s. However, the timescale of droplet disruption/atomization events (shown later) is much shorter
compared to the droplet gasification rate. Fig. 6 illustrates the phenomenology of single droplet combustion.
2.1. Ebullition process induced volumetric shape oscillations
Miglani et al. [63] first analyzed in details the ebullition process
inside millimetre sized nanofluid fuel droplets burning in pendant
mode. They found that concurrent, multiple ejections of microbubbles are triggered shortly after their incipience causing
localized fragmentation of the primary droplet. These localized
fragmentations produce a cloud of daughter droplets surrounding
the parent droplet similar to a sputtering effect. Such bubble
expulsions are persistent throughout the droplet lifecycle and
are characterized by a timescale of about O (2 ms) and discharge
velocities of the order of 5 m/s. These are termed as minor ejections. The frequency and intensity of such ejections however varies
as the droplet lifetime progresses. Moreover, as the atomization
process is three dimensional and random in nature the experimental runs are stochastic. Consequently, the droplet shape oscillations
may not be solvable by standard modal analysis methods in order
to resolve different deformation modes. In this light, droplet deformation may be understood based on certain physical parameters.
For instance, Miglani et al. [63] proposed that apart from the extent
of accumulated superheat the relative ratio of evacuated vapor
space and the instantaneous droplet volume during ejection is
primarily responsible for volumetric droplet-shape deformation.
This was quantified by an ejection impact parameter [63,64,83]
aglobal t
n
X
p
j1
3
dj;eject
!,
p
6
D3eject ;
0 6 aglobal t < 1
where numerator represents the total vapor phase volume that collapses in the droplet interior during n simultaneous expulsion
events at a given instant and dj, D denote projected area diameters
of jth bubble and parent droplet respectively at the pre-ejection
instant.
The ejection parameter a is akin to a deformation index which
quantifies the extent of distortion in the overall droplet geometry
following bubble expulsions. aglobal represents a cumulative effect
of several expulsion events at any instant of the droplet lifetime.
Similarly alocal t represents a relevant parameter for localized single expulsion event that has maximum deformation inducing
potential at any given instant. Further it was shown that aglobal
and alocal vary directly with the bubble ejection frequency (n per
unit time), statistical bubble size distribution and inversely with
the droplet surface regression rate.
Miglani et al. [63] defined another parameter termed as droplet
void fraction (/) that measures the fraction of instantaneous droplet volume, V, that is occupied by the bubbles. This represents
the combined contribution of the bubble crowd density (i.e. n/V)
and the bubble size distribution towards instantaneous vapor
space volume and is given by:
/t
N
X
3
di =D3
i1
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Fig. 7. Dynamic shape deformation during a major bubble ejection. (a) Post coalescence bubble growth and droplet swelling, (b) collapse of vapor bubble space and
volumetric droplet shrinkage, (c) formation of standing liquid jet and droplet shape transition to lenticular geometry, (d) post-ejection first axis-switching and (e) postejection second axis-switching. Symbols tc and ts denote the time periods of constant and stagnated bubble growth respectively. The scale bar equals 1 mm [63]. Reprinted
with permission from [Ankur Miglani, Saptarshi Basu and Ranganathan Kumar, Insight into instabilities in burning droplets, Physics of fluids 26, 032101 (2014)]. Copyright
[2014], AIP Publishing LLC.
pAp
during a major bubble ejection with alocal, max = 0.5 (From Fig. 7) showing that the
droplet undergoes a continuous swell-shrink cycle (i.e. puffing, de-puffing) (a): preejection small scale surface undulations, (b): pre-ejection droplet swelling, (c):
bubble collapse and ejection, (d):post-ejection shrinkage and (e): recovery period
characterized by continuous swelling and shrinking as droplet restores its
geometry.
Fig. 9. Critical length scales for estimating volumetric droplet shape oscillations.
