Beruflich Dokumente
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Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb
a r t i c l e
i n f o
Article history:
Received 19 July 2013
Received in revised form 1 October 2013
Accepted 12 November 2013
Available online 22 November 2013
Keywords:
A. Glass bers
A. Particle-reinforcement
B. Mechanical properties
B. Buckling
C. Finite element analysis (FEA)
a b s t r a c t
In the current investigation, the effects of the various ceramic particles on elastic properties and load carrying capabilities of lled E-glass/epoxy composite plates are determined experimentally and numerically. The composite plates are lled with 0% (unlled), 5%, 10% and 15% particle weight fractions
(based on the weight of composite), such as silicon carbide (SiC), which has two particle sizes, aluminum
oxide (Al2O3) and boron carbide (B4C). The results indicate that the load carrying capability of composites
are signicantly inuenced by particle weight fractions, different particle sizes and different ceramic particles (llers). Accordingly, the load carrying capabilities of composites lled with 10 wt% ceramic particles are found higher for small particle sizes. Moreover, the addition of 10 wt% boron carbide (B4C)
particles to composites increases the critical buckling load value of composite up to 42%.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
As a part of machine is produced from a composite material,
rigid and lightweight properties will come to the fore for this part.
During the service life, this part must fulll the all duties without
damage and the system must remain in stable equilibrium. However, the part may be subjected to compressive loadings and this
loading may be large enough to cause the part to deect laterally
or sideways. The ceramic particles (llers), such as silicon carbide
(SiC), aluminum oxide (Al2O3) and boron carbide (B4C), are mostly
utilized as reinforcement elements to enhance the load bearing
capacity of the parts. These llers, which are continuous or short
bers, whiskers or particles, are added into the metalmatrix composites to increase the properties of the single component alloys.
With adding particles as reinforcement, metalmatrix composites
having lower density, high modulus and high strength are
expected to be achieved [15].
Nowadays, the ceramic particles are also used in order
to increase the elasticity moduli and strength of polymer composites. However, the tribological applications of resinmatrix composites are usually limited due to the relatively poor thermal stabilities
and friction characteristics. Several researches have proposed that
many hard particles composed of ceramic or metal particles can
be used as llers to modify the polymeric matrix composites [6,7].
The llers can be added to resins to signicantly improve fracture
toughness, impact resistance and electrical or heat transfer properties, resin stiffness, wear resistance, and to reduce the thermal
expansion coefcient [811]. The addition of ller particles to polymeric matrices can produce a number of desirable effects, and this
issue has been widely investigated in the past decades.
In particular, during the production of polymer matrix composites, the ceramic particles are added to a certain amount into the
resin and in this way the mechanical properties of composites,
such as stiffness and strength values can be increased. These values
are inuenced from particle weight fractions (or volume fraction of
llers), different particle sizes or different ceramic llers, or interfacial compatibility between the particles and the resin [1216].
Chisholm et al. [17] have investigated the mechanical properties
of satin weave carbon fabricate reinforced laminated composites
which are loaded by micro and nanosized SiC llers varied from
1.5% to 3.0% by weight of epoxy matrix. They observed from the
tensile and exural testing that with 1.5 wt% loading, an average
of 2030% increased the mechanical properties according to neat
system. Suresha et al. [18] have researched the mechanical and
three-body abrasive wear behavior of E-glass fabric reinforced
epoxy (GE) and silicon carbide lled E-glass fabric reinforced
epoxy (SiCGE) composites. The measured tensile test results of
GE and SiCGE composites showed that tensile strength increased about 28% and tensile modulus increased about 65%.
Asi [19] investigated the mechanical properties of glass/ber
reinforced epoxy composite lled with different proportions of
Al2O3 particles, experimentally. That study showed that compared
with the exural properties of the unlled glass ber reinforced
13
Density q (gr/cm3)
Poissons ratio m
400
390
450
3.21
3.65
2.51
0.15
0.21
0.16
3 and 29.2
4
3.5
2. Experimental study
2.1. Materials
For making the ceramic particles lled composite laminated
plates, unidirectional E-glass fabric with 600 warp tex and 200
weft tex was used as reinforcement material, purchased from METYX, Telateks A.S., Turkey. The total areal weight of fabric is 301 gr/
m2 (3%). An epoxy matrix based on Epo-Kem 1000 liquid epoxy
resin and KEH 2000 Polyamide epoxy hardener was used. These
materials were supplied by PAG Chemical Industry Ltd., Turkey.
The ceramic particles such as silicon carbide SiC, aluminum oxide
Al2O3 and boron carbide B4C were added into epoxy resin, supplied
by Nurol Technology A.S., Turkey. The ceramic particles having
sizes of 3 and 29.2 lm for SiC, 4 lm for Al2O3 and 3.5 lm for B4C
are used in order to investigate the effects of particle sizes and different ceramic llers. The physical properties of ceramic particles
(llers) are given in Table 1.
