Beruflich Dokumente
Kultur Dokumente
tion
Depth
No.
of Cut
(mm)
2.01
3.5
2.06
1
n
1
Spindle
Cutting Speed Table Feed
speed (rpm )
(m/min)
(mm/min)
600
160
637
250
318
1451
3820
1200
3667
Sp. Cutting
force
KFs(N/mm2)
1400
1400
600
Cutting
Cutting
Power (KW) Force(N)
4.90
1872.78
9.96
1916.42
4.31
220.02
Torque
(N-m)
79.56
388.36
11.01
work material
Mild Steel
Tool Steel
Tool Steel
Tool Steel
520
670
770
770
2200
1980
2030
2030
1950
1800
1800
1800
1820
1730
1750
1750
1700
1700
1700
1700
1580
1600
1580
1580
770
46 HRC
360
200 HB
500
160
200
2300
3000
2180
1750
1150
580
700
2000
2700
2000
1400
950
480
600
1880
2500
1750
1240
800
400
490
1750
2400
1600
1050
700
350
450
1660
2200
1470
970
630
320
390
BORING OPERATION
Operat
ion
No.
1.04
1.09
1.1
n
CASTING
TOOL
Spindle
Cutting Speed
HOLE DIA(mm) DIA(mm) speed (rpm )
(m/min)
40
46
958
140
94.3
101.6
566
180
77
82
702
180
38
42
1989
250
Sp. Cutting
Table Feed (Vf) force(Kg/mm
Cutting
2
(mm/min)
)
Power (KW)
192
250
4
226
250
12.9
281
250
9
298
60
0.9
Cutting
Force(N)
1730.4
4273.6
2978
204.8
Torque
(N-m)
39.8
217.1
122.1
4.3
Clamping
force (KN)
5.19
12.82
8.93
0.61
Work Support
Force (KN)
7.79
19.23
13.40
0.92
work material
Mild Steel
Medium Steel
Hard Steel
Tool Steel
Tool Steel
Tool Steel
Chrome Manganese Steel
Chrome Manganese Steel
Chrome Molybdenum Steel
Chrome Molybdenum Steel
Nickel Chrome Molybdenum Steel
Nickel Chrome Molybdenum Steel
Cast Iron
Hard Cast Iron
Meehanite Cast Iron
Gray Cast Iron
Brass
Light Alloy (Al-Mg)
Light Alloy (Al-Si)
220
198
252
198
198
203
230
275
254
218
200
210
280
300
218
175
115
58
70
195
180
220
180
180
180
200
230
225
200
180
190
250
270
200
140
95
48
60
182
173
204
173
173
175
188
206
214
186
168
176
232
250
175
124
80
40
49
170
160
185
170
170
170
175
180
200
180
160
170
220
240
160
105
70
35
45
158
157
174
160
160
158
166
178
180
167
150
153
204
220
147
97
63
32
39
DRILLING OPERATION
Operatio
n No.
2.02
2.04
Drill
Coefficient Diameter
(K)
(D) in (mm)
1
6.8
1
10.2
Spindle
speed N in
(rpm )
7022
4727
Feed (f) in
mm/rev
0.12
0.12
Cutting Power
(KW)
0.9
1.3
Thrust
Force(N)
639.28
958.91
Torque
(N-m)
1.2
2.8
Pull-strength
Material
MPa(N/mm2) kgf/mm2
Cast Iron
210
21
Grey Cast Iron
280
28
Maleyable cast Iron
Cast Iron
350
35
Aluminium
250
25
S20C
550
55
SUM32
620
62
SMn438
630
63
SNC236
690
69
4115 Cr0.5Mo0.11Mn0.8 630
63
SCM430
770
77
SCM440
940
94
SNCM420
750
75
SNCM625
1400
140
Hardness coefficient
(HB)
177
198
(K)
1.00
1.50
224
100
160
183
197
174
167
229
269
212
390
1.88
0.55
2.22
1.42
1.45
2.02
1.62
2.10
2.41
2.12
3.44
174
255
2.08
2.22
Cr0.6Mn0.6V0.12
Cr0.8Mn0.8V0.1
580
800
58
80
2.01
2.06
Depth of
Cut (mm)
3
1
Width of
Cut(mm)
125
50
Spindle
speed
(rpm )
1910
1272
Cutting
Speed
(m/min)
750
200
Cutting
force
Table Feed KFs(N/mm
2
(mm/min)
)
3056
2500
764
2500
Cutting Power
(KW)
56.18
1.87
Cutting
Force(N)
4584.00
573.00
Drill
Coefficient Diameter
(K)
(D) in (mm)
1
6.8
1
10.2
Spindle
speed N Feed (f) in
Cutting
Thrust
in (rpm ) mm/rev Power (KW) Force(N)
7022
0.12
0.9
639.28
4727
0.12
1.3
958.91
Torque (N-m)
1.2
2.8
Clamping
force (KN)
1.92
2.88
Torque
(N-m)
286.76
14.35
Clamping
Work
force
Support
(KN)
Force (KN)
13.75
20.63
1.72
2.58
Material
Cast Iron
Cast Iron
FOR DRILLING
Pull-strength
Hardness
MPa(N/
kgf/mm2 (HB)
(K)
mm2)
210
21
177
1
280
28
198
1.39
Cast Iron
Aluminium
S20C
SUM32
350
250
550
620
35
25
55
62
224
100
160
183
1.88
1.01
2.22
1.42
SMn438
630
SNC236
690
4115 Cr0.5Mo0.11
630
SCM430
770
SCM440
940
SNCM420
750
SNCM625
1400
63
69
63
77
94
75
140
197
174
167
229
269
212
390
1.45
2.02
1.62
2.1
2.41
2.12
3.44
580
58
174
2.08
800
80
255
2.22
Chromium
Vanadium
Steels
Cr0.6Mn0.6
V0.12
Cr0.8Mn0.8
V0.1
FOR MILLING
work material
Mild Steel
Tool Steel
Tool Steel
Chrome Manganese
Steel
Hard Cast Iron
Meehanite Cast Iron
Gray Cast Iron
Brass
Light Alloy (Al-Mg)
Light Alloy (Al-Si)
Tensile
Strength(Mpa)
& hardness
520
670
770
770
46 HRC
360
200 HB
500
160
200
FOR MILLING
Specific cutting force KFs(N/mm2)
0.1mm/to 0.2mm/to 0.3mm/to 0.4mm/to 0.6mm/to
oth
oth
oth
oth
oth
2200
1950
1820
1700
1580
1980
1800
1730
1700
1600
2030
1800
1750
1700
1580
2300
2000
1880
1750
1660
3000
2180
1750
1150
580
700
2700
2000
1400
950
480
600
2500
1750
1240
800
400
490
2400
1600
1050
700
350
450
2200
1470
970
630
320
390