TBA 300 - 440 - M1 - MAY2014 - Rev1

TBA 300/440 M1
BAUER Deep Drilling GmbH, D-86529 Schrobenhausen
TBA 300/440 M1
Manufacturing Steelwork at Factory Nordhausen, Germany
TBA 300/440 M1
Manufacturing Assembly at Factory Aresing, Germany
TBA 300/440 M1
Manufacturing Assembly at Factory Edelshausen, Germany
TBA 300/440 M1
Main Features
Main Features TBA 300/440 M1:
max. hoisting capacity 440 tn
total height 42 m
HYBRID hoisting system
top drive with 500 tn capacity
super single drill pipe Range III operation
horizontal pipe handling system
skidding system possible
TBA 300/440 M1
Compact Design
Compact Design:
reduced costs for site preparation
reduced environmental impact
reduced tip-over protection zone
ideal for urban areas
TBA 300/440 M1
Rig-Up
Connection Systems:
detailed rig-up procedure for safe and easy rig-up
equipment with hooks for secured assembling work
defined fixing points
pins hydraulically driven
TBA 300/440 M1
Rig-Up
Self Errecting Mast System:
A-frame system
independent A-frame winch
rig system stabilised by two mud pumps as counterweight
rig-up without the VFD container and the big generator sets
TBA 300/440 M1
Rig-Up
Drill Floor Installation:
installation of equipment at ground level. Drill floor, extension, windwall, drillers cabin, etc.
lifting of fully installed rig floor
assembling of walkways on the backside of the mast
TBA 300/440 M1
Hybrid Hoisting System
Winch for casing and pipe
installation:
rope 8
times
reeved
pulling force 300 tn

max. speed 0,7 m/s
300 tn
max stroke 20 m
140 tn
max casing length 14.6 m Range III
33 tn
40 to
Cylinder for drill pipe installation:
pulling force 140 tn
pushing force 33 tn
max stroke 14 m
max. speed 1 m/s
max drill pipe length 12,4 m Range III
10
TBA 300/440 M1
Hybrid Hoisting System
What means Hybrid-Mode?
Summary of winch and cylinder force
combined pulling force 440 tn
300 tn
max. casing length 12.4 m Range III
440 tn
Hybrid-Mode Advantages:
summary of lifting capacities especially for casing

installation and unexpected extra loads
enables to approximate to the lifting limitations of the

winch system
Hybrid system secures enough load buffer
exact load measurement in all operations
load capacity 440 tn with only 1000 kW installed

electrical power
less fuel consumption then conventional rigs
140 tn
11
TBA 300/440 M1
Pipe Handling System
Technical Data:
max. diameter 20
max. load 3,5 t
rotating device
turning device
clamps
winch driven lifting system
12
TBA 300/440 M1
Drilling Operation
13
TBA 300/440 M1
Casing Installation
14
TBA 300/440 M1
Top Drive
Type
TDK 65-500 hydraulically driven
Drive mechanism
4 hydraulic variable displacement

motors
Load capacity
500 tn
1,000,000 lbs
Make-up/ breakout torque
120.000 Nm
88,507 ft-lbs
Max. continuous torque
65.000 Nm
47,940 ft-lbs
Max. speed torque
28.000 Nm
20,652 ft-lbs
Max. braking torque
120.000 Nm
88,507 ft-lbs
Speed range
0 - 180 rpm
Rated power
530 kW
710 HP
Length compensation 200 mm

Clamping tong 400 mm adjustable
Automatic elevator links 3 1/2" - 20
15
TBA 300/440 M1
Top Drive
gear box
automatic kelly cock

(upper kelly cock)
manual kelly cock

(lower kelly cock)
saver sub
height
adjustable clamp
double door
elevator
16
TBA 300/440 M1
Top Drive
torque [kNm]
140,00
installed power: 530 kW
120,00
100,00
80,00
60,00
40,00
20,00
0,00
0,00
20,00
40,00
60,00
80,00
100,00 120,00 140,00 160,00 180,00 200,00

