Beruflich Dokumente
Kultur Dokumente
Development Studies
Associates (DSA)
October 2008
Addis Ababa
Table of Contents
1. Summary.............................................................................................1
2. Product Description and Application...............................................1
3. Market Study, Plant Capacity and Production Program...............2
3.1. Market Study........................................................................................................................2
3.1.1.
3.1.2.
3.1.3.
8. Financial Analysis...............................................................................9
8.1. Underlying Assumption........................................................................................................9
8.2. Investment cost....................................................................................................................10
8.3. Production Cost...................................................................................................................11
8.4. Financial Evaluation...........................................................................................................11
9.
ANNEXES.............................................................................................15
1. Summary
The project envisages the establishment of television set assembly plant.
The total investment outlay of the project is estimated at Birr 11 million of which Birr 2.3
million is required to finance the fixed investment cost and the balance is for pre-production
capital expenditure and initial working capital.
The demand for the proposed output is expected to emanate from the urban population.
Currently the demand estimated at 98527 pcs and it is expected reach 140235 in the year 2017.
for this product is met through import.
The project is expected to generate employment opportunities for 17 people. The internal rate of
return (IRR) of the project is 18.3%. The Net present value at 18% discount rate is Birr 1.26
million.
Year
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
Coloured TV
CIF Value
Number
(Birr)
42100
1193
31834
20107
92734
42010
124691
127582
177726
8113
374023
53646579
42635013
48177753
30477849
55255939
50791393
89626930
365948914
109745615
212095673
156110247
B/W TV
CIF Value
Number
(Birr)
1723
750
10
336
1384
2257
3385
2822
10187
304
2897
3862225
1082943
144820
343509
409423
1214829
2138986
1395012
2272144
2985415
383334
Average
94738 110410173
2369
1475694
Source:
CSA and Customs Authority
As can be observed from the above table the country imported an average of 94, 738 coloured (at
average cost of Birr 11 million) and 2369 Black and White (at average cost of Birr 1.48 million)
television sets per annum during 1997 - 2007. This figure does not include TV sets imported
illegally.
. A local manufacturer United Tebarek started to assemble VESTEL TV sets in Kaliti, AA suburb, in the year
1999. In the year 2001, it started to export VESTEL TV sets to neighbouring African countries. The current
status of this manufacturing is not known. However limited, its experience shows that there might be some
possibility of exporting as TV sets to the neighbouring countries.
On the other hand, the future demand for TV sets is expected to be much higher for the following
reasons:
The demand for TV sets will increase along with the rapid urbanization.
The demand for TV sets in the country will increase along with the expansion of TV
satellite stations in different administrative regions of the country.
Demand
94738
98527
102468
106567
110830
115263
119873
124668
129655
134841
140235
116151
As can be seen from the above table, it is anticipated that an average of about 116,151 TV sets
will be annually demanded in the projection years, i.e., 2007 -2017. Moreover, considering the
comparative advantages of labour cost and absence of domestic TV assembling plant it is
economically justified to establish TV manufacturing plant in the country.
The price of colour TV is determined on the basis of import parity i.e, by adding up 20% on C&F
value so as to cover duties, port clearances and local costs like insurance, inland transport and
clearing. Accordingly the average selling price of a colour TV set is worked out at Birr 1650 and
this price is taken to be a proxy to selling price of the envisaged product.
In Ethiopia, TV sets are marketed both through wholesale and retail outlets. However, this
project is proposed to distribute its product through wholesale channel.
Materials and components required to assemble colour TV set consist of local supplies and
imports. The complete list of materials and components, costs involved to assembly 15,000 sets
are listed in Table 3 below.