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Fig. 10. Dynamic surface deformation during a minor bubble ejection. (a) bubble coalescence, (b) lamella dome formation, (c) liquid sheet rupture and gas escape from within
the bubble, (d) formation of surface crater, (e) depression fill-up and inception of standing liquid jet (ligament), (f) ligament growth and upward transport due to surface
disturbance from adjacent minor ejection event, (g) onset of ligament break-up and (h) ligament necking and daughter droplet pinch-off. For the image sequence snapshots
are at time instants (a) 0, 0.2 and 0.47 ms, (b) 0.53 ms, (c) 0.6 and 0.67 ms, (d) 0.73 ms, (e) 0.87 ms, (f) 1.33 ms, (g) 1.47 ms and (h) 1.6, 1.67, 1.8 and 2 ms. The local ejection
impact parameter for this event is 0.057. The Scale bar equals 1 mm [49]. Reprinted with permission from [Ankur Miglani, Saptarshi Basu and Ranganathan Kumar, Insight
into instabilities in burning droplets, Physics of fluids 26, 032101 (2014)]. Copyright [2014], AIP Publishing LLC.
Fig. 11. Regimes in ebullition activity based on normalized bubble population and
droplet void fraction (shown inset). Dotted lines with blue markers: nanoceria
dispersion droplet. Dotted lines with black markers: for ethanolwater droplet
(without nanoadditives). Symbols I, II, III and IV denote the regimes is droplet
deformation cycle based on the maximum, local ejection impact parameter. Time is
normalized with the total droplet lifetime (tl) [63]. Reprinted with permission
from [Ankur Miglani, Saptarshi Basu and Ranganathan Kumar, Insight into
instabilities in burning droplets, Physics of fluids 26, 032101 (2014)]. Copyright
[2014], AIP Publishing LLC. (For interpretation of the references to colour in this
figure legend, the reader is referred to the web version of this article.)
C
Relativ e circumference increase C t p 1 C C C
2 p Ap
3
Fig. 12. Two-part dynamic growth behavior of a major bubble during a single
isolated bubble regime, prior to ejection [63]. Reprinted with permission from
[Ankur Miglani, Saptarshi Basu and Ranganathan Kumar, Insight into instabilities
in burning droplets, Physics of fluids 26, 032101 (2014)]. Copyright [2014], AIP
Publishing LLC.
Ac
Ap
where, Ac 4Cp is the developed (actual) surface area or circumference (C) equivalent projected area and Ap is the actual projected
area. Fluctuations in circumference C and C are marked in Fig. 9.
Low values of alocal (Fig. 10) cause droplet surface wrinkling as
described earlier and is similar to the mechanism of bursting gas
bubbles at the liquid free surface as reported by Newitt et al.
[84]. Miglani et al. [63] demarcated four distinct regimes in the
droplet deformation cycle based on the intensity of bubble ejections that correspond to the regimes in ebullition activity. As illustrated in Fig. 11 these regimes are (I) bubble nucleation, (II) onset
of minor ejections (alocal, max 0.1); rapid rise in bubble population
but with slow bubble growth rate, (III) intermediate intensity ejections (0.1 < alocal,max < 0.3); decay in bubble population and (IV)
high intensity major ejections (alocal, max > 0.3); rapid growth in
bubble sizes with multiple coalescence events [6364,83].
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where ql, m, r denote the liquid density, bubble growth velocity and
interfacial tension at the vaporliquid interface respectively and
e = qv/ql where qv is the vapor bubble density. The calculations corroborated well with the experimentally determined values of smallest surface deformation length scales and growth rate.
2.3. Regimes in ebullition activity and effects of nanophase additive
To this point it is clear that the ejection impact parameter (a) and
droplet void fraction (/) are the key factors governing droplet
deformation and oscillations in volume. For bi-component droplets, the first and second global modes (described previously) play
dominant roles in determining droplet distortion dynamics. However in burning nanofluid fuel droplets, aggregation due to perikinetics and orthokinetics lead to the formation of a semi-solid
porous network of weakly bonded agglomerates (microns in length
scale). The porous crust significantly inhibits internal recirculation
and liquid phase diffusion thereby decreasing the gasification rate.
