Beruflich Dokumente
Kultur Dokumente
HAG_0303
HAG_0303
Quality Management
Leak rate
The denseness requirements are in general quantizised by the
maximum allowable leak rate.
Types:
z Pressure increase in a vacuum - reservoir
Po > Pi
Po < Pi
Pi
Po
V
HAG_0303
Leak rate
Definition
The leak rate value is 1 mbar l/s if in a vacuum - reservoir with a
volume of 1 Litre the pressure rises in 1 Second about 1 mbar or in
a pressure - reservoir it drops about 1 mbar.
Unit
z SI Units:
[Pa m3/s]
z Fluid Technology:
[sccm; sccs]
z Climate Technology:
[g/a; oz/y]
HAG_0303
z [mbar l/s]
=
=
approximately
approximately
1.5 Liter
1.5 x 107 Seconds
HAG_0303
QL =
10
mbar l / s
7
s
1,5 10
HAG_0303
1 Bubble / Minute
1 Bubble / Second
Leak rate
0,3636 cm/min
HAG_0303
V =
4 (1,13 mm)
4
r =
= 6,06 mm
3
3
HAG_0303
kg air/h
mbar l/s
Water tight
Vapour tight (sweat)
Bacteria tight
Fuel and Oil tight
Virus tight
Gas tight
Technically tight
10-05
10-06
10-07
10-08
10-09
10-10
10-13
10-02
10-03
10-04
10-05
10-06
10-07
10-10
HAG_0303
Conversion: 1 mbar l/s = 4,3 x 10-03 kg/h air at 20 C and the same test pressure
mbar l/s
kg/h
(air, 20C)
kg/h
(air, 0C)
cm3/h
(NTP)
cm3/s
(NTP)
Torr l/s
mbar l/s
kg/h
(air, 20C)
kg/h
(air, 0C)
cm3/h
(NTP)
cm3/s
(NTP)
Torr l/s
g/a
(R12, 20C)
Pa m3/s
4,28 * 10-3
4,59 * 10-3
3554
0,987
0,75
1,56 * 105
1,00 * 105
234
1,073
8,31 * 105
231
175
23,4 * 106
218
0,932
7,74 * 10
215
163
21,8 * 106
2,78 * 10-4
2,11 * 10-4
44
28,10
2,81 * 10-4
1,013
4,33 * 10-3
4,65 * 10-3
3600
0,760
1,58 * 105
1,01* 105
1,33
5,70 * 10-3
6,12 * 10-3
4737
1,32
2,08 * 105
1,33* 105
2,27 * 10-2
6,31 * 10-6
4,80 * 10-6
6,41 * 10-1
9,87
7,50
1,56
g/a
6,39 * 10-6
(R12, 20C)
Pa m3/s
10
4,28 * 10-2
HAG_0303
Testing methods
detectable Leak rate
principle
Pressure drop
Pressure rise
Overpressure
Vacuum
Bubble Test
He Sniffing
change of Helium
concentration
He Integral
change of integral
Leak rate
HAG_0303
Methods
Other Methods
11
Pressure drop
Pressure rise
Bubbletest
Ultrasonic - Bubbletest
He sniffing leak detection
He vacuum leak detection
H2 - sniffing leak detection
SF6 vacuum leak detection
SF6 sniffing leak detection
10 0 10 -1
10 -2
10 -3 10 -4
10 -5
10 -6
10 -7
10 -8 10 -9
10 1
mbar l/s
12
Why Helium?
Low concentration in the normal atmosphere ( 5ppm)
Small molecule - mass 4
Easy to detect with standard mass spectrometer
Fast spreading in atmospheric and vacuum surrounding
Does not undergo chemical reactions, does not stick to surfaces
HAG_0303
Not poisonous
13
HAG_0303
Testgas
Testgas
Local
14
HAG_0303
Testgas
15
HAG_0303
Testgas
Testgas
16
HAG_0303
17
HAG_0303
HLT 260
18
ICs
LCD Displays
Medicine
Industry
Semiconductor technology
Aviation
HAG_0303
Automotive
19
HAG_0303
20
Vacuum mode
z Smallest detectable leak rate: 5 10-12 mbar l/s
z Leak testing is possible at 18 mbar inlet pressure short Test cycles
z Helium pumping speed at the inlet 2,1 l/s very fast recovery time
Sniffer mode
HAG_0303
21
Product documentation
z Printout protocol
HAG_0303
Metal housing
22
HAG_0303
23