Table 3: Material Cost
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Item
LC
FC*
Packaging (Carton)
379
Cabinet
3790
Back
288
Picture Tube
252
4036
Speaker
50
161
Degaussing coil and Earth baid
124
Mains lead
43
Printed circuit Boards
426
Integrated Circuits (ICS)
129
469
Transistors/Nodes
50
1264
Resistors-fixed
252
1112
variable
2521
Capacitors electrolytic
62
Ceramic
81
Other
361
Mains Transformer
71
85
Flyback Transformer
121
290
Drive Transformer
29
733
Tuner Transformer
101
1213
Customer controls
99
Miscellaneous
50
1894
Total
5607
14931
Note: LC Local Currency; FC Foreign Currency
*
Total
379
3790
288
4288
211
124
43
426
598
1315
1365
2521
62
81
361
157
411
762
1314
99
1944
20538
Utilities
Inputs required by the TV assembly plant include electricity and water. The total cost of utilities
required annually is estimated at Birr 20,000.
Plastic cabinets are at present widely used. However since the use of plastic will require the
purchase of a new large injection moulding machine, a wooden cabinets are proposed as its
production can be sub-contracted to a local wood-working industries.
The assembly and testing operation is carried out at a series of work stations served by a short
length of roller conveyor on which TV sets resting on pallets are slid from the conveyor onto a
side table. The pallets (platforms) return on a slide beneath the conveyer. Working single shift 8
hours a day, and 275 days a year, the total numbers of working hours is 2200 hrs. Thus, it would
be possible to complete the assembly of about seven TV sets per hour.
The sources of technology are countries like Korea, India and China, the addresses of which
are indicated below.
-
Shandong Branch
No
Item
Cost
Oscilloscope
32.2
Conveyor
86.8
Semi-automatic Insertion
Test Rigs
10
PCB Tester
155.4
82.6
103.6
123.2
79.8
187.6
63.0
126.0
Total
1,040.2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
Manager
Electronics Engineer
Accountant
Personnel Officer
Clerks
Inspection (Quality
Assurance)
Assemble/solder
Inspect/signal adjustment
Focusing
Line quality control
Fit back
Safety check
Cleaning & packaging
Driver
Benefits (20%)
Total Cost
No
1
1
1
1
3
Monthly
Salary
(Birr)
4,500
3,000
1,500
1,500
800
Annual
Salary
(Birr)
54,000
36,000
18,000
18,000
28,800
1
1
1
1
1
1
1
1
1
16
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
800
24,100
18,000
18,000
18,000
18,000
18,000
18,000
18,000
18,000
9,600
308,400
61,680
370,080
7.2. Training
Some training is required for the production workers. It can be carried out at plant site during
erection, commissioning and testing. Annual training expenditure is estimated at Birr 35,000 and
it is included in he working capital.
8. Financial Analysis
8.1. Underlying Assumption
The financial analysis of particleboard is based on the data provided in the preceding discussions
and the following assumptions.
Box 1: Construction and Finance
Construction period
2 years
Source of finance
Tax holidays
2 years
12%
18%
Value of land
Building
5%
10%
Office furniture
10%
Vehicles
20%
Pre-production (amortization)
20%
Raw Material-Local
30 days
Raw Material-Foreign
120 days
30 days
10 days
15 days
30 days
30 days
30 days
Cost
2,100.00
500,000.00
100,000.00
650,000.00
Total
1,040,200.00
2,292,300.00
114,615.00
2,406,915.00
8,941,954.55
11,348,869.55
10
20,537,580
20,000.00
370,080.00
68,769
20,996,429
291,943
1,603,284
22,891,656
11
B. Breakeven Analysis
The breakeven point of the project is estimated by using income statement projection.
Accordingly, the project will break even at 15.4% of capacity utilization.
C. Payback Period
Investment cost and income statement projection are used in estimating the project payback
period. The projects will payback fully the initial investment less working capital in the 2 nd year
time.
D. Simple Rate of Return
Simple rate of return refers to the ratio of net profit plus interest to the total capital invested for a
single year at full capacity operation. Accordingly, for the envisaged plant return amounts to
16.8%.