This leads to a reduction in a as can be seen by a consistently lower
value of alocal, max in case of a nanofuel droplet. Furthermore, the
gelatinous cocoon structure behaves like a low-stiffness elastic
membrane that can resist the pressure build-up due to the formation and growth of bubbles inside the liquid core. Thus, the formation of gelatinous shell promotes bubble entrapment which causes
a drastic reduction in bubble ejection frequency thereby leading to
damped oscillations. Miglani et al. [63] showed (Fig. 11) that bubble population in burning nanoceria laden droplets is consistently
higher than conventional ethanolwater droplets. During regime II,
the rate of growth of bubble population in nanoceria droplets is
significantly higher compared to EW droplet and there is a divergence in the bubble population curve; leading to a large off-set
at the peak (Fig. 11). This suggests that nanophase additives do
act as potential nucleation sites even at very dilute concentrations
(<1 vol.%). This is a key finding from their work indicates that the
dispersed NPs act as heterogeneous nucleation sites under volumetric heating by the surrounding flame envelope. In a scenario
where homogenous boiling could be achieved in burning
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Fig. 14. Schematic showing the summary of different regimes and key findings. Blue bars indicate the timescales of various events [63]. (For interpretation of the references
to color in this figure legend, the reader is referred to the web version of this article.) Reprinted with permission from [Ankur Miglani, Saptarshi Basu and Ranganathan
Kumar,Insight into instabilities in burning droplets, Physics of fluids 26, 032101 (2014)]. Copyright [2014], AIP Publishing LLC. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this article.)
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Fig. 15. High resolution, high speed images of dominant secondary atomization modes for nanofuel droplets with dilute concentrations (0.5% and 1 wt.%) of dispersed
nanoparticles: (a) High kinetic energy needle-type ligament with multiple point fracture. Images are at time instants t = 0.25, 0.33 and 0.45 ms, (b) Pin ejection (0.16 and
0.25 ms), (c) Needle ejection with both tip-base break-up (0.75, 0.83, 0.91 and 1.08 ms) and (d) low momentum needle ligament with only tip break-up (0.66, 0.75, 0.83, 0.91
and 1.4 ms). Scale bar equals 1 mm. High speed images of the disrupted flame envelope corresponding to these events are shown on the right. Scale bar equals 2 mm [83].
Reprinted from ASME Journal of Heat Transfer, 137(10), Ankur Miglani, Saptarshi Basu, Effect of particle concentration on shape deformation and secondary atomization
characteristics of burning nanotitania dispersion droplet, 102001, Copyright (2015), with permission from ASME.
relatively larger fractions of suspended NPs to the flame zone compared to dilute counterpart. The effect is twofold. Firstly the number density of nanoparticles in the flame front is consistently
higher as evidenced by the high speed images of the flame front
at different stages of burning. Secondly, the ejections of large parcels of liquid act as projectiles which perforate and distort the
flame front at the global scale (high speed images of Fig. 16). These
physical mechanisms were compiled by Miglani et al. [83].
Miglani et al. [83] presented unique secondary atomization
regimes as shown in Fig. 19. It should be noted that the boundaries
among secondary breakup-regimes are fuzzy and represent gradual transitions. The temporal variation of alocal, max, however, is well
correlated with the transitions in the relative dominance of these
modes at all concentrations.
Effect of initial PLR on burning characteristics was also studied
by Gan et al. [90]. They reported that the mechanism of bringing
out NPs from the droplet domain (a pre-condition for them to
burn) also varies with the base fuel. For instance, in ethanol based
droplet, disruptive behavior features continuous disruptions of
mild intensity while for n-decane based droplet it is marked by
multiple-time disruptions of high intensity (Fig. 19). For latter case,
high intensity break-up is due to a large boiling point differential
between n-decane and surfactant while in former case (with no
added surfactant), the boiling point differential between ethanol
water is nominally small leading to low intensity disruptions
(water condenses continuously on droplet surface during combustion). At dilute PLRs combustion behavior features simultaneous
burning of both the base fuel and NP i.e. a single stage integrated
burning. Contrarily, at dense PLRs combustion proceeds in twostages: (1) some part of NPs undergo integrated burning and (2)
most of the NPs burn as a large agglomerate at later stages when
base fuel has vaporized completely.
