Sie sind auf Seite 1von 40

MALAYSIARHINOPHALTPRESERVATION

APERFORMANCEEVALUATIONFOLLOWINGTHEAPPLICATIONOFRHINOPHALTON
THE INSITU RUTTING, EROSION & RAVELLING RESISTANCE AND INCLUDING
RESULTSONEFFECTSONPERMEABILITYANDRECOVEREDBINDERANALYSIS

Prepared By:
Keith Rogers
Chief Engineer
ASI Solutions Ltd
June 2014

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 1 of 13 | 18 June 2014 | 2:02 PM


CONTENTS
i) Executive summary
1. Rhinophalt Product Overview
2. Introduction to Testing Programme
3. Laboratory Results & Discussion
3.1 Water Permeability
3.2 Penetration and Softening Point
3.3 Scuffing Test Mex Highway (4,000 passes @ 60oC)
Figure 3.3.1 Overall Analysis
Figure 3.3.2 Rut Depth (mm) After 4,000 Cycles
Figure 3.3.3 Erosion Index
Figure 3.3.4 Loss of Texture Depth

3.4 Scuffing Test Putrajaya (470 passes @ 60oC)


Figure 3.4.1 Overall Analysis
Figure 3.4.2 Rut Depth (mm) After 4,000 Cycles
Figure 3.4.3 Erosion Index
Figure 3.4.4 Loss of Texture Depth

4. Conclusion
5. Appendix

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 2 of 13 | 18 June 2014 | 2:02 PM

I)

EXECUTIVE SUMMARY

Malaysias Highway Infrastructure is ever improving and expanding upon its existing network. The local
climate is extremely influential in the rapid ageing of the bitumen binder frequently resulting in early life
failure of the surfacing materials used. Accordingly, the use of Rhinophalt was presented as a means of
protecting the investment by significantly extending the period before replacement becomes necessary as
well as reducing the need for unplanned repairs. Trials on Sites at Putrajaya and on the Mex Highway were
scheduled in order to demonstrate the benefits of Rhinophalt, these being:

1. Improved aggregate retention


2. Reduction in water permeability
3. Preservation of the binder properties

The net result of the above benefits is a greatly improved extension of the life of the surfacing course.

At Putrajaya a section of new surfacing on the orbital route was chosen to demonstrate the impact on
asphalt surface performance following an application of Rhinophalt. In January 2014, the preservative was
applied to a selected area of the existing asphalt wearing course. Two further sites were also selected on
the Mex Highway where the surfacing is approximately 5 years old and where the same suite of tests were
repeated..

Following curing, asphalt cores were removed from the treated areas, along with cores from adjacent
untreated control areas. The extracted cores were subsequently delivered to an independent UKAS
accredited laboratory to undergo an established regime of testing that is designed to scientifically
demonstrate the ability of Rhinophalt to increase the retention of aggregate in a surfacing material.
Malaysian based laboratory, Ikram Paves SDN BDH, also retained cores for testing of penetration and
softening point of the recovered bitumen and conducted later in-situ testing of the permeability of treated
and untreated areas of both sites.
It should be noted that the surfacing material at Putrajaya was very new and this factor has
influenced some of the test results on this site. Further testing on this site will produce more
stable results after the surfacing has settled down.

The key outcomes and benefits of applying Rhinophalt to the selected sites, as reported in this document,
are summarised below:

Improved aggregate retention

Improved rut resistance when compared to the control specimens.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 3 of 13 | 18 June 2014 | 2:02 PM

Significant improvement in the Erosion Index compared to an untreated specimen.

Significant improvement in the permeability of treated against untreated sections of carriageway on the
Mex Highway. NB Permeability tests at Putrajaya were inconclusive. This is most likely related to
the as new condition of the surfacing on this site.

All of the above benefits demonstrated through this assessment are additional to the long term
maintenance benefits that in-situ preservation will offer the client. These are achieved through sealing of
the existing bitumen which locks in the lighter elements of the bitumen (the Maltenes, Oils and Resins
which provide the flexible properties within an asphalt pavement), thereby reducing the risk of cracking
which an untreated asphalt would otherwise be prone to. Weathering and oxidation would typically result
in loss of Maltenes, Oils and Resins.
NB Initial penetration and softening point data, discussed later in this document has been
collected on the two sites. Further periodic testing on binder rheology will be required to illustrate
the benefit over-time that Rhinophalt will bring to the preservation of the binder.