E. Internal Rate of Return and Net Present Value
Based on cash flow statement the calculated IRR of the project is 18.3% and the net present
value at 18 % discount is Birr 1.26 million.
F. Sensitivity Analysis
The sensitivity analysis shows that the plant will be profitable starting from the first year of
operation even if 10 percent increase in cost takes place. Moreover, the project will pay back its
initial investment within 4 years and 3 months under this condition.
12
I. Profit Generation
The project is found to be financially viable and earns a net profit of about birr 14.87 million
within the project life. Such result induces the project promoters to reinvest the profit which,
therefore, increases the investment magnitude in the region
II.
Tax Revenue
In the project life under consideration, the region will collect about birr 5.72 million from
corporate tax payment alone (i.e. excluding income tax, sales tax and VAT). Such result create
additional fund for the regional government that will be used in expanding social and other basic
services in the region
III.
The analysis conducted revealed the presence of dependence on imported TV sets. Thus, with the
advent of this project a portion of the import burden will be relived. That is, based on the
projected figure we learn that in the project life an estimated amount of Birr 230.4 million will be
saved as a result of the proposed project. This will create room to save hard currency to be used
in other vital and strategic sectors
IV.
The proposed project is expected to create employment opportunity to several citizens of the
country. That is, it will provide permanent employment to 16 professionals as well as support
staffs.
13
V.
The proposed production process is environment friendly. In general the envisaged project
promotes the socio-economic goals and objectives stated in the strategic plan of the Amhara
National Regional State.
VI.
Diversification/ Integration
The plant contributes to industrialization of the economy and enhances intersectional linkages
14
ANNEXES
15
Year 2
PRODUCTION
1
0%
0%
75%
85%
100%
100%
12,019,724
13,622,354
16,026,299
16,026,299
5,345,174
6,057,864
7,126,899
7,126,899
Raw Material-Local
458,739
519,904
611,651
611,651
Raw Material-Foreign
4,886,435
5,537,960
6,515,247
6,515,247
17,418
19,740
23,224
23,224
5,627
6,377
7,502
7,502
Work in Progress
435,444
493,503
580,592
580,592
Finished Products
870,888
987,006
1,161,184
1,161,184
2. Accounts Receivable
1,963,636
2,225,455
2,618,182
2,618,182
3. Cash in Hand
31,916
36,171
42,554
42,554
8,670,102
9,826,116
11,560,136
11,560,136
4. Current Liabilities
1,963,636
2,225,455
2,618,182
2,618,182
Accounts Payable
1,963,636
2,225,455
2,618,182
2,618,182
6,706,466
7,600,661
8,941,955
8,941,955
6,706,466
894,195
1,341,293
1. Total Inventory
Raw Materials in Stock- Total
CURRENT ASSETS
ANNEX 1: Continued
PRODUCTION
5
10
100%
100%
100%
100%
100%
100%
16,026,299
16,026,299
16,026,299
16,026,299
16,026,299
16,026,299
7,126,899
7,126,899
