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ISSN 2229-5518
1145
1.INTRODUCTION
It
IJSER
IJSER 2014
http://www.ijser.org
2- EXPERIMENTAL WORK:
The experimental work included assessment of fatigue life
specifications by using stress life approach for steel with
different content of Carbon supplied from the local market
with and without notches of various geometries , and effect
of Stress ratio on Fatigue life .The experimental procedure
consist of four parts, the first one deals with the selection of
materials used and the specimens preparation, the second
part deals with different mechanical tests, the third
includes details of fatigue test and finally the details of
Microscopic inspection. A brief description for the different
equipment used in this study had been mentioned.
1146
Material
Property
Tensile Strength u (MPa)
Value
470
LCS
350
26
202
575
480
18
206
675
510
15
200
MCS
HCS
IJSER
Item
LCS
MCS
HCS
C
0.208
0.369
0.773
Si
0.27
0.303
0.236
Mn
0.603
0.738
0.327
P
0.012
0.009
0.006
S%
0.021
0.023
0.012
Fe
Bal.
Bal.
Bal.
1147
Property
Value
135
142
172
180
200
220
IJSER
Material
Ra [m]
Rt [m] max.
1.5
1.75
1.85
3.1
3.25
3.31
1148
IJSER
+
Mean stress: m = max min
Stress amplitude: a =
Stress ratio: R =
min
max
max min
2
(1)
(2)
(3)
(4)
Mb = F . a
d3
(6)
32
By using the section modulus of the sample It is possible to
calculate the alternating stress amplitude.
Wb =
Where,
M
a = Wb =
b
32 F .a
d3
( 7)
=2F
MPa
(8)
a: is the maximum alternating stress (MPa)
F : Applied Force (N)
a : bending arm = 106 0.1 mm
d: diameter of the specimen = 8 0.1 mm
1149
3-NUMERICAL INVESTIGATION:
IJSER
(a)
(b)
Fig. 6 : Fracture surface of a specimen AISI 1020 , (a)
4- RESULTS
1150
- EFFECT OF V NOTCHES :
In this work it is trailed to predict the fatigue life of
notched fatigue specimens under effect of cyclic loading
using stress life data of smooth fatigue specimen (without
notch) on the basis of maximum stress developed obtained
from finite element simulated results of notched specimen
under stress controlled cyclic loading . The cylindrical
specimen under consideration is being subjected to
bending stress due to vertical component force, So as the
shaft rotates there is a fluctuation of stress, the point which
is subjected to maximum stress value is found and shown
in Fig. (5). The various bending ( nom) and at the failure
surface is found. According to the accurate stress
concentration factors corresponding bending stress can be
found using least square method. The radii of fillet at
smooth specimen was found 2 mm ,while for notched
specimens ,three angle orientation(30,45 &90 degree ) with
one notch depth 0.5 mm were employed corresponding to
which stress concentration due to bending (Kt) was found
in table 5 , for more details of the procedure for stress
concentration determination see [15]. For dynamic loading,
we need to calculate Fatigue concentration factor Kf based
on the notch sensitivity of the material as in below :
LCS
S-N Equation
Fatigue limit
(Mpa)
-1
= 3234.4 N - 0.195
218.672
-0.5
= 4883.7 N - 0.204
291.574
= 6892.6 N - 0.199
440.943
0.25
= 9329.4 N - 0.2
588.645
0.5
= 14783 N - 0.204
882.597
-1
= 3816.3 N - 0.195
258
-0.5
= 5856.5 N - 0.204
349.65
= 7895 N - 0196
526.443
0.25
= 10520 N - 0196
701.48
0.5
= 15823 N - 0196
1055
-1
= 4810.3 N - 0.2
303.5
-0.5
= 7745 N - 0.213
408.339
= 15758 N - 0.236
604.645
0.25
= 16637 N - 0.217
829.994
0.5
= 30711 N - 0.233
1228.27
IJSER
K f = 1 + (K t 1) q
(9)
MCS
HCS
1+
(10)
300 1.8
0.001
()
(11)
(12)
= 0.001
300 1.8
0.5
600
500
400
300
200
100
Without Notches
0
0
1000000
2000000
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450
400
350
300
250
200
150
100
50
0
500
450
400
350
300
250
200
150
100
50
0
2000000
3000000
400
350
300
IJSER
250
200
150
100
50
1000000
2000000
3000000
30 LCS,0.5 mm :Num.
30 MCS ,0.5 mm :Num.
30 HCS ,0.5 mm :Num.
350
300
250
200
150
100
450
2000000
3000000
30 LCS,0.5 mm :Exp.
30 MCS,0.5 mm :Exp.
30 HCS,0.5 mm:Exp.
400
Alternating Stress Mpa
400
1000000
Cycles To Failure
Cycles to Failure
1000000
Cycles to Failure
Cycles to Failure
350
300
250
200
150
100
50
50
0
0
1000000
2000000
3000000
Cycles to Failure
IJSER 2014
http://www.ijser.org
1000000
2000000
Cycles to Failure
3000000
400
Alternating Stress Mpa
350
300
250
200
150
100
LCS
50
450
400
350
300
250
200
150
100
50
0
0
1000000
2000000
Cycles to Failure
500
450
400
350
300
250
200
150
100
50
0
Without Notches:Num.
0.5 mm ,90 degree :Num.
0.5 mm ,45 degree :Num.
0.5 mm ,30 degree :Num.
MCS
0
3000000
1152
1000000
2000000
MCS
500000 1000000150000020000002500000
Cycles to Failure
Cycles to Failure
450
400
350
300
250
200
150
100
50
0
3000000
500
450
400
350
300
250
200
150
100
50
0
IJSER
HCS
600
Without Notches
0.5 mm ,90 degree :Exp.
0.5 mm ,45 degree :Exp.
0.5 mm ,30 degree :Exp.
1000000
2000000
Cycles to Failure
LCS
500
400
300
200
100
HCS
0
0
1000000
2000000
3000000
1000000
2000000
Cycles to Failure
Cycles to Failure
IJSER 2014
http://www.ijser.org
3000000
1600
Alternating Stress Mpa
R = -1
1400
R=0
1200
1000
800
LCS
600
400
LCS
200
MCS
0
0
1000000
2000000
HCS
Cycles to Failure
2500
R = -1
R = - 0.5
R=0
R = 0.25
R = 0.5
2000
1500
1000
500
h (mm)
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
r (mm)
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
1000000
2000000
R = -1
R = - 0.5
R=0
R = 0.25
R = 0.5
2000
1800
1600
1400
1200
1000
800
600
400
200
0
MCS
1000000
Kt
4.28
4.15
3.47
4.28
4.15
3.47
4.28
4.15
3.47
R
q
0.1643
0.165
0.1659
0.2682
0.2698
0.2672
0.2987
0.3015
0.2996
Kf
1.54
1.52
1.41
1.88
1.85
1.66
1.98
1.95
1.74
R
IJSER
Cycles to Failure
30
45
90
30
45
90
30
45
90
5- CONCLUSIONS:
HCS
1153
2000000
Cycles to Failure
IJSER 2014
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ACKNOWLEDGMENT
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[11]
[12]
[13]
[14]
[15]
IJSER
REFERENCES
[10]
1154
U0T
IJSER 2014
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0TU