1. Rhinophalt Product Overview


Rhinophalt is a spray-applied surface penetrative sealer applied at ambient temperature. It is a costeffective and sustainable method of preserving and protecting bituminous bound materials. The
preservative protects bitumen from the impact of oxidisation and achieves this by penetrating into the
existing binder of the pavement and providing a durable seal to prevent water ingress into the bitumen and
to resist further oxidisation coupled with the benefit of improved cohesion and binding properties with the
aggregate matrix. The solution is best utilised as a preventative maintenance measure in asset
management, extending the operational life of the pavement and removing the large costs of resurfacing
and repair works.

It is recommended that an asphalt pavement be treated with the Rhinophalt preservative every 4-5 years
to significantly improve the operational life of a bituminous material and to ensure effectiveness is
maintained.

Further information on Rhinophalt including technical data and case studies are available upon request
from ASI Solutions Limited.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 4 of 13 | 18 June 2014 | 2:02 PM

2. Introduction to Testing Programme


This report evaluates the laboratory assessment conducted on the cores extracted from the sites in
Malaysia and also on tests conducted in-situ on those sites. The laboratory testing assessed the benefits
of the penetrative preservative, Rhinophalt through evaluation of the pavement performance and
compared these results against the set of results achieved on untreated control sections of the same
highways. This report details the results of tests on bitumen penetration, softening point, scuffing testing
and water permeability.

3. Laboratory Results & Discussion


A summary of testing done for each test is given in this section with copies of the full test certificates
available to view in the Appendices of this report.

3.1 Water Permeability


Ikram Paves SDN.BHD. carried out permeability tests on treated and untreated sections at both sites.
A significant reduction in hydraulic conductivity was recorded on both sites at Mex Highway. On the
Southernmost site, the difference in time for the required volume of water to pass through the treated
surfacing was greater than the untreated sample by a factor of 20.

The data recorded at Putrajaya was inconclusive, which is very likely due to the as new condition (only laid
a few days previously) of the surfacing course. At this stage in its life the material is exhibiting optimum
resistance to permeability. Results more representative of the benefits of treating with Rhinophalt will be
more accurately available as the untreated surfacing at Putrajaya ages. We would therefore recommend
that this test is repeated in 2-3 months time.

3.2 Penetration and Softening Point


A control core was broken down for binder analysis; Ikram Paves SDN.BHD tested the recovered bitumen
for Penetration Determination and Softening Point. The recovered bitumen on the untreated sample at
Putrajaya achieved a penetration of 16 dmm and at Mex Highway of 15 dmm. The softening point on
samples taken from both sites was 61oC. The data for Putrajaya does seem rather low for new surfacing
material but we have no information on the condition of this material at installation. These results will be
used as a measure of binder hardening for any future testing that may be carried out on these sites.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 5 of 13 | 18 June 2014 | 2:02 PM

3.3 Scuffing Test Mex Highway (4,000 passes @ 60oC)


Figure 3.3.1 Overall Analysis

Client Ref

Rut Depth
(mm)

Erosion Index
(0-30)

Loss of
Texture Depth
(%)

A14-3926 2A Treated

1.0

1.28

A 14-3923 1B Control

3.0

4.81

Figure 3.4.1 summarises the key results achieved on the Scuffing Test and within this section, a further
analysis of these results is given. Samples number A14-3926 2A shows improved performance
characteristics over the untreated sample in all areas examined under the test. This is demonstrated
through increased rut resistance and resistance to loss of texture depth when undergoing the test
procedure. The increased resistance to rut deformation/aggregate loss is achieved via the application of
Rhinophalt which improves the surface adhesion as the application of Rhinophalt penetrates into the
existing binder matrix of the asphalt reinforcing the existing asphalt matrix. The results achieved on sample
number A14-3926 2A are what would be expected from a Rhinophalt treated sample.
A breakdown of the results above is graphically illustrated below.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 6 of 13 | 18 June 2014 | 2:02 PM

