Beruflich Dokumente
Kultur Dokumente
APERFORMANCEEVALUATIONFOLLOWINGTHEAPPLICATIONOFRHINOPHALTON
THE INSITU RUTTING, EROSION & RAVELLING RESISTANCE AND INCLUDING
RESULTSONEFFECTSONPERMEABILITYANDRECOVEREDBINDERANALYSIS
Prepared By:
Keith Rogers
Chief Engineer
ASI Solutions Ltd
June 2014
CONTENTS
i) Executive summary
1. Rhinophalt Product Overview
2. Introduction to Testing Programme
3. Laboratory Results & Discussion
3.1 Water Permeability
3.2 Penetration and Softening Point
3.3 Scuffing Test Mex Highway (4,000 passes @ 60oC)
Figure 3.3.1 Overall Analysis
Figure 3.3.2 Rut Depth (mm) After 4,000 Cycles
Figure 3.3.3 Erosion Index
Figure 3.3.4 Loss of Texture Depth
4. Conclusion
5. Appendix
I)
EXECUTIVE SUMMARY
Malaysias Highway Infrastructure is ever improving and expanding upon its existing network. The local
climate is extremely influential in the rapid ageing of the bitumen binder frequently resulting in early life
failure of the surfacing materials used. Accordingly, the use of Rhinophalt was presented as a means of
protecting the investment by significantly extending the period before replacement becomes necessary as
well as reducing the need for unplanned repairs. Trials on Sites at Putrajaya and on the Mex Highway were
scheduled in order to demonstrate the benefits of Rhinophalt, these being:
The net result of the above benefits is a greatly improved extension of the life of the surfacing course.
At Putrajaya a section of new surfacing on the orbital route was chosen to demonstrate the impact on
asphalt surface performance following an application of Rhinophalt. In January 2014, the preservative was
applied to a selected area of the existing asphalt wearing course. Two further sites were also selected on
the Mex Highway where the surfacing is approximately 5 years old and where the same suite of tests were
repeated..
Following curing, asphalt cores were removed from the treated areas, along with cores from adjacent
untreated control areas. The extracted cores were subsequently delivered to an independent UKAS
accredited laboratory to undergo an established regime of testing that is designed to scientifically
demonstrate the ability of Rhinophalt to increase the retention of aggregate in a surfacing material.
Malaysian based laboratory, Ikram Paves SDN BDH, also retained cores for testing of penetration and
softening point of the recovered bitumen and conducted later in-situ testing of the permeability of treated
and untreated areas of both sites.
It should be noted that the surfacing material at Putrajaya was very new and this factor has
influenced some of the test results on this site. Further testing on this site will produce more
stable results after the surfacing has settled down.
The key outcomes and benefits of applying Rhinophalt to the selected sites, as reported in this document,
are summarised below:
Significant improvement in the permeability of treated against untreated sections of carriageway on the
Mex Highway. NB Permeability tests at Putrajaya were inconclusive. This is most likely related to
the as new condition of the surfacing on this site.
All of the above benefits demonstrated through this assessment are additional to the long term
maintenance benefits that in-situ preservation will offer the client. These are achieved through sealing of
the existing bitumen which locks in the lighter elements of the bitumen (the Maltenes, Oils and Resins
which provide the flexible properties within an asphalt pavement), thereby reducing the risk of cracking
which an untreated asphalt would otherwise be prone to. Weathering and oxidation would typically result
in loss of Maltenes, Oils and Resins.
NB Initial penetration and softening point data, discussed later in this document has been
collected on the two sites. Further periodic testing on binder rheology will be required to illustrate
the benefit over-time that Rhinophalt will bring to the preservation of the binder.
It is recommended that an asphalt pavement be treated with the Rhinophalt preservative every 4-5 years
to significantly improve the operational life of a bituminous material and to ensure effectiveness is
maintained.
Further information on Rhinophalt including technical data and case studies are available upon request
from ASI Solutions Limited.
The data recorded at Putrajaya was inconclusive, which is very likely due to the as new condition (only laid
a few days previously) of the surfacing course. At this stage in its life the material is exhibiting optimum
resistance to permeability. Results more representative of the benefits of treating with Rhinophalt will be
more accurately available as the untreated surfacing at Putrajaya ages. We would therefore recommend
that this test is repeated in 2-3 months time.