[rpm]
17
TBA 300/440 M1
Hydraulic Power Unit
noise reduction unit

(optional)
oil cooler
big valve manifolds
small valve manifolds
hydraulic oil tank
power station E 2*500 kW
(690 V) for redundancy
power station E 1*160 kW (400 V)
as backup unit, for rig up and skidding /walking
system
electrical cabinets
18
TBA 300/440 M1
Hydraulic Power Unit
19
TBA 300/440 M1
BOP Hoisting System
two one track chain hoists with
trolley:
25 to capacity each
hydraulically driven
20
TBA 300/440 M1
Flow Line & Bell Nippel
Flow Line:
integrated in the drill floor
save access to flow meter
maintenance platform
Bell Nippel:
air operated sealing
telescopic piping
21
TBA 300/440 M1
High Pressure Line
High Pressure Line:
fixed with fast tensioning system
manifold for mud pumps
22
TBA 300/440 M1
Skidding System
Skidding system:
two tracks underneath of the rig
track plates with puzzle connections
track plates with gabs for cotter pins
four skidding cylinders
skidding direction adjustable by cotter pins
integrated in the substructure
23
TBA 300/440 M1
Skidding System
Moved by skidding system
1
3x mud pumps
VFD container
rig
pipe handling
BOP
6
2
1
3
6
5
slip and cut

winch
Weight skidding unit:

approx. 750 to
24
TBA 300/440 M1
Mud Pumps
Mud Pumps:
three 1600 HP mud pumps
part of the skidding unit
surrounded by gridded cable trays
25
TBA 300/440 M1
Man Lifting System
26
TBA 300/440 M1
Man Lifting System
Eliminating work in dangerous heights
- safe access to the mast on two sides (sides A
and D)
- reachable items are for an example the crown
block, the top drive (in any position) etc.
- operated by a remote control
- equipped with handrails and a fall arrestor.
27
TBA 300/440 M1
Drill Floor
1
TDK 65 top drive
elevator
iron roughneck
rotary table with power slip
cathead
drillers cabin
doghouse
mud bucket
drained drill floor
1
6
4
9
28
TBA 300/440 M1
Drill Floor
rotary table with slip lifter
drained mud bucket
man riding basket in parking position
drained drill floor with toothed grids
cat head
dog house
sliding door
6
7
5
4
1
29
TBA 300/440 M1
Maintenance Platforms
Maintenance Platforms:
at the crown block
in the middle of the mast system
man riding basket
30
TBA 300/440 M1
Advantages
Highest possible level of safety

Environmental protection
Increase of efficiency and productivity
31
TBA 300/440 M1
Advantages
General Situation
Approx. 77% of total accidents are caused by:
Manual handling
Trips / slips / falls
Moving loads
Staff training leads only to a limited level of safety
Only a safe working environment can really
increase the working safety.
TBA 300/440 M1
Safety by Rig-Design
32
TBA 300/440 M1
Advantages
Inspection and service lift system
33
TBA 300/440 M1
Advantages
no fingerboard, no derrickman needed by using
automated pipe handling systems
34
TBA 300/440 M1
Advantages
no fingerboard, no derrickman needed by using
automated pipe handling systems
35
TBA 300/440 M1
Advantages
Hands-free operations
Using remote controlled iron roughnecks
36
TBA 300/440 M1
Advantages
Direct interaction of pipe handler and top drive
37
TBA 300/440 M1
Advantages
Direct interaction of pipe handler and top drive
Hydraulically driven bolts
38
TBA 300/440 M1
Advantages
Save working area
Spacious drill floor
Additional observation via color camera system
39
TBA 300/440 M1
Advantages
Reduction of project costs
Reduced transport costs
Compact components
Minimized crane capacity
40
TBA 300/440 M1
Advantages
Reduced transport costs
Compact components
Minimized crane capacity
Modular set-up
Self-erecting systems
41
TBA 300/440 M1
Advantages
Reduced well-site preparation
Conventional rig
Compact rig
> 6,000 m
~ 3,000 m
42
TBA 300/440 M1
Advantages
Automation of repeating operations
Pipe handling system
Custom design for different applications
Horizontal storage
Consistent tripping speed regardless of weather
conditions and workers performance
Handling of BHA, DP, DC and casing up to 20
Automated iron roughnecks
43
TBA 300/440 M1
Advantages
Operation and control
ergonomic workplace with joystick control
drilling information system (real-time & historical)
data acquisition system
optional satelite data transfer
automated drilling control systems (e.g. WOB)
anti-collission systems
44
TBA 300/440 M1
Advantages
Operation and control
Drillers control cabin (double-seated)
Ergonomic workplace with joystick control
Drilling information system (real-time & historical)
Automated drilling control systems (WOB)
Plug&Play interfaces for service companies