RutDepth(mm)
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
ControlCore1B

TreatedCore2A
RutDepth(mm)

Figure 3.3.2 Rut Depth (mm) After 4,000 Cycles


The Rhinophalt treated core (Sample number A14-3926 2A) illustrates enhanced resistance to deformation
over the untreated core by a factor of 3 thereby providing enhanced durability; these properties are likely to
increase over time as the untreated asphalt degrades at a greater rate then the perserved material due to
oxidation and evaporative hardeneing.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 7 of 13 | 18 June 2014 | 2:02 PM

ErosionIndex(030)
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
ControlCore1B

TreatedCore2A
ErosionIndex(030)

Figure 3.3.3 Erosion Index


The Erosion Index gives an indication as to the rate at which the material has been eroded away during
the Scuffing Test through a visual inspection after 4000 cycles. Figure 3.3.3. displays the erosion index in
a graphical format, again this shows the treated core with Rhinophalt (A14-3926 2A) displaying increased
performance against the core from the control area (untreated). The treated sample shows some indication
of surface erosion, however the untreated specimen was ranked with a Erosion Index of 4 which indicates
that through visual inspection the untreated surface is showing clear signs of increased erosion and
surface failure after 4,000 cyles.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 8 of 13 | 18 June 2014 | 2:02 PM

LossofTextureDepth(%)
6.00
5.00
4.00
3.00
2.00
1.00
0.00
ControlCore1B

TreatedCore2A
LossofTexture(%)

Figure 3.3.4 Loss of Texture Depth


The Rhinophalt treated sample (A14-3926 2A) out performs the untreated core by a factor >3. The loss of
texture provides information on the treated samples increased performance and these results show that
the exisiting surface can be improved upon with a treatment of Rhinophalt and this treatment can be
expected to extend the operational life.

3.4 Scuffing Test Putrajaya (470 passes @ 60oC)


Figure 3.4.1 Overall Analysis

Client Ref

Rut Depth
(mm)

Erosion Index
(0-30)

Loss of
Texture Depth
(%)

A14-4395 5D Treated

9.0

19

-223.88

A14-4393 7C Control

21.0

26

-481.82

Figure 3.4.1 summarises the key results achieved on the Scuffing Test and within this section, a further
analysis of these results is given. Samples number A14-4395 5D shows improved performance
characteristics over the untreated sample in all areas examined under the test. This is demonstrated
through increased rut resistance and resistance to loss of texture depth when undergoing the test
procedure. The increased resistance to rut deformation/aggregate loss is achieved via the application of

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 9 of 13 | 18 June 2014 | 2:02 PM

Rhinophalt which improves the surface adhesion as the application of Rhinophalt penetrates in to the
existing binder matrix of the asphalt rein-enforcing the existing asphalt matrix. The results achieved on
sample number A14-4395 5D are what would be expected from a Rhinophalt treated sample although the
test had to be stopped before completion as the samples were breaking up under the test. This is a result
of the very new nature of the surfacing material in the samples being tested.
A breakdown of the results above is illustrated by a graphical display below

RutDepth(mm)
25.0
20.0
15.0
10.0
5.0
0.0
ControlCore7C

TreatedCore5D
RutDepth(mm)

Figure 3.4.2 Rut Depth (mm) After 470 Cycles


The Rhinophalt treated core (Sample number A14-4395 5D) illustrates enhanced resistance to
deformation over the untreated core by a factor of >2 thereby providing enhanced durability; these
properties are likely to increase over time especially in this very new surfacing as the untreated asphalt
degrades at a greater rate then the preserved material due to oxidation and evaporative hardeneing. The
early treatment of this new surface should increase the benefits over an older treated surface over-time.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 10 of 13 | 18 June 2014 | 2:02 PM

ErosionIndex(030)
30.0
25.0
20.0
15.0
10.0
5.0
0.0
ControlCore7C

TreatedCore5D
ErosionIndex(030)

