Boiler 2

)PART NO (2

Eng / Reda Ibrahim

) ( Logic
) ( Normal & Abnormal Condition

.

) ( Logic
.

.
.
Eng / Reda Ibrahim
1 - CONDENSAT SYSTEM
2 - PEGGING STEAM
3 - FEED WATER SYSTEM
4 - HP STEAM SYSTEM
5 - IP STEAM SYSTEM
6 - LP STEAM SYSTEM
7 - COLD REHEAT
8 - HRSG
9 - PURGE
10 - SOLAR FUEL OIL PUMP
...
.....
......
.....
.
....
.....
.......
.....
Eng / Reda Ibrahim
.........
4
15
21
27
39
53
62
66
74
78
Eng / Reda Ibrahim
1- CONDENSAT PUMP PROTECTION

2- RUN BACK FOR CONDENSAT PUMP
3- CONDENSAT MIN FLOW VALVE FV- 012
4- CONDENSER HOT WELL LEVEL CONTROL
5- CONDENSAT PREHEATER CONTROLVALVE HV 002
6- CONDENSAT PREHEATER CONTROLVALVE HV 003
7- CONDENSAT SYSTEM CONTROL PUMP 040
8- CONDENSAT SYSTEM CONTROLVALVE TV - 040
9- CONDENSAT BREHEATER FDWTR OUTLET LV-064
10- DEAERATOR TANK LEVEL DRAWING SAMPEL
Eng / Reda Ibrahim
CONDENSAT PUMP
) ( Level - 0 -:
- ) Hot Well Circulating Pump
( Condensate Water Dereator Preheater Coil
) ( HP , IP , LP Head Tank Demy Pump
- -:
. IP Bay Pass ) ( B1 & A1
. Ventilator Valve DeSuper Spray
. Turbine Seal Steam Spray
. HP Drain Manifold Spray
. Cland Steam Condenser
- O2 Scav & Neut Amin & Phosphate System
- ) ( LV 015B
Start permissive
:
) -: (
-
-
-
-
Hi 80 C ~ Bearing

Low Bearing
Low ~ 222 mm
) ( 2 bar Filling From demy pump
) (
Start Standby Pump
:
-:
-
-
-
-
Trip
bearing 90C
Trip

14.5 bar 5 sec
Override Trip
:
) -: (
5 Sec
- ) 13.3 bar ( Low Low
60 Sec
) 44.5 kg /s ( Low
-
- ) 122 mm ~ ( Low Low
Eng / Reda Ibrahim
- Low Bearing
- Hi 90 C ~ Bearing
- HHH
) (
CONDENSAT PUMP PROTECTION

:
- ) ( Preheater Over heating
- HP/IP & LP
-
- Head Tank
* RUN BACK
RUN BACK FOR CONDENSAT PUMP

) ( .
Feed Back A & B
) ( and ) ( Run ) ( and :
) ( No Condensate Water Pump To Module 1
-:
1- Close Diverter Damper For HRSG 1A Through 2 min
2- Close Diverter Damper For HRSG 1B Through 2 min
3- Trip STG
4- IF CTG 1A S.P > 25 MW ( High ) + No Condensate Water Pump To Module 1
+ Diverter Damper 1A Not Close To HRSG 1
RUN BACK CTG TO 20
5- IF CTG 1B S.P > 25MW ( High ) + No Condensate Water Pump To Module 1
+ Diverter Damper 1A Not Close To HRSG 1
RUN BACK CTG TO 20
) 6- Trip CTG 1A ( If Diverter Damper Not Closed Through 2 min
) 7- Trip CTG 1B ( If Diverter Damper Not Closed Through 2 min
Eng / Reda Ibrahim
) (
FV- 012
CONDENSAT MIN FLOW VALVE
* Level 7
No Load
. ) Sensor ( TE - 011 & FIT - 012A Flow Rate -:
Condensate Pump A/B Override Trip
Low
44.5 kg/s
= Flow
.

. ) (
.
Flow PID

Set Point Logic
Set Point
. Flow

Min Flow
) (
Eng / Reda Ibrahim
. No Condensate Pump Running 0 % 3 Sec

. 60 %
* ) Sensor ( PIT- 007 :
= Low Condensate pump A/B Stand By Start
= Low Lo Condensate pump A/B Override Trip
Condensate pump A/B Start permissive
At Pressure = 14.5 bar

At Pressure = 13 bar
At Pressure = 3 bar
At Temp
At Temp
* ) Sensor (TE-012A/B Bearing -:

ALARM
TRIP
= 80C
= 90C
Auto Closed
3 sec 0%
Auto open
60%
CONDENSER HOT WELL LEVEL CONTROL

