SYSTME DE FORAGE D'ENTRANEMENT MODLE DU DESSUS 8035E-500

SECTION 7: CERTIFICATIONS

CANDOC 8035E-500 MANUAL

S/N 244 MANUAL_01

COPYRIGHT 2003 CANRIG DRILLING TECHNOLOGY LTD.

ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America

SERIAL NUMBER OF MAJOR COMPONENTS

Component

Serial #/ Identification #

Drilling Motor

EE03020003A

Motor Pinion

A-22592-8

Spindle

SPM01071

Quill

QLM01126

Main Housing

BHM01107

Upper Link Support

ULSM01104

Outer Sleeve

OSM01093

Split Ring

SPRM 01121

Upper Link

ULM01373

Upper Link

ULM01374

Upper Link Pin

ULPM01714

Upper Link Pin

ULPM01715

Upper Link Pin

ULPM01717

Upper Link Pin

ULPM01718

Bail

BLM 10 C

Inner Bearing Race

BRM01280

Mud Line

MLM01439, MLM01470, MLM01472

Lifting Pin

LPM01714

Hanger Trunnion

HTM01172

Harpoon

HPM01154

Hanger Latch

HLM01380, HLM01389

Lifting Pins

LPM01925, LPM01932

Mast Raising Side Plates

EQM01292,

Mast Raising Trunnion

EQTM01111

Whale Hook

WHM01072

Lifting Link

LLM01049

Lifting Pins

LPM01873, LPM01877

Lifting Cable

LCM01435

ENAFOR

Serial Number: 244

S/N 244

VERTICAL RUN TEST SUMMARY

LUBRICATION
Verified By:

Mark Waldron
Testing Manager

Date:

08/26/03

TOP DRIVE HYDRAULIC PRESSURE SETTINGS

Verified By:

Mark Waldron
Testing Manager

Date:

08/26/03

Date:

08/26/03

Date:

08/26/03

PLC CALIBRATION
Verified By:

Mark Waldron
Testing Manager

PLC PROGRAM BIT CHECK

Verified By:

Mark Waldron
Testing Manager

VERTICAL RUN TEST TEMPERATURE AND PRESSURE DATA:

RPM Torque
Duration
Comments
Date Completed:
(ft-lb)
(hrs.)
80

1.0

Leak test and warm up

08/22/03

100

15,000

1.0

08/22/03

125

25,000

10.5

50% continuous torque

25% continuous pwr. rate
83% continuous torque
53% continuous pwr. rate

Tested By:

10/16/03

08/22/03

Mark Waldron
Testing Manager

S/N 244

Vertical Run Test Summary

CONSOLE DRILLERS RECORDER OUTPUT
Description
RPM
TORQUE
Verified By:

Nominal Parameter

Reading

4-20 mA or 0-10 V

4-20 mA

4-20 mA or 0-10 V

4-20 mA

Mark Waldron
Testing Manager

Date:

08/26/03

Date:

08/26/03

Date:

08/26/03

A.D.S (PANELVIEW) MESSAGE TEST

Verified By:

Mark Waldron
Testing Manager

PROGRAM INTERLOCKS
Verified By:

Mark Waldron
Testing Manager

TOP DRIVE AIR FLOW (U TUBE):

Description

Nominal Parameter

Acceptance Criteria

Reading

* Motor Top Pressure

U-Tube
* Motor Bottom Pressure
U-Tube

Reference data only

Reference data only

6.0" HO

Reference data only

Reference data only

1.0" HO

TORQUE TEST:
Maximum Motor Torque:
Maximum Torque Boost:
Maximum Total Connection Torque:

33,275 ft-lbs
24,000 ft-lbs
57,275 ft-lbs

Maximum Brake Holding Torque

31,000 ft-lbs

Verified By:

10/16/03

Mark Waldron
Testing Manager

Date:

ENAFOR

08/26/03

Vertical Run Test Summary

ELECTRICAL CHECKS: (low power)
Current draw: Auxiliary motors
Description
Current Draw
Blower

9.95 Amp

15 Amp

Lube Pump

1.5 Amp

2.6 Amp

HPU1 (compensating)