In another study, Javed et al. [91] investigated the evaporation
behavior at high temperatures (400800 C), however with a different base fuel (i.e. kerosene) and at dilute concentrations. First,
they demonstrated that micro-explosions are observed only at relatively high temperatures (700800 C) in the kerosene-based
nanofluid fuel droplets while they are absent in pure and stabilized
kerosene droplets. This indicates that the microexplosion phenomenon was solely driven by the presence of Al NPs which provided multiple heterogeneous nucleation sites and promoted
internal pressure build-up through bubble formation. Secondly,
the evaporation rate of nanofuel droplets is significantly affected
by the ambient temperature. Particularly, at relatively low temperatures (400600 C), the augmentation in gasification rate with Al
NPs addition is marginal. However, at relatively high temperatures
(700800 C), the evaporation rate it is substantially enhanced due
to the melting of NPs at droplet surface. Thirdly, the evaporationrate enhancement increases with the NP concentration up to
0.5%, after which it decreases and becomes lower than that of
0.1% NP suspension. The maximum increase was obtained at
800 C at 0.5% where the evaporation rate increased by 56.7%.
In a separate work, Javed et al. [81] studied the microexplosion
behavior of n-Al/kerosene droplets with dense PLRs (2.5, 5 and
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S. Basu, A. Miglani / International Journal of Heat and Mass Transfer 96 (2016) 482503
Fig. 16. High resolution, high speed images of dominant secondary atomization modes in a burning nanofluid fuel droplet with dense initial PLRs (5% and 7.5 wt.%). (a), (b)
Variants of Mode 4 type ejection: very low momentum, thick ligament break-up, (c) localized catastrophic droplet fragmentation. Scale bars equal 1 mm. High speed images
of flame disruptions corresponding to these events are shown on right. Scale bars equal 2 mm. Typical flame envelope distortion sequence following Mode 5 type secondary
break-up [83]. Reprinted from ASME Journal of Heat Transfer, 137(10), Ankur Miglani, Saptarshi Basu, Effect of particle concentration on shape deformation and secondary
atomization characteristics of burning nanotitania dispersion droplet, 102001, Copyright (2015), with permission from ASME.
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Fig. 17. Temporal variation of enhancement in circumference during different atomization modes. Different stages during Mode 5 type ejection are shown marked: (a) preejection period, (b) pre-ejection droplet swelling, (c) bubble collapse and ejection, (d) post-ejection droplet shrinkage, (e) onset of geometric shape recovery: post-ejection
first axis-switching and (f) full recovery to pre-ejection state.
Fig. 18. Regime plot showing the temporal distribution of dominant secondary break-up pathways at both dilute and dense concentrations [83]. Reprinted from ASME
Journal of Heat Transfer, 137(10), Ankur Miglani, Saptarshi Basu, Effect of particle concentration on shape deformation and secondary atomization characteristics of burning
nanotitania dispersion droplet, 102001, Copyright (2015), with permission from ASME.
Fig. 19. Different burning modes in n-decane/nano-Fe droplet with surfactants. Reproduced with permission from [90].
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S. Basu, A. Miglani / International Journal of Heat and Mass Transfer 96 (2016) 482503
Fig. 20. Schematic of droplet deformation pathway at 100 Hz pulsing mode; showing timescales of key inter-connected mechanisms [64]. Reprinted from Combustion and
Flame, 161 (12), Ankur Miglani, Saptarshi Basu, Ranganathan Kumar, Suppression of instabilities in burning droplets using preferential acoustic perturbations, 31813190,
Copyright (2014), with permission from Elsevier.
threshold beyond which the flame completely blows-off/ extinguishes at the most flame-responsive forcing frequency f MR . The
most responsive mode (f MR ) was identified based on its effect on
the flame structure: (1) at any given forcing amplitude the flame
exhibits highest levels of Rf and Af fluctuations and (2) the blowoff amplitude is lowest at f MR .