) Sensor ( LIT- 651 & LIT 652 :
- .
790 mm = Alarm
787 mm = Alarm + Closed Make Up Valve Lv-015A
222 mm = Alarm + Condensate pump A/B Start permissive
122 mm = Alarm + Condensate pump A/B Override Trip
-
=
=
=
=
HH
Hi
L
LL
Level
Level
Level
Level
LV 015A SP
A - Condenser Make up Control Valve LV- 015A
Level 0 ) (
PID Set Point Operator

-:
Demy Water Storage Tank Level
LLL
Close 0 %
Condenser Hot Well Level
H
Close 0%
B- Condenser level Control Reject Valve LV- 015B
HP/IP A1 Hi Hi
-:
Set Point ) LV 015A ( Operator
) = ( 100 Set Point PID
H H .
EXAMPELE :
Set Point For LV 015A
= 650 mm
Constant Value For LV-015B
= 100 mm
Total Set Point For LV 015B = 650 mm + 100 mm = 750 mm
Eng / Reda Ibrahim
* LV 015B Auto H H
* 790 mm 100 %
750 mm
)(
CONDENSAT PREHEATER CONTROL VALVE HV 002

Stack
Open Permissive
:
) -: (
-
-
-
-
-
>

1295 mm
Deaerator Level Not H

Selection Gas Operation
Secure To Worm Up Not Active
Secure To Drain Active Not Active
Open Diverter Damper To HRSG + Flam On
) (
Eng / Reda Ibrahim
:
- deaerator
:
Auto open
+ Normal Water Level
Auto Closed
-:
-
-
-
-
-
~ mm

Deaerator Level = HH
Selection Oil Operation
Secure To Worm Up Active
Secure To Drain Active
Close Diverter Damper To HRSG + Flam Off
1259
:
Remote
Close Permissive
CONDENSAT PREHEATER CONTROLVALVE HV 003

Stack
:
- deaerator
:
Auto open
+ Normal Water Level
Open Permissive
) -: (
mm
- >
-
-
-
-
Deaerator Level Not HH

Selection Oil Operation
Secure To Worm Up Not Active
Secure To Drain Active Not Active
Open Diverter Damper To HRSG + Flam On
1259
) (
Auto Closed
:
-:
-
-
-
-
-
Deaerator Level = HH
Selection Gas Operation
Secure To Worm Up Active
Secure To Drain Active
Close Diverter Damper To HRSG + Flam Off
1259 mm
:
Remote
Close permissive
Eng / Reda Ibrahim
PUMP - 040
CONDENSAT SYSTEM CONTROL
Stack Preheater
) 51.7 C0 ( 55 C0
) (
Auto Start
Preheater Outlet (TE 005) < 51.7 C0

Stack

) (
)
Start Permissive
Natural Gas Operation + Pump Ready For Start
Auto Stop
Preheater Outlet (TE 005) < 55 C0
5 min
CONDENSAT SYSTEM CONTROLVALVE TV - 040

Pump 040

Preheater

.
) (
Eng / Reda Ibrahim
CONDENSAT BREHEATER FDWTR OUTLET LV- 064

HP Drum Deaerator S.P
) (Operator )
LP & IP & HP (
By Pass Deaerator SP .
) ( -:
* ) ( IP ) FIT ( 400A - 400B
) PIT - 400 & TE ( 401A - 401B
* ) ( LP ) FIT( 801A - 801B
) PIT- 800 & TE ( 801A - 801B
* ) ( HP ) FIT ( 100A - 100B
)PIT -100 & TE(101A-101B
A1
) ( LP + IP + HP
A2
) ( LP + IP + HP B
) = (A2+A1 DEARATOR %
- = B /A1
) (
= B / A1
Deaerator
Deaerator level
Eng / Reda Ibrahim
Deaerator Tank Level Control

-:
1350 Alarm + Trip Condensate Pump + Closed Pegging Steam
1295 Alarm + Closed Condensate Valve LV -064
1219 Alarm
-1000 Start Permissive H/IP & LP Pump
-1600 Trip H/IP & LP Pump
=
=
=
=
=
Level
Level
Level
Level
Level
HHH
HH
H
L
LL
) LT- ( 001D 002D Level mm . H2O :
Dp = Pd + ( H h ) Gs HGw + VG0
Static pressure of drum
height between Actual water level from bottom tap
height between upper and bottom taps
Specific gravity of water inside drum
Specific gravity of steam inside drum
Specific gravity of water in the reference-H
:
:
:
:
:
:
Pd
h
H
Gw
Gs
Go
Dp ) ( H Go = 4038 ) ( H Gs )
(H = 4038 x ) (Gw - Gs Head h
Dp + H Go - HCs
Gw - Gs
)= h (Height Between Center Line And Bottom Taps
=h
Deaerator level
= ) + C ( Deaerator Level
Preheater
PID
) FIT ( 001A - 001B ) X (
.
Deaerator H H 0 % Auto
Eng / Reda Ibrahim
DEAERATOR TANK LEVEL DRAWING SAMPEL

) ( Deaerator
Pegging Steam -:
* .