14
sion test. And then, shear modulus G12 is calculated as per Eq. (1)
[26]. The dimensions of samples and loading direction are given
in Fig. 3d [25].
G12
1
4
Ex
15
(a)
(b)
(c)
(d)
Fig. 3. The geometry and dimensions of samples, (a) the coordinates of a unidirectionally reinforced composite sample, (b) for longitudinal modulus E1, (c) for transverse
modulus E2 and (d) for in-plane shear modulus G12.
16
Table 2
The elastic properties of unlled and lled E-glass/epoxy composite plates.
Sample ID
E1 (MPa)
E2 = E3 (MPa)
m12
m21 = m31
Unlled
3SiC
0%
5% 3 lm SiC
10% 3 lm SiC
15% 3 lm SiC
30,100
34,785
35,700
31,918
7405
8743
9795
8401
2879
2123
2255
2075
0.32
0.32
0.32
0.31
0.079
0.080
0.087
0.082
29SiC
5% 29.2 lm SiC
10% 29.2 lm SiC
15% 29.2 lm SiC
32,650
32,890
29,950
7880
8420
7550
2242
2432
2213
0.32
0.32
0.31
0.077
0.081
0.078
AO
5% Al2O3
10% Al2O3
15% Al2O3
34,150
37,650
31,924
9212
9936
9013
2491
2551
2370
0.32
0.32
0.32
0.086
0.084
0.089
BC
5% B4C
10% B4C
15% B4C
36,620
41,985
35,230
9425
10,043
9266
2617
2715
2486
0.32
0.32
0.31
0.082
0.076
0.082
Y
11
Pcr
10
9
Load (kN)
(a)
(b)
Fig. 6. A modeled composite sample by using ANSYS, (a) boundary conditions and
loaded state and (b) buckled model.
5
4
Unfilled
A-4
5 wt%
2
10 wt%
A-8
15 wt%
A-12
0
0
0.5
1.0
1.5
Displacement (mm)
17
10000
37500
9500
9000
E 2 (MPa)
E1 (MPa)
35000
32500
8500
8000
7500
30000
7000
3SiC
29SiC
3SiC
29SiC
6500
27500
0
10
15
10
15
(b)
(a)
Fig. 7. The variations of (a) E1 and (b) E2 of composites versus particle weight fractions for different particle sizes.
3000
0,330
3SiC
29SiC
3SiC
29SiC
2750
2500
12
G12 (MPa)
0,325
0,320
2250
0,315
2000
0,310
1750
0
10
15
10
(a)
(b)
Fig. 8. The variations of (a) G12 and (b) m12 of composites versus particle weight fractions for different particle sizes.
15
18
42500
10250
40000
9750
9250
E2 (MPa)
E1 (MPa)
37500
35000
8750
8250
32500
7750
30000
7250
3SiC
AO
3SiC
BC
AO
BC
6750
27500
0
10
15
10
15
(a)
(b)
Fig. 9. The variations of (a) E1 and (b) E2 of composites versus particle weight fractions for different ceramic llers.
0,330
3250
3SiC
AO
BC
3SiC
AO
BC
3000
12
G12 (MPa)
0,325
2750
2500
0,320
2250
0,315
2000
1750
0,310
0
10
15
10
(a)
(b)
Fig. 10. The variations of (a) G12 and (b) m12 of composites versus particle weight fractions for different ceramic llers.
15
19
load values decrease for all lled composites, but still the buckling
load carrying capabilities of all lled composites are even 15 wt%
bigger than that of the unlled composites. In addition, the experimental results are in harmony with numerical results. As the effects of the three different ceramic llers on the critical buckling
loads examined, BC composite has the best ability to resist buckling, as can be seen from Fig. 12.
10
Pcr (kN)
4. Conclusions
8
3SiC-Exp.
29SiC-Exp.
3SiC-Num.
29SiC-Num.
7
0
10
15
buckling load can be clearly seen from the gure. The results show
that the load carrying capability of lled composite plates with
small particle size is higher than that of the bigger particle size, because the increase in elasticity moduli (E1 and E2) of the lled composites having small particle size is higher than the lled
composites having bigger particle size. When the critical buckling
loads of composite plates with two different particle sizes are compared with each other, 3SiC composites have the best ability to resist buckling, as can be seen from Fig. 11. Additionally, for the
results obtained from experimental data and numerical solutions,
when compared with each other, a good agreement is found. The
maximum difference between experimental and numerical results
is almost 2.5%.
Acknowledgement
12
11
Pcr (kN)
References
10
3SiC-Exp.
3SiC-Num.
AO-Exp.
AO-Num.
BC-Exp.
BC-Num.
7
0
10
15
20