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Fig. 21. Distinct regimes in the droplet deformation cycle with noticeably different characteristics in internal bubble dynamics at flame responsive modes
(80 Hz 6 fP 6 120 Hz) as opposed to non-responsive modes (un-excited and 120 Hz < fP 6 200 Hz) [64]. Reprinted from Combustion and Flame, 161 (12), Ankur Miglani,
Saptarshi Basu, Ranganathan Kumar, Suppression of instabilities in burning droplets using preferential acoustic perturbations, 31813190, Copyright (2014), with
permission from Elsevier.
Fig. 22. 2D flame image sequences showing dynamic flame behavior in a single flame oscillation cycle at fP = 100 Hz. Yellow bars indicate the flame stand-off distance Rf.
Flame oscillation frequency fFR at responsive pulsing mode is shown. Reprinted from Combustion and Flame, 161 (12), Ankur Miglani, Saptarshi Basu, Ranganathan Kumar,
Suppression of instabilities in burning droplets using preferential acoustic perturbations, 31813190, Copyright (2014), with permission from Elsevier. (For interpretation of
the references to colour in this figure legend, the reader is referred to the web version of this article.)
500
S. Basu, A. Miglani / International Journal of Heat and Mass Transfer 96 (2016) 482503
than the acoustic time scale (s = 10 ms) and (3) although the negative half oscillation cycle helps in gathering fuel vapors through
flow reversal, Re in this state is nominally low (Re < 10) and a following positive half-cycle with a much greater Re (50) nullifies
this effect.
Based on the aforementioned factors that delay fuel vapor
build-up, it was postulated that it takes about 7 oscillation cycles
of the droplet flame (i.e. 7s = 1/14 Hz 72 ms) for enough fuel
vapors to build-up and reach a stoichiometric concentration (i.e.
a critical mixture fraction) for restoring the full-envelope flame
configuration. This explains physically why the droplet flame exhibits a strong frequency response at 14 Hz.
Since flame surface area is one of the indicators of its global heat
release, it is expected that with the flame present in partial envelope or wake burning configuration for considerable time (80% of
tc) a noticeable reduction in Af would result in markedly reduced
heat input (Q) to the droplet at responsive modes compared to
its non-responsive counterparts [64] i.e.
Z
Q 100 Hz
0
t FE
q_ FE tdt
Z
0
t PE
q_ PE tdt
tw
7
Here, q_ FE , q_ PE and q_ w indicate the oscillations in heat release during the full envelope flame, partial-envelope/side flame and wake
flame regimes respectively. Clearly, the reduction in heat input to
the droplet prolongs its lifespan. Moreover, as the droplet deformation indices a and / varies inversely with droplet gasification rate,
a reduction in droplet surface regression rate leads to altered
regimes in the internal boiling and relatively damped shape oscillations at responsive modes (this shown in Fig. 21).
5.3. Effect of flame response on internal ebullition dynamics
Miglani et al. [64] found that at the responsive 100 Hz pulsing
reduced heat input to the droplet resulted in a reduction in the
average droplet gasification rate by 20%. This caused delayed bubble nucleation (regime I) by initial 15% of tl and reduction in maximum bubble population. Consequently, the droplet deformation
indices were observed to have consistently low magnitudes
throughout the droplet life time i.e. / < 0.2 and alocal, max < 0.15
thus signifying suppressed atomization and a markedly low droplet shape deformation. This was substantiated by the complete
absence of regime IV and broadening of regimes I, II with regime
III extending for majority of the droplet lifetime (0.65tl).
However at non-responsive flame modes, the final regime IV
featuring high intensity bubble ejections with alocal, max > 0.3 is persistent for final 50% of the droplet lifecycle. Thus, in flame nonresponsive modes (0, 200 Hz) burning droplet suffers increasing
degree of deformation as time progresses; transitioning (regime
III) from low magnitude shape oscillations in regime I to intense
oscillations in final stages (regime IV).