Figure 3.4.3 Erosion Index


The Erosion Index gives an indication as to the rate at which the material has been eroded away during
the Scuffing Test through a visual inspection after 470 cycles. Figure 3.4.3. displays the erosion index in a
graphical format, again this shows the treated core with Rhinophalt (A14-4395 5D) displaying increased
performance against the core from the control area (untreated). Due to the nature of the new surfacing
material being tested, both samples were beginning to break up and the test was stopped at 470 cycles.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 11 of 13 | 18 June 2014 | 2:02 PM

LossofTextureDepth(%)
600.00
500.00
400.00
300.00
200.00
100.00
0.00
ControlCore7C

TreatedCore5D
LossofTexture(%)

Figure 3.4.4 Loss of Texture Depth


The results for this test, although positive, are affected by the nature of the new surfacing material and
reflect the fact that the cores were beginning to break-up under test.

4. Conclusion
Laboratory analysis of the work done can conclude the following key points;

Improved aggregate retention

Improvement in rut resistance when compared to the control specimens.

Significant improvement in Erosion index.

Large reduction in porosity of the surface when comparing a Rhinophalt treated surface to an untreated
control.

The data clearly differentiates between the asphalts, untreated and treated with Rhinophalt, showing the
immediate benefits of preservation through the application of Rhinophalt. Based on the outcomes of this
testing, it can reasonably be concluded that an application of Rhinophalt to the sites under test would
extend the operational life of those pavements, offering significant environmental and commercial benefits
to the client through improved performance of the asphalt, achieved via penetrative preservation.

It is recommended that additional testing after a period of time, particularly on binder analysis can be made
to further support the conclusions made in this report.

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 12 of 13 | 18 June 2014 | 2:02 PM

ASI SOLUTIONS LTD


Luminar House, Deltic Avenue, Rooksley, Milton Keynes, MK13 8LW
T +44 (0) 1908 246000 F +44 (0) 1908 246001 E enquiry@asisolutions.co.uk W www.asisolutions.co.uk
Registered VAT No. 860207449 Registered in England no. 4865497 Registered Office: Ternion Court, 246-268 Upper Fourth Street, Central Milton Keynes, MK9 1DP

Page 13 of 13 | 18 June 2014 | 2:02 PM

4076

Pavement Testing Services Ltd Pavement Laboratory

CLIENT:

PROJECT: PTS1419-A-01 ASI - K - Malaysia

1. TRL Repor t 176 Appendix G - Scuffi ng, as amended by BBA guideline s


document for the assessment and certificat ion of High Friction Surfacing for
Highways
(Method changed to meet clients request of increased passes and increased initial temperature)

Report Authorised by A. Collier

Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 1 of 4

Laboratory Test Report


TRL Report 176 Sample Details

INITIAL SLAB MANUFACTURE PRE COATING


Date and place of manufacture

N/A

Material type and specification

N/A

PSV of aggregate

N/A

Grading and proportion of aggregate source used

N/A

Source, type and grade of the binder and any binder modifier

N/A

Temperature at manufacture

N/A

Manufactured in accordance with TRL Report 176 Appendix A and Appendix B:

DETAILS OF HIGH FRICTION SURFACING SYSTEM AND ITS APPLICATION


Date and place of installation
Installer Name

Unknown Date - Malaysia Mex


ASI PLC

Name of surface system

Control sample

Binder type

Unknown

Aggregate type

Unknown

Binder batch number

Unknown

Binder temperature prior to slab manufacture

Unknown

Aggregate batch number

Unknown

Ambient temperature

Unknown

Specified thickness of high-friction surfacing

Unknown

Surfacing carried out in accordance with TRL Report 176 Appendix C

Details and Appendix reference of


conditioning test carried out prior to
scuffing test

No conditioning carried out

C92 TRL Report 176 Appendix G - Scuffing Report Issue 3 14-10-11

Page 2 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 2 of 4

Laboratory Test Report


The testing below was carried out in accordance with TRL Report 176 Appendix G - Scuffing, as
amended by BBA guidelines document for the assessment and certification of High Friction Surfacing
for Highways
Scuffing
g Test Details:
Temperature at which the test was carried out
60C
Initial/final tyre inflation pressures
45 psi / 45psi
Tyre and Tread type
215mm ribbed (along wheel path) tyre
Initial/final tread depths
1.72mm to 1.59mm
Angle of the wheel
20