7,126,899
7,126,899
7,126,899
7,126,899
611,651
611,651
611,651
611,651
611,651
611,651
6,515,247
6,515,247
6,515,247
6,515,247
6,515,247
6,515,247
23,224
23,224
23,224
23,224
23,224
23,224
7,502
7,502
7,502
7,502
7,502
7,502
580,592
580,592
580,592
580,592
580,592
580,592
Finished Products
1,161,184
1,161,184
1,161,184
1,161,184
1,161,184
1,161,184
2. Accounts Receivable
2,618,182
2,618,182
2,618,182
2,618,182
2,618,182
2,618,182
42,554
42,554
42,554
42,554
42,554
42,554
11,560,136
11,560,136
11,560,136
11,560,136
11,560,136
11,560,136
4. Current Liabilities
2,618,182
2,618,182
2,618,182
2,618,182
2,618,182
2,618,182
Accounts Payable
2,618,182
2,618,182
2,618,182
2,618,182
2,618,182
2,618,182
8,941,955
8,941,955
8,941,955
8,941,955
8,941,955
8,941,955
3. Cash in Hand
CURRENT ASSETS
PRODUCTION
Year 1
Year 2
1,203,458
10,145,412
19,963,636
20,661,818
24,392,727
24,000,000
1,203,458
10,145,412
1,963,636
261,818
392,727
Total Equity
481,383
4,058,165
722,075
6,087,247
1,963,636
261,818
392,727
2. Inflow Operation
18,000,000
20,400,000
24,000,000
24,000,000
Sales Revenue
18,000,000
20,400,000
24,000,000
24,000,000
Interest on Securities
1,203,458
1,203,458
26,152,714
21,101,402
25,273,102
23,443,751
1,203,458
1,203,458
1,146,150
1,146,150
57,308
57,308
8,670,102
1,156,014
1,734,020
6. Operating Costs
15,879,328
17,993,383
21,164,464
21,164,464
558,798
599,654
8. Interest Paid
1,603,284
817,119
680,932
544,746
9. Loan Repayments
1,134,887
1,134,887
1,134,887
10 .Dividends Paid
Surplus(Deficit)
8,941,955
-6,189,078
-439,584
-880,375
556,249
8,941,955
2,752,876
2,313,293
1,432,918
1,989,167
3. Other Income
Fixed Investments
Pre-production Expenditures
ANNEX 2: Continued
PRODUCTION
5
24,000,000
6
24,000,000
7
24,000,000
8
24,000,000
9
24,000,000
10
24,000,000
Total Equity
2. Inflow Operation
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
Sales Revenue
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
23,348,421
23,298,967
23,203,636
21,973,419
21,973,419
21,973,419
Fixed Investments
Pre-production Expenditures
21,164,464
21,164,464
21,164,464
21,164,464
21,164,464
21,164,464
640,510
727,243
768,099
808,955
808,955
808,955
8. Interest Paid
408,559
272,373
136,186
1,134,887
1,134,887
1,134,887
Surplus(Deficit)
651,579
701,033
796,364
2,026,581
2,026,581
2,026,581
2,640,746
3,341,780
4,138,143
6,164,724
8,191,305
10,217,886
Interest on Securities
3. Other Income
9. Loan Repayments
PRODUCTION
Year 2
18,000,000
20,400,000
24,000,000
24,000,000
1. Inflow Operation
18,000,000
20,400,000
24,000,000
24,000,000
Sales Revenue
18,000,000
20,400,000
24,000,000
24,000,000
Interest on Securities
1,203,458
1,203,458
22,585,794
18,887,578
23,064,556
21,764,118
1,203,458
1,203,458
Fixed Investments
1,146,150
1,146,150
57,308
57,308
6,706,466
894,195
1,341,293
5. Operating Costs
15,879,328
17,993,383
21,164,464
21,164,464
558,798
599,654
-1,203,458
-1,203,458
-4,585,794
1,512,422
935,444
2,235,882
-1,203,458
-2,406,915
-6,992,709
-5,480,287
-4,544,843
-2,308,961
-1,203,458