8.2 Amp

23 Amp

19.2 Amp

23 Amp

9.9 Amp

23 Amp

HPU2 (loaded)

18.0 Amp

23 Amp

TDSU A/C #1

16.2 Amp

30 Amp

TDSU A/C #2

16.2 Amp

30 Amp

HPU1 (loaded)
HPU2 (compensating)

Verified By:

10/16/03

Run Trip Set @

Mark Waldron
Testing Manager

Date:

ENAFOR

08/26/03

TOP DRIVE PULL TEST REPORT

DATE:

7/4/03

MODEL:

8035E-500

SERIAL NUMBER:

244

LOAD RATING:

350 TON

TEST LOAD PARAMETERS: Hydraulic Cylinder Area

Hydraulic Pressure @ Rated Load
TEST PROCEDURE: 1.

2.

99.402 in2
7042 psi

Load the component to rated load and hold for 10

minutes. Record the test cylinder extension on both
increasing and decreasing pressure. Data recorded
using Omega data acquisition system.
Refer to drawing 834-05-1 for pull test arrangement.

Page 1 of 2

Top Drive Pull Test Report

PART

TRACE CODE

METHOD

RESULT

Spindle @ Split Ring

SPM01071

MPI

No Indications

Quill - Threads

QLM01126

MPI

No Indications

Main Bearing Housing

BHM01107

MPI

No Indications

Upper Link Support

ULSM01104

MPI

No Indications

Outer Sleeve

OSM01093

MPI

No Indications

Split Ring

SPRM 01121

MPI

No Indications

Upper Link

ULM01373

MPI

No Indications

Upper Link

ULM01374

MPI

No Indications

Upper Link Pin

ULPM01714

MPI

No Indications

Upper Link Pin

ULPM01715

MPI

No Indications

Upper Link Pin

ULPM01717

MPI

No Indications

Upper Link Pin

ULPM01718

MPI

No Indications

Bail

BLM 10 C

MPI

No Indications

NAME

SIGNATURE

TEST PERFORMED BY: Jeremy Johnson

CUSTOMER REPRESENTATIVE: N/A

Revision 99.04

Page 2 of 2

N/A

S/N 244 TOP DRIVE PULL TEST

TRIP MODE
0.8
HOLD 10 MINUTES

0.7

0.6

DEFLECTION (in)

0.5
DECREASING LOAD

0.4

0.3
INCREASING LOAD

0.2

0.1

0
500

1500

2500

3500

4500

PRESSURE (psi)

5500

6500

7500

S/N 244 TOP DRIVE PULL TEST

DRILL MODE
0.7

HOLD 10 MINUTES
0.6

DEFLECTION (in)

0.5

DECREASING LOAD
0.4

INCREASING LOAD
0.3

0.2

0.1

0
500

1500

2500

3500

4500

PRESSURE (psi)

5500

6500

7500

CERTIFICATE ON NON-DESTRUCTIVE TESTING

Date: 10/21/03
It is hereby certified that the product identified on the reverse side of this certificate have been nondestruct tested by certified competent authority in a manor consistent with the regulating test standard
listed below, with test results as indicated.
TEST TYPE

MAGNETIC
PARTICLE

CDTL JOB NO.

CUSTOMER ORDER NO.

MHE5043
J10391

CUSTOMER NAME

ENAFOR

ULTRASONIC
EXAMINATION

RADIOGRAPHIC
EXAMINATION

________________________
Supervisor, Quality Assurance

S/N 244 MUDFLOW SYSTEM PRESSURE TEST

6000

5000

PRESSURE (psi)

4000

3000

2000

1000

0
0

100

200

300
TIME (sec)

400

500
Tested By: Jeremy Johnson
Test Date: July 22, 2003
J10391

600

CANRIG DRILLING TECHNOLOGY LTD.

CERTIFICATE OF COMPLIANCE
TOP DRIVE MODEL:8035E-500
SERIAL NUMBER:244
CUSTOMER: ENAFOR
The Top Drive And Related Equipment Has Been Designed And Manufactured In Accordance With Canrig
Quality Acceptance Standards, API Spec 8C, API RP 500B, And Is Certified To Meet Industry Standards
For Drilling Equipment.

Issued By Canrig Drilling Technology Ltd.