Pegging Steam
Vent
* .
-

-

400 C0 PH

) (
* .
Drum
) ( 11.5 10.5 .
PH
Eng / Reda Ibrahim
1 - PEGGING STEAM VALVE HV- 001D

4 - IP PEGGING STEAM DRAIN HV- 008D & HV-010D
5 - LOW RAING LP PEGGING STEAM DRAIN HV (013D - 072D)
6 HIGH RAING LP PEGGING STEAM DRAIN VALVE HV-004D
Eng / Reda Ibrahim
PEGGING STEAM
Super Steam ) ( Deaerator -:
) ( deaerator ) ( 2 bar ( 4.5 bar ) .
Deaerator
} { P/ = R T
.
Deaerator . Vent
. Super Steam :
)- IP steam header ( valve PV-003D
) - LP steam header ( Low rang PV - 002D & High rang PV 001D
:
) PV ( 001D - 002D - 003D ) ( SP
) 2 bar 4.5 bar ( .
) (
) ( .
Eng / Reda Ibrahim
:
) Low Range LP Pegging Steam Line Requires Draining HV( 013D - 072D
) Drain ( HV - 013D & HV- 072 ) ( 7 min PV - 002D
) ( SP " .
) ( 99% ) ( SP HHH 2 min Enable Drain Valve HV-004D ) ( 7 min 10 Sec
)High Range LP Pegging Steam Line Requires Draining (HV - 004D
) ( 10 sec Enable PV - 001D
) .HV- 002D ( In Maintenance
PV - 001D ) ( 70% ) ( SP HHH 2 min ) Enable Drain Valve HV ( 008D - 010D
) ( 7 min 10 Sec
) IP Pegging Steam Line Requires Draining HV( 008D - 010D
Enable PV- 003D ) ( .
:
HV 001D < 10 % HV 002D HV 001D 70% HV- 003D .
) (
Eng / Reda Ibrahim
) ( ) ( PV-001D & PV-002D

CTG Control Block ) SP Block ( 1 or 2
) SP Block ( 1 ) ( 2 bar ) SP Block ( 2 ) ( 4.5 bar
SP PID
) PIT(001D-002D SP
DA Tank Pressure Below SP ) ( Enable PV- 002D
99% ) ( 2 min ) ( Enable PV- 001D
70% ) ( 2min ) ( Enable PV- 001D
SP

Control Block
:
) (
LOW RANGE LP PEGGING STEAM DRAIN VALVE HV- 013D & HV-072D
Auto Open:
) . (
- Diverter Damper Open To HRSG

- Flam On
- Enable Drain Valve HV ( 072D - 013D ) + { After 60 min from PV- 002D < 1% +
} End Enable Drain Valve HV ( 072D - 013D ) Through 7 min
OR
}After 60 Sec From { ( PV - 002D ) < 1% + Mov Not Fully Open Through 5 min
Auto Close :
) . (
- Diverter Damper Close To HRSG

- Flam Off
- End { Enable Drain Valve HV (072D- 013D ) + PV-002D > 1% +
}) Enable Drain Valve HV (072D- 013D
} OR { ( PV - 002D ) > 1% + Mov Fully Open
Eng / Reda Ibrahim
( )
HIGH RANGE LP PEGGING STEAM DRAIN VALVE HV-004D

.( )
Auto Open:
- Flam On
- Enable Drain Valve HV - 004D + After 60 Min From { PV- 001D < 1% +
End Enable Drain Valve HV - 004D Through 7 Min }
OR
After 60 Sec From { ( PV - 001D ) < 1% + Mov Not fully Open Through 5 Min}
.
Auto Close :
-Flam Off
- End { Enable Drain Valve HV- 004D + PV-001D > 1% + Enable Drain
Valve HV - 004D } OR { ( PV - 001D ) > 1% + Mov Fully Open }
( )
Eng / Reda Ibrahim
IP PEGGING STEAM DRAIN VALVE HV- 008D & HV-010D

