Opera

tion
Depth
No.
of Cut
(mm)
2.01
3.5
2.06
1
n
1

Face milling operation For OP20

Width of
Cut(mm)
80
250
100

Spindle
Cutting Speed Table Feed
speed (rpm )
(m/min)
(mm/min)
600
160
637
250
318
1451
3820
1200
3667

Sp. Cutting
force
KFs(N/mm2)
1400
1400
600

Cutting
Cutting
Power (KW) Force(N)
4.90
1872.78
9.96
1916.42
4.31
220.02

Torque
(N-m)
79.56
388.36
11.01

Clamping Work Support

force (KN)
Force (KN)
5.62
8.43
5.75
8.62
0.66
0.99

work material

Specific cutting force KFs(N/mm2)

Tensile
Strength(Mpa)
& hardness 0.1mm/ 0.2mm/ 0.3mm/t 0.4mm/ 0.6mm/t
tooth
tooth
ooth
tooth
ooth

Mild Steel
Tool Steel
Tool Steel
Tool Steel

520
670
770
770

2200
1980
2030
2030

1950
1800
1800
1800

1820
1730
1750
1750

1700
1700
1700
1700

1580
1600
1580
1580

Chrome Manganese Steel

Hard Cast Iron
Meehanite Cast Iron
Gray Cast Iron
Brass
Light Alloy (Al-Mg)
Light Alloy (Al-Si)

770
46 HRC
360
200 HB
500
160
200

2300
3000
2180
1750
1150
580
700

2000
2700
2000
1400
950
480
600

1880
2500
1750
1240
800
400
490

1750
2400
1600
1050
700
350
450

1660
2200
1470
970
630
320
390

BORING OPERATION
Operat
ion
No.
1.04
1.09
1.1
n

CASTING
TOOL
Spindle
Cutting Speed
HOLE DIA(mm) DIA(mm) speed (rpm )
(m/min)
40
46
958
140
94.3
101.6
566
180
77
82
702
180
38
42
1989
250

Sp. Cutting
Table Feed (Vf) force(Kg/mm
Cutting
2
(mm/min)
)
Power (KW)
192
250
4
226
250
12.9
281
250
9
298
60
0.9

Cutting
Force(N)
1730.4
4273.6
2978
204.8

Torque
(N-m)
39.8
217.1
122.1
4.3

Clamping
force (KN)
5.19
12.82
8.93
0.61

Work Support
Force (KN)
7.79
19.23
13.40
0.92

work material
Mild Steel
Medium Steel
Hard Steel
Tool Steel
Tool Steel
Tool Steel
Chrome Manganese Steel
Chrome Manganese Steel
Chrome Molybdenum Steel
Chrome Molybdenum Steel
Nickel Chrome Molybdenum Steel
Nickel Chrome Molybdenum Steel
Cast Iron
Hard Cast Iron
Meehanite Cast Iron
Gray Cast Iron
Brass
Light Alloy (Al-Mg)
Light Alloy (Al-Si)

Specific cutting force KFs(Kg/mm2)

Tensile
Strength(Mpa) 0.1mm 0.2mm 0.3mm 0.4mm 0.6mm
& hardness
/tooth /tooth /tooth /tooth /tooth
520
620
720
670
670
770
770
630
730
600
940
352 HB
520
46 HRC
360
200 HB
500
160
200

220
198
252
198
198
203
230
275
254
218
200
210
280
300
218
175
115
58
70

195
180
220
180
180
180
200
230
225
200
180
190
250
270
200
140
95
48
60

182
173
204
173
173
175
188
206
214
186
168
176
232
250
175
124
80
40
49

170
160
185
170
170
170
175
180
200
180
160
170
220
240
160
105
70
35
45

158
157
174
160
160
158
166
178
180
167
150
153
204
220
147
97
63
32
39

DRILLING OPERATION
Operatio
n No.