-1,019,879
-3,293,446
920,507
482,492
977,324
-1,203,458
-2,223,337
-5,516,783
-4,596,276
-4,113,784
-3,136,460
2. Other Income
Pre-production Expenditures
ANNEX 3: Continued
PRODUCTION
5
10
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
1. Inflow Operation
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
Sales Revenue
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
21,804,974
21,891,707
21,932,563
21,973,419
21,973,419
21,973,419
Fixed Investments
Pre-production Expenditures
21,164,464
21,164,464
21,164,464
21,164,464
21,164,464
21,164,464
640,510
727,243
768,099
808,955
808,955
808,955
2,195,026
2,108,293
2,067,437
2,026,581
2,026,581
2,026,581
-113,936
1,994,357
4,061,794
6,088,375
8,114,956
10,141,538
813,107
661,846
550,017
456,905
387,208
328,142
-2,323,353
-1,661,507
-1,111,490
-654,585
-267,377
60,765
Interest on Securities
2. Other Income
TOTAL CASH OUTFLOW
1264222.228
18%
75%
85%
100%
100%
100%
18,000,000
20,400,000
24,000,000
24,000,000
24,000,000
18,000,000
20,400,000
24,000,000
24,000,000
24,000,000
15,744,384
17,843,635
20,992,512
20,992,512
20,992,512
2,255,616
2,556,365
3,007,488
3,007,488
3,007,488
12.53
12.53
12.53
12.53
12.53
426,888
441,691
463,896
463,896
463,896
1,828,729
2,114,674
2,543,593
2,543,593
2,543,593
10.16
10.37
10.60
10.60
10.60
1,603,284
817,119
680,932
544,746
408,559
225,445
1,297,556
1,862,661
1,998,847
2,135,033
558,798
599,654
640,510
225,445
1,297,556
1,303,862
1,399,193
1,494,523
Other Income
2. Less Variable Cost
VARIABLE MARGIN
(In % of Total Income)
3. Less Fixed Costs
OPERATIONAL MARGIN
(In % of Total Income)
4. Less Cost of Finance
5. GROSS PROFIT
6. Income (Corporate) Tax
7. NET PROFIT
RATIOS (%)
Gross Profit/Sales
1.25%
6.36%
7.76%
8.33%
8.90%
1.25%
6.36%
5.43%
5.83%
6.23%
Return on Investment
20.07%
21.13%
17.49%
17.13%
16.77%
Return on Equity
4.97%
28.58%
28.72%
30.82%
32.92%
10
100%
100%
100%
100%
100%
1. Total Income
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
Sales Revenue
24,000,000
24,000,000
24,000,000
24,000,000
24,000,000
Other Income
20,992,512
20,992,512
20,992,512
20,992,512
20,992,512
VARIABLE MARGIN
3,007,488
3,007,488
3,007,488
3,007,488
3,007,488
12.53
12.53
12.53
12.53
12.53
310,973
310,973
310,973
310,973
310,973
OPERATIONAL MARGIN
2,696,516
2,696,516
2,696,516
2,696,516
2,696,516
11.24
11.24
11.24
11.24
11.24
272,373
136,186
5. GROSS PROFIT
2,424,143
2,560,329
2,696,516
2,696,516
2,696,516
727,243
768,099
808,955
808,955
808,955
7. NET PROFIT
1,696,900
1,792,231
1,887,561
1,887,561
1,887,561
Gross Profit/Sales
10.10%
10.67%
11.24%
11.24%
11.24%
7.07%
7.47%
7.86%
7.86%
7.86%
Return on Investment
17.35%
16.99%
16.63%
16.63%
16.63%
Return on Equity
37.38%
39.48%
41.58%
41.58%
41.58%
RATIOS (%)
Year 1
1,203,458
0
0
0
0
0
0
0
0
1,203,458
0
1,146,150
57,308
0
0
0
1,203,458
0
0
0
722,075
722,075
0
481,383
481,383
0
0
0
0
0
0
Year 2
11,348,870
8,941,955
0
0
0
0
0
8,941,955
0
2,406,915
1,146,150
1,146,150
114,615
0
0
0
11,348,870
0
0
0
6,809,322
6,809,322
0
4,539,548
4,539,548