Further, it has been reported that at non-responsive forcing
modes the DL instability occurs at millisecond timescale O
(100 ms) at the bubbledroplet interface during the pre-major
ejection transient regime [63]. This is because a continuous heat
input from the full-flame envelope present at these modes ensures
that the critical mass flux is sustained across the liquidvapor
interface for an active instability time period of ti 60 ms. However, at 100 Hz excitation, this DL-instability regime is absent. A
timescale estimate measured from experiments indicates that
flame residence time in in full envelope mode (tFE 15 ms) during
any cycle is one-fourth of the instability timescale ti; at 100 Hz
[50]. Since triggering of evaporative instabilities requires a
threshold heat flux [89] (consistent with the Landau mechanism),
S. Basu, A. Miglani / International Journal of Heat and Mass Transfer 96 (2016) 482503
501
Fig. 23. SEM photographs of combustion residue of stabilized 10 wt.% nano-alumina dispersion droplet in unpulsed configuration (a), (b) and at 100 Hz sinusoidal forcing (c),
(d). Magnified images of representative entrapped bubble cavity are shown in (b) and (d) [64]. Reprinted from Combustion and Flame, 161 (12), Ankur Miglani, Saptarshi
Basu, Ranganathan Kumar, Suppression of instabilities in burning droplets using preferential acoustic perturbations, 31813190, Copyright (2014), with permission from
Elsevier.
Miglani et al. [50] conjectured that the flame residence time per
cycle in full envelope state (tFE 15 ms) is not sufficient to supply
the required heat flux. As such DL instability appears to be
suppressed at 100 Hz excitation.
5.4. Effect of external harmonic pulsing on the structural morphology
of combustion residue
To provide further corroborating evidence that the regimes in
bubble statistics (population and number density) are altered at
the responsive modes Miglani et al. [64] conducted a similar set
of experiments with nanofluid fuel droplets. These experiments
offered two new insights. First, they enabled the investigation of
explosion blow holes in the final precipitate that resulted from
bubble ejection events (using ex-situ SEM analysis). Secondly,
nanoparticle laden droplets offer flexibility in testing the effect of
selective acoustic pulsing in controlling the morphology of final
combustion residue. This is pivotal for materials manufacturing
industry where flame synthesis is used for producing nanophase
powders from colloidal droplets.
It is evident from the SEM micrographs of the final precipitate
(Fig. 23; as reported by Miglani et al. [64]) that the size and population density of explosion holes and size of trapped vapor bubble
cavities (i.e. structural porosity measures) are noticeably higher at
the non-responsive frequencies as compared to their responsive
counterparts. Since porosity is expected to be higher in droplets
that favor high frequency and high intensity bubble ejections (i.e.
high a and /), the forcing at responsive 80120 Hz band clearly
leads to suppression of droplet deformation. Thus, this methodology provides a novel control strategy for extending the stability
range of droplet and tuning structural morphology of the final
combustion residue.
6. Concluding remarks
The principal problem affecting several industries (for example,
thermal spray, pharmaceutics, gas turbine combustors, airbreathing propulsion engines) is the lack of understanding of the
thermo-physical processes at the droplet scale particularly for
reacting systems. As a result, the task of creating new synthetic
fuels or generating high quality coatings or custom controlled
drugs become onerous with time consuming trial and error based
experimentation. In this research work, an attempt is made to put
forward mechanisms of bubbledroplet interactions that can
potentially lead to better understanding of combustion phenomenon in burning nanofuel droplets. The current review offers
a diagnostic insight into the physics of burning droplets subjected
to instabilities at different length and time scales following the
works of Miglani et al. [63,64,83,99]. Following are the major
observations:
1. Identification of the mechanisms that lead to secondary
atomization of burning functional droplets (both with and
without nanoscale additives). In addition, the DarrieusLandau
evaporative instability occurring at the bubbledroplet interface has been observed for the first time in context with burning
functional droplets.
2. Identification of distinct secondary atomization pathways in
burning nanofluid fuel droplets and understanding how they
vary temporally with the change in initial NP concentration.
3. Secondary break-up events (or ejections) represent localized
events while their additive effect is observed as the number
of ejections per unit time i.e. atomization frequency. Also, NP
agglomeration leads to crust formation at droplet sub-surface.
Both these global mechanisms occurring at the droplet scale
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