Results
PTS Sample No

A14-3923
A14
3923

Number of Passes

4000

Applied Load (N)

520
218.1mm
52.0mm

Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions

2089

Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)

08/05/2014
A. Collier
60.8
59.2

Tyre tread
depth (mm)

Initial

1.72

Final

1.59

Tyre
Pressure
(psi)
Surface
Texture
Depth

Initial

45

Fi l
Final

45

Initial

1.04

Final

0.99

Initial

4054.4

Final

4043.6

Rut Depth (mm)

3mm
4

Sample
Weight

Erosion Index (0-30)

Mild fines loss and exposure of aggregate with pockets of low fretting

Visual Observations
Loss of Texture Depth
(%)
Loss of sample weight
(%)
Comments, Deviations or
Anomalies encountered

4.81
0.27
The test method has deviated by using 4000 passes at 60C and a 240mm
diameter core was tested instead of a slab as pre agreed with ASI.

Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:

Report Authorised by:


Signed
Printed Name:

TRL Report 176 Appendix D


TRL Report 176 Appendix F

Report Date:

08/05/2014

Anthony Collier - Senior Asphalt Laboratory Technician

Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514

Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514

Photo After 4000 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Mild fines loss and exposure of
aggregate with pockets of low fretting

Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 1B Conrtrol - Scuffing Test Report 080514

4076

Pavement Testing Services Ltd Pavement Laboratory

CLIENT:

PROJECT: PTS1419-A-01 ASI - K - Malaysia

1. TRL Report 176 Appendix G - Scuffing, as amended by BBA guidelines


document for the assessment and certification of High Friction Surfacing for
Highways
(Method changed to meet clients request of increased passes and increased initial temperature)

Report Authorised by A. Collier

Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 1 of 4

Laboratory Test Report


TRL Report 176 Sample Details

INITIAL SLAB MANUFACTURE PRE COATING


Date and place of manufacture

N/A

Material type and specification

N/A

PSV of aggregate

N/A

Grading and proportion of aggregate source used

N/A

Source, type and grade of the binder and any binder modifier

N/A

Temperature at manufacture

N/A

Manufactured in accordance with TRL Report 176 Appendix A and Appendix B:

DETAILS OF HIGH FRICTION SURFACING SYSTEM AND ITS APPLICATION


Date and place of installation
Installer Name

Unknown Date - Malaysia Mex


ASI PLC

Name of surface system

Treated sample

Binder type

Unknown

Aggregate type

Unknown

Binder batch number

Unknown

Binder temperature prior to slab manufacture

Unknown

Aggregate batch number

Unknown

Ambient temperature

Unknown

Specified thickness of high-friction surfacing

Unknown

Surfacing carried out in accordance with TRL Report 176 Appendix C

Details and Appendix reference of


conditioning test carried out prior to
scuffing test

No conditioning carried out

C92 TRL Report 176 Appendix G - Scuffing Report Issue 3 14-10-11


Page 2 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 2 of 4

Laboratory Test Report


The testing below was carried out in accordance with TRL Report 176 Appendix G - Scuffing, as
amended by BBA guidelines document for the assessment and certification of High Friction Surfacing
for Highways
Scuffing
g Test Details:
Temperature at which the test was carried out
60C
Initial/final tyre inflation pressures
45 psi / 45psi
Tyre and Tread type
215mm ribbed (along wheel path) tyre
Initial/final tread depths
1.23mm to 1.18mm
Angle of the wheel
20

Results
PTS Sample No

A14-3926
A14
3926

Number of Passes

4000

Applied Load (N)

520
218.1mm
52.0mm

Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions

2222

Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)

08/05/2014
A. Collier
60.9
59.3

Tyre tread
depth (mm)
Tyre
Pressure
(psi)
Surface
Texture
Depth

Initial

1.23

Final

1.18

Initial

45

Fi l
Final

45

Initial

0.78

Final

0.77

Initial

4313.3

Final

4311.5

Rut Depth (mm)

1mm
1

Sample
Weight

Erosion Index (0-30)


Visual Observations

Mild wear and aggregate exposure

Loss of Texture Depth


(%)
Loss of sample weight
(%)
Comments, Deviations or
Anomalies encountered

1.28
0.04
The test method has deviated by using 4000 passes at 60C and a 240mm
diameter core was tested instead of a slab as pre agreed with ASI.

Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:

Report Authorised by:


Signed
Printed Name:

TRL Report 176 Appendix D


TRL Report 176 Appendix F

Report Date:

08/05/2014

Anthony Collier - Senior Asphalt Laboratory Technician

Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514

Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514

Photo After 4000 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Mild wear and aggregate exposure

Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing Control TRL Report 176 Appendix G - MEX 2A Treated - Scuffing Test Report 080514

4076

Pavement Testing Services Ltd Pavement Laboratory

CLIENT:

PROJECT: PTS1419-A-01 ASI - K - Malaysia

1. TRL Report 176 Appendix G - Scuffing, as amended by BBA guidelines


document for the assessment and certification of High Friction Surfacing for
Highways
(Method changed to meet clients request of increased passes and increased initial temperature)

Report Authorised by A. Collier

Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 1 of 4

Laboratory Test Report


TRL Report 176 Sample Details

INITIAL SLAB MANUFACTURE PRE COATING


Date and place of manufacture

N/A

Material type and specification

N/A

PSV of aggregate

N/A

Grading and proportion of aggregate source used

N/A

Source, type and grade of the binder and any binder modifier

N/A

Temperature at manufacture

N/A

Manufactured in accordance with TRL Report 176 Appendix A and Appendix B:

DETAILS OF HIGH FRICTION SURFACING SYSTEM AND ITS APPLICATION


Date and place of installation
Installer Name

Unknown Date - Malaysia PATRA-JAYA


ASI PLC

Name of surface system

Treated sample

Binder type

Unknown

Aggregate type

Unknown

Binder batch number

Unknown

Binder temperature prior to slab manufacture

Unknown

Aggregate batch number

Unknown

Ambient temperature

Unknown

Specified thickness of high-friction surfacing

Unknown

Surfacing carried out in accordance with TRL Report 176 Appendix C

Details and Appendix reference of


conditioning test carried out prior to
scuffing test

No conditioning carried out

C92 TRL Report 176 Appendix G - Scuffing Report Issue 3 14-10-11


Page 2 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 2 of 4

Laboratory Test Report


The testing below was carried out in accordance with TRL Report 176 Appendix G - Scuffing, as
amended by BBA guidelines document for the assessment and certification of High Friction Surfacing
for Highways
Scuffing
g Test Details:
Temperature at which the test was carried out
60C
Initial/final tyre inflation pressures
46psi / 46psi
Tyre and Tread type
215mm ribbed (along wheel path) tyre
Initial/final tread depths
1.72mm to 1.70mm
Angle of the wheel
20

Results
PTS Sample No

A14-4395
A14
4395

Number of Passes

470

Applied Load (N)

520
220.7mm
29.3mm

Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions

1.931

Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)

23/05/2014
A. Collier
60.3
59.8

Tyre tread
depth (mm)
Tyre
Pressure
(psi)
Surface
Texture
Depth

Initial

1.72

Final

1.7

Initial

46

Fi l
Final

46

Initial

0.67

Final

2.17

Initial

2160.4

Final

2134.4

Rut Depth (mm)

9mm
19

Sample
Weight

Erosion Index (0-30)


Visual Observations

Wear and rutting across centre of specimen, chip loss quite severe

Loss of Texture Depth


(%)
Loss of sample weight
(%)
Comments, Deviations or
Anomalies encountered

-223.88
1.20
The test method has deviated by using 470 passes at 60C and a 220mm
diameter core was tested instead of a slab as pre agreed with ASI.

Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:

Report Authorised by:


Signed
Printed Name:

TRL Report 176 Appendix D


TRL Report 176 Appendix F

Report Date:

24/05/2014

Anthony Collier - Senior Asphalt Laboratory Technician

Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514

Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514

Photo After 470 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Wear and rutting across centre of
specimen, chip loss quite severe

Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 5D Treated - Scuffing Test Report 240514

4076

Pavement Testing Services Ltd Pavement Laboratory

CLIENT:

PROJECT: PTS1419-A-01 ASI - K - Malaysia

1. TRL Report 176 Appendix G - Scuffing, as amended by BBA guidelines


document for the assessment and certification of High Friction Surfacing for
Highways
(Method changed to meet clients request of increased passes and increased initial temperature)

Report Authorised by A. Collier

Page 1 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 1 of 4

Laboratory Test Report


TRL Report 176 Sample Details

INITIAL SLAB MANUFACTURE PRE COATING


Date and place of manufacture

N/A

Material type and specification

N/A

PSV of aggregate

N/A

Grading and proportion of aggregate source used

N/A

Source, type and grade of the binder and any binder modifier

N/A

Temperature at manufacture

N/A

Manufactured in accordance with TRL Report 176 Appendix A and Appendix B:

DETAILS OF HIGH FRICTION SURFACING SYSTEM AND ITS APPLICATION


Date and place of installation
Installer Name

Unknown Date - Malaysia PATRA-JAYA


ASI PLC

Name of surface system

Control sample

Binder type

Unknown

Aggregate type

Unknown

Binder batch number

Unknown

Binder temperature prior to slab manufacture

Unknown

Aggregate batch number

Unknown

Ambient temperature

Unknown

Specified thickness of high-friction surfacing

Unknown

Surfacing carried out in accordance with TRL Report 176 Appendix C

Details and Appendix reference of


conditioning test carried out prior to
scuffing test

No conditioning carried out

C92 TRL Report 176 Appendix G - Scuffing Report Issue 3 14-10-11


Page 2 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514

Pavement Testing Services Ltd


Unit 7
Cowling Business Park
Canal Side
Chorley
PR6 0QL
4076
T: 01257 233 242
E: info@ptsinternational.co.uk

Page 2 of 4

Laboratory Test Report


The testing below was carried out in accordance with TRL Report 176 Appendix G - Scuffing, as
amended by BBA guidelines document for the assessment and certification of High Friction Surfacing
for Highways
Scuffing
g Test Details:
Temperature at which the test was carried out
60C
Initial/final tyre inflation pressures
46 psi /45 psi
Tyre and Tread type
215mm ribbed (along wheel path) tyre
Initial/final tread depths
1.74mm to 1.72mm
Angle of the wheel
20

Results
PTS Sample No

A14-4393
A14
4393

Number of Passes

470

Applied Load (N)

520
223.1mm
26.1mm

Diameter (mm)
Thickness (mm)
Density (Kg/m3)
Procedure D: Bulk density
by dimensions

1798

Date off T
D
Test
Technician
Max Temp (C)
Min Temp (C)

23/05/2014
A. Collier
60.4
59.8

Tyre tread
depth (mm)
Tyre
Pressure
(psi)
Surface
Texture
Depth

Initial

1.74

Final

1.72

Initial

46

Fi l
Final

45

Initial

0.66

Final

3.84

Initial

1835.0

Final

1660.7

Rut Depth (mm)

21mm
26

Sample
Weight

Erosion Index (0-30)


Visual Observations

Severe rut with heaving of material, major chip loss.

Loss of Texture Depth


(%)
Loss of sample weight
(%)
Comments, Deviations or
Anomalies encountered

-481.82
9.50
The test method has deviated by using 470 passes at 60C and a 220mm
diameter core was tested instead of a slab as pre agreed with ASI.

Test procedures:
Determination of Texture Depth:
Determination of Erosion Index:

Report Authorised by:


Signed
Printed Name:

TRL Report 176 Appendix D


TRL Report 176 Appendix F

Report Date:

24/05/2014

Anthony Collier - Senior Asphalt Laboratory Technician

Page 3 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514

Page 4 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514

Photo After 470 Passes at 60C. TRL176 Appendix F.7 Visual observations Comments: Severe rut with heaving of material,
major chip loss.

Page 5 of 5 PTS1419-A-01 ASI - K - Malaysia Scuffing TRL Report 176 Appendix G - PATRA-JAYA 7C Conrtrol - Scuffing Test Report 240514

Das könnte Ihnen auch gefallen