0
0
0
0
0
0
PRODUCTION
1
13,537,951
11,422,979
5,368,218
435,444
870,888
1,963,636
31,916
2,752,876
0
2,114,972
2,292,300
0
114,615
291,943
0
0
13,537,951
1,963,636
1,963,636
0
6,809,322
6,809,322
0
4,539,548
4,539,548
0
0
0
225,445
0
225,445
2
13,962,438
12,139,409
6,083,981
493,503
987,006
2,225,455
36,171
2,313,293
0
1,823,029
2,292,300
0
114,615
583,886
0
0
13,962,438
2,225,455
2,225,455
0
5,674,435
5,674,435
0
4,539,548
4,539,548
0
0
225,445
1,297,556
0
1,297,556
3
14,524,140
12,993,054
7,157,624
580,592
1,161,184
2,618,182
42,554
1,432,918
0
1,531,086
2,292,300
0
114,615
875,829
0
0
14,524,140
2,618,182
2,618,182
0
4,539,548
4,539,548
0
4,539,548
4,539,548
0
0
1,523,001
1,303,862
0
1,303,862
4
14,788,446
13,549,303
7,157,624
580,592
1,161,184
2,618,182
42,554
1,989,167
0
1,239,143
2,292,300
0
114,615
1,167,772
0
0
14,788,446
2,618,182
2,618,182
0
3,404,661
3,404,661
0
4,539,548
4,539,548
0
0
2,826,863
1,399,193
0
1,399,193
ANNEX 5: Continued
PRODUCTION
TOTAL ASSETS
1. Total Current Assets
Inventory on Materials and Supplies
Work in Progress
Finished Products in Stock
Accounts Recievable
Cash in Hand
Cash Surplus, Finance Available
Securities
2. Total Fixed Assets, Net of Depreciation
Fixed Investment
Construction in Progress
Pre-Production Expenditure
Less Accumulated Depreciation
3. Accumulated Losses Brought Forward
4. Loss in Current Year
TOTAL LIABILITIES
5. Total Current Liabilities
Accounts Payable
Bank Overdraft
6. Total Long-term Debt
Loan A
Loan B
7. Total Equity Capital
Ordinary Capital
Preference Capital
Subsidies
8. Reserves, Retained Profits Brought Forward
9. Net Profit After Tax
Dividends Payable
Retained Profits
5
15,148,083
14,200,883
7,157,624
580,592
1,161,184
2,618,182
42,554
2,640,746
0
947,200
2,292,300
0
114,615
1,459,715
0
0
15,148,083
2,618,182
2,618,182
0
2,269,774
2,269,774
0
4,539,548
4,539,548
0
0
4,226,056
1,494,523
0
1,494,523
6
15,710,096
14,901,916
7,157,624
580,592
1,161,184
2,618,182
42,554
3,341,780
0
808,180
2,292,300
0
114,615
1,598,735
0
0
15,710,096
2,618,182
2,618,182
0
1,134,887
1,134,887
0
4,539,548
4,539,548
0
0
5,720,579
1,696,900
0
1,696,900
7
16,367,440
15,698,280
7,157,624
580,592
1,161,184
2,618,182
42,554
4,138,143
0
669,160
2,292,300
0
114,615
1,737,755
0
0
16,367,440
2,618,182
2,618,182
0
0
0
0
4,539,548
4,539,548
0
0
7,417,479
1,792,231
0
1,792,231
8
18,255,001
17,724,861
7,157,624
580,592
1,161,184
2,618,182
42,554
6,164,724
0
530,140
2,292,300
0
114,615
1,876,775
0
0
18,255,001
2,618,182
2,618,182
0
0
0
0
4,539,548
4,539,548
0
0
9,209,710
1,887,561
0
1,887,561
9
20,142,562
19,751,442
7,157,624
580,592
1,161,184
2,618,182
42,554
8,191,305
0
391,120
2,292,300
0
114,615
2,015,795
0
0
20,142,562
2,618,182
2,618,182
0
0
0
0
4,539,548
4,539,548
0
0
11,097,271
1,887,561
0
1,887,561
10
22,030,123
21,778,023
7,157,624
580,592
1,161,184
2,618,182
42,554
10,217,886
0
252,100
2,292,300
0
114,615
2,154,815
0
0
22,030,123
2,618,182
2,618,182
0
0
0
0
4,539,548
4,539,548
0
0
12,984,832
1,887,561
0
1,887,561
10