Anti-collision systems
Drawworks
Top drive
Pipe handling
45
TBA 300/440 M1
Advantages
Increased equipment availability
redundancy of key systems
electro-hydraulic power unit with parallel circuits
additional emergency function
Hybrid hoisting system cylinder and winch
pipe handling system and catwalk
power supply via public grid or generators and emergency generators
equipment maintenance
installation of low-maintenance components
easy equipment access (e.g. service platforms, man-riding system)
implementation of maintenance programs
remote fault diagnosis system
after-sales service
24 hrs after sales service 365 days a year
worldwide spare and wear parts availability
46
TBA 300/440 M1
Advantages
compact footprint
reduction of transport costs
TBA 110 T1
container-sized components
limited amount of heavy loads
fast and safe rig-up operation

minimized crane capacity
modular design
47
TBA 300/440 M1
Advantages
compact footprint
TBA 110 T1

modular design
optimized and flexible rig moves

skidding system
48
TBA 300/440 M1
Advantages
compact footprint

modular design

skidding system
enhanced safety
49
TBA 300/440 M1
Advantages
compact footprint

modular design

skidding system
enhanced safety
automation of repetitive sequences
50
TBA 300/440 M1
Advantages
compact footprint

modular design

skidding system
enhanced safety
automation of repetitive sequences
reduced man power
increased equipment availability
51
TBA 300 #14

Venezuela
52
TBA 300 #14

Venezuela
Small transportation units, most with

dimensions of a standard 40 Container,
allow an easy and safe transport.
Even in difficult terrain!
53
TBA 300 #14

Venezuela
54
TBA 300 #14

Venezuela
55
TBA 300 #14

Venezuela
56
Notice
Illustrations and charts may include optional equipment and do not show
all possible configurations.
These and the technical data are provided as an indicative information
only. Final dimensions and data can only be provided after clarification of
all technical details depending on clients requirements.
57
Thank you for

the attention !!!
58

TBA 300 - 440 - M1 - MAY2014 - Rev1

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TBA 300 - 440 - M1 - MAY2014 - Rev1

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TBA 300/440 M1

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

pulling force 300 tn

max casing length 14.6 m Range III

max. casing length 12.4 m Range III

summary of lifting capacities especially for casing

enables to approximate to the lifting limitations of the

Hybrid system secures enough load buffer

exact load measurement in all operations

load capacity 440 tn with only 1000 kW installed

less fuel consumption then conventional rigs

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

TDK 65-500 hydraulically driven

4 hydraulic variable displacement

Make-up/ breakout torque

Max. continuous torque

Max. speed torque

Max. braking torque

Length compensation 200 mm

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

automatic kelly cock

manual kelly cock

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

installed power: 530 kW

100,00 120,00 140,00 160,00 180,00 200,00

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

noise reduction unit

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

slip and cut

Weight skidding unit:

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

TDK 65 top drive

rotary table with power slip

drained drill floor

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

rotary table with slip lifter

drained mud bucket

man riding basket in parking position

drained drill floor with toothed grids

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

Highest possible level of safety

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen

BAUER Deep Drilling GmbH, D-86529 Schrobenhausen