2.02
2.04

Drill
Coefficient Diameter
(K)
(D) in (mm)
1
6.8
1
10.2

Spindle
speed N in
(rpm )
7022
4727

Feed (f) in
mm/rev
0.12
0.12

Cutting Power
(KW)
0.9
1.3

Thrust
Force(N)
639.28
958.91

Torque
(N-m)
1.2
2.8

Clamping Work Support

force (KN) Force (KN)
1.92
2.88
2.88
4.32

Pull-strength
Material
MPa(N/mm2) kgf/mm2
Cast Iron
210
21
Grey Cast Iron
280
28
Maleyable cast Iron
Cast Iron
350
35
Aluminium
250
25
S20C
550
55
SUM32
620
62
SMn438
630
63
SNC236
690
69
4115 Cr0.5Mo0.11Mn0.8 630
63
SCM430
770
77
SCM440
940
94
SNCM420
750
75
SNCM625
1400
140

Hardness coefficient
(HB)
177
198

(K)
1.00
1.50

224
100
160
183
197
174
167
229
269
212
390

1.88
0.55
2.22
1.42
1.45
2.02
1.62
2.10
2.41
2.12
3.44

174
255

2.08
2.22

Chromium Vanadium Steels

Cr0.6Mn0.6V0.12
Cr0.8Mn0.8V0.1

580
800

58
80

Face milling operation

For OP20
Sp.
Operation No.

2.01
2.06

Depth of
Cut (mm)
3
1

Width of
Cut(mm)
125
50

Spindle
speed
(rpm )
1910
1272

Cutting
Speed
(m/min)
750
200

Cutting
force
Table Feed KFs(N/mm
2
(mm/min)
)
3056
2500
764
2500

Cutting Power
(KW)
56.18
1.87

Cutting
Force(N)
4584.00
573.00

DRILLING OPERATION FOR GEAR CASE OP20

Operation No.
2.02
2.04

Drill
Coefficient Diameter
(K)
(D) in (mm)
1
6.8
1
10.2

Spindle
speed N Feed (f) in
Cutting
Thrust
in (rpm ) mm/rev Power (KW) Force(N)
7022
0.12
0.9
639.28
4727
0.12
1.3
958.91

Torque (N-m)
1.2
2.8

Clamping
force (KN)
1.92
2.88

Torque
(N-m)
286.76
14.35

Clamping
Work
force
Support
(KN)
Force (KN)
13.75
20.63
1.72
2.58

Material
Cast Iron
Cast Iron

FOR DRILLING
Pull-strength
Hardness
MPa(N/
kgf/mm2 (HB)
(K)
mm2)
210
21
177
1
280
28
198
1.39

Cast Iron
Aluminium
S20C
SUM32

350
250
550
620

35
25
55
62

224
100
160
183

1.88
1.01
2.22
1.42

SMn438
630
SNC236
690
4115 Cr0.5Mo0.11
630
SCM430
770
SCM440
940
SNCM420
750
SNCM625
1400

63
69
63
77
94
75
140

197
174
167
229
269
212
390

1.45
2.02
1.62
2.1
2.41
2.12
3.44

580

58

174

2.08

800

80

255

2.22

Chromium
Vanadium
Steels
Cr0.6Mn0.6
V0.12
Cr0.8Mn0.8
V0.1

FOR MILLING
work material
Mild Steel
Tool Steel
Tool Steel

Chrome Manganese
Steel
Hard Cast Iron
Meehanite Cast Iron
Gray Cast Iron
Brass
Light Alloy (Al-Mg)
Light Alloy (Al-Si)

Tensile
Strength(Mpa)
& hardness
520
670
770

770
46 HRC
360
200 HB
500
160
200

FOR MILLING
Specific cutting force KFs(N/mm2)
0.1mm/to 0.2mm/to 0.3mm/to 0.4mm/to 0.6mm/to
oth
oth
oth
oth
oth
2200
1950
1820
1700
1580
1980
1800
1730
1700
1600
2030
1800
1750
1700
1580

2300

2000

1880

1750

1660

3000
2180
1750
1150
580
700

2700
2000
1400
950
480
600

2500
1750
1240
800
400
490

2400
1600
1050
700
350
450

2200
1470
970
630
320
390