. ( )
Auto Open:
- Flam On
- Enable Drain Valve HV ( 008D - 010D ) + { After 60 Min From PV- 003D < 1% +
End Enable Drain Valve HV ( 008D - 010D ) Through 7 Min }
OR
After 60 Sec From { ( PV - 003D ) < 1% + Mov Fully Open Through 5 Min}
Auto Close :
.
- Flam Off
- Not { Enable Drain Valve HV (008D- 010D ) + PV-003D > 1% + Enable Drain
Valve HV (008D- 010D )} OR { ( PV - 003D ) > 1% + Mov Fully Open }
( )
Eng / Reda Ibrahim
1 - HP/IP BOILER FEED WATER PUMP LOGIC

2 - AUXILIARY LUBE OIL PUMP
3 - LP BOILER WATER PUMP FEED
4 - RUN BACK FOR HP/IP & LP PUMP
Eng / Reda Ibrahim
HP/IP BOILER FEED WATER PUMP LOGIC

) ( 1A , 1B , 1C Level - 0 ) / (
) ( Deaerator
) ( 75 bar & 200 bar ) Drum ( HP & IP IP By Pass
75 bar
Start permissive
:
) -: (
- < 2 bar
- Hi 100 C ~ Bearing
- LL = 9 C0
- 1 min ) + ( 2.5 bar
) ( Net Positive Suction Head
< 0.8 bar
- NPSH
- < Deaerator
-1000 mm
-1524 mm ~ Low
:
) (
) ( .
Command Start :
Block Control ) HP/IP (Operator
Aux Lube Oil Pump 2.5 bar
1 min HP/IP
Command Stop :
HP/IP Run Stop Block Control
) HP/IP (Operator Aux Lube Oil Pump
HP/IP
Run
Stop permissive :
Aux Lube Oil Pump
Override Trip
- Trip ) -: (
Suction Flow LL
15 Sec 20 Kg/sLube Oil Pressure L L
1 barBearing Vibration H H
110 uppBearing Temperature H H
110 C Motor Trip
HP/IP Lube Oil Temp LL
9 C0
Eng / Reda Ibrahim
- Trip ) -: (
NPSH Low Low
- > 0.4 bar
Deaerator Level Low Low
- -1600 mm > Deaerator
High High
- 116.7 Kg/s
Suction Flow
Start Stand by Pump:
) ) ( ( Auto :
-
- 120 bar
60 Sec ) ( B , C
Pump ( A or B ) Trip
Header Pressure Low

. .
) (
) (
Eng / Reda Ibrahim
:
Manual ) (
- : HP/IP
- Suction Strainer DP Hi
- Bearing Temp Alarm
- Motor Trouble Alarm

- BRKR Lockout Alarm
- Motor Temp Alarm
AUXILIARY LUBE OIL PUMP

HP/IP
.
-:
- :
- Start HP/IP
-
- HP/IP
Command Start:
) ( -:
-
-
-
-
Aux Lube Oil Start HP/IP

HP/IP 1.5 bar = Low
HP/IP Stand By
HP/IP Stop
. HP/IP
Command Stop / Stop permissive

3.5 bar ~ H H 3 Min
) (
- :
Aux lube Oil Pump Stop
HP/IP Start Permissive
Aux lube Oil Pump Start
HP/IP Override Trip
= HH
= H
= Low
= Low Low
= 3.5 bar
= 2.5 bar
= 1.5 bar
= 1.0 bar
Pressure
Pressure
Pressure
Pressure
Eng / Reda Ibrahim
LP BOILER WATER PUMP FEED

) ( Deaerator
) ( 27 bar ) Drum ( LP
Start permissive
:
) :(
<
- NPSH
- < Deaerator
:
:
>
- NPSH
- > Deaerator
0.3 bar
-1524 mm ~ Low
-1000 mm
Override Trip
0.1 bar
Low Low
~ -1600 mm
Start Stand by Pump
:
) :(
Pump ( A or B ) Trip
Header Pressure Low
-
- 16 bar
) (
Eng / Reda Ibrahim
RUN BACK FOR HP/IP & LP PUMP

.
* - :
) (
) Diverter Damper Open To HRSG ( 1A & 1B

) ( 250 MW
) ( ) (
- :
- Feed Back ) ( A , B , C ) ( and
No Feed Water Pump To Module 1

-:
1- Close Diverter Damper For HRSG 1A
2- Close Diverter Damper For HRSG 1B
3- Trip STG
4- IF CTG 1A S.P > 25 MW + No Feed Water Pump To Module 1 +
Diverter Damper1A Not Closed TO HRSG 1
RUN BACK CTG TO 20 MW

5- IF CTG 1B S.P > 25 MW + No Feed Water Pump To Module 1 +
Diverter Damper1A Not Closed TO HRSG 1
RUN BACK CTG TO 20 MW

) 6- Trip CTG 1A ( If Diverter Damper Not Closed Through 2 min
) 