Client Ref
Rut Depth
(mm)
Erosion Index
(0-30)
Loss of
Texture Depth
(%)
A14-3926 2A Treated
1.0
1.28
A 14-3923 1B Control
3.0
4.81
Figure 3.4.1 summarises the key results achieved on the Scuffing Test and within this section, a further
analysis of these results is given. Samples number A14-3926 2A shows improved performance
characteristics over the untreated sample in all areas examined under the test. This is demonstrated
through increased rut resistance and resistance to loss of texture depth when undergoing the test
procedure. The increased resistance to rut deformation/aggregate loss is achieved via the application of
Rhinophalt which improves the surface adhesion as the application of Rhinophalt penetrates into the
existing binder matrix of the asphalt reinforcing the existing asphalt matrix. The results achieved on sample
number A14-3926 2A are what would be expected from a Rhinophalt treated sample.
A breakdown of the results above is graphically illustrated below.
RutDepth(mm)
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
ControlCore1B
TreatedCore2A
RutDepth(mm)
ErosionIndex(030)
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
ControlCore1B
TreatedCore2A
ErosionIndex(030)
LossofTextureDepth(%)
6.00
5.00
4.00
3.00
2.00
1.00
0.00
ControlCore1B
TreatedCore2A
LossofTexture(%)
Client Ref
Rut Depth
(mm)
Erosion Index
(0-30)
Loss of
Texture Depth
(%)
A14-4395 5D Treated
9.0
19
-223.88
A14-4393 7C Control
21.0
26
-481.82
Figure 3.4.1 summarises the key results achieved on the Scuffing Test and within this section, a further
analysis of these results is given. Samples number A14-4395 5D shows improved performance
characteristics over the untreated sample in all areas examined under the test. This is demonstrated
through increased rut resistance and resistance to loss of texture depth when undergoing the test
procedure. The increased resistance to rut deformation/aggregate loss is achieved via the application of
Rhinophalt which improves the surface adhesion as the application of Rhinophalt penetrates in to the
existing binder matrix of the asphalt rein-enforcing the existing asphalt matrix. The results achieved on
sample number A14-4395 5D are what would be expected from a Rhinophalt treated sample although the
test had to be stopped before completion as the samples were breaking up under the test. This is a result
of the very new nature of the surfacing material in the samples being tested.
A breakdown of the results above is illustrated by a graphical display below
RutDepth(mm)
25.0
20.0
15.0
10.0
5.0
0.0
ControlCore7C
TreatedCore5D
RutDepth(mm)
ErosionIndex(030)
30.0
25.0
20.0
15.0
10.0
5.0
0.0
ControlCore7C
TreatedCore5D
ErosionIndex(030)
LossofTextureDepth(%)
600.00
500.00
400.00
300.00
200.00
100.00
0.00
ControlCore7C
TreatedCore5D
LossofTexture(%)
4. Conclusion
Laboratory analysis of the work done can conclude the following key points;
Large reduction in porosity of the surface when comparing a Rhinophalt treated surface to an untreated
control.
The data clearly differentiates between the asphalts, untreated and treated with Rhinophalt, showing the
immediate benefits of preservation through the application of Rhinophalt. Based on the outcomes of this
testing, it can reasonably be concluded that an application of Rhinophalt to the sites under test would
extend the operational life of those pavements, offering significant environmental and commercial benefits
to the client through improved performance of the asphalt, achieved via penetrative preservation.
It is recommended that additional testing after a period of time, particularly on binder analysis can be made
to further support the conclusions made in this report.
4076
CLIENT:
Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514
Page 1 of 4
N/A
N/A
PSV of aggregate
N/A
N/A
Source, type and grade of the binder and any binder modifier
N/A
Temperature at manufacture
N/A
Control sample
Binder type
Unknown
Aggregate type
Unknown
Unknown
Unknown
Unknown
Ambient temperature
Unknown
Unknown
Page 2 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514
Page 2 of 4
Results
PTS Sample No
A14-3923
A14
3923
Number of Passes
4000
520
218.1mm
52.0mm
Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions
2089
Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)
08/05/2014
A. Collier
60.8
59.2
Tyre tread
depth (mm)
Initial
1.72
Final
1.59
Tyre
Pressure
(psi)
Surface
Texture
Depth
Initial
45
Fi l
Final
45
Initial
1.04
Final
0.99
Initial
4054.4
Final
4043.6
3mm
4
Sample
Weight
Mild fines loss and exposure of aggregate with pockets of low fretting
Visual Observations
Loss of Texture Depth
(%)
Loss of sample weight
(%)
Comments, Deviations or
Anomalies encountered
4.81
0.27
The test method has deviated by using 4000 passes at 60C and a 240mm
diameter core was tested instead of a slab as pre agreed with ASI.
Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:
Report Date:
08/05/2014
Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514
Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514
Photo After 4000 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Mild fines loss and exposure of
aggregate with pockets of low fretting
Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514
4076
CLIENT:
Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514
Page 1 of 4
N/A
N/A
PSV of aggregate
N/A
N/A
Source, type and grade of the binder and any binder modifier
N/A
Temperature at manufacture
N/A
Treated sample
Binder type
Unknown
Aggregate type
Unknown
Unknown
Unknown
Unknown
Ambient temperature
Unknown
Unknown
Page 2 of 4
Results
PTS Sample No
A14-3926
A14
3926
Number of Passes
4000
520
218.1mm
52.0mm
Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions
2222
Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)
08/05/2014
A. Collier
60.9
59.3
Tyre tread
depth (mm)
Tyre
Pressure
(psi)
Surface
Texture
Depth
Initial
1.23
Final
1.18
Initial
45
Fi l
Final
45
Initial
0.78
Final
0.77
Initial
4313.3
Final
4311.5
1mm
1
Sample
Weight
1.28
0.04
The test method has deviated by using 4000 passes at 60C and a 240mm
diameter core was tested instead of a slab as pre agreed with ASI.
Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:
Report Date:
08/05/2014
Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514
Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514
Photo After 4000 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Mild wear and aggregate exposure
Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514
4076
CLIENT:
Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514
Page 1 of 4
N/A
N/A
PSV of aggregate
N/A
N/A
Source, type and grade of the binder and any binder modifier
N/A
Temperature at manufacture
N/A
Treated sample
Binder type
Unknown
Aggregate type
Unknown
Unknown
Unknown
Unknown
Ambient temperature
Unknown
Unknown
Page 2 of 4
Results
PTS Sample No
A14-4395
A14
4395
Number of Passes
470
520
220.7mm
29.3mm
Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions
1.931
Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)
23/05/2014
A. Collier
60.3
59.8
Tyre tread
depth (mm)
Tyre
Pressure
(psi)
Surface
Texture
Depth
Initial
1.72
Final
1.7
Initial
46
Fi l
Final
46
Initial
0.67
Final
2.17
Initial
2160.4
Final
2134.4
9mm
19
Sample
Weight
Wear and rutting across centre of specimen, chip loss quite severe
-223.88
1.20
The test method has deviated by using 470 passes at 60C and a 220mm
diameter core was tested instead of a slab as pre agreed with ASI.
Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:
Report Date:
24/05/2014
Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514
Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514
Photo After 470 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Wear and rutting across centre of
specimen, chip loss quite severe
Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514
4076
CLIENT:
Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514
Page 1 of 4
N/A
N/A
PSV of aggregate
N/A
N/A
Source, type and grade of the binder and any binder modifier
N/A
Temperature at manufacture
N/A
Control sample
Binder type
Unknown
Aggregate type
Unknown
Unknown
Unknown
Unknown
Ambient temperature
Unknown
Unknown
Page 2 of 4
Results
PTS Sample No
A14-4393
A14
4393
Number of Passes
470
520
223.1mm
26.1mm
Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions
1798
Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)
23/05/2014
A. Collier
60.4
59.8
Tyre tread
depth (mm)
Tyre
Pressure
(psi)
Surface
Texture
Depth
Initial
1.74
Final
1.72
Initial
46
Fi l
Final
45
Initial
0.66
Final
3.84
Initial
1835.0
Final
1660.7
21mm
26
Sample
Weight
-481.82
9.50
The test method has deviated by using 470 passes at 60C and a 220mm
diameter core was tested instead of a slab as pre agreed with ASI.
Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:
Report Date:
24/05/2014
Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514
Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514
Photo After 470 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Severe rut with heaving of material,
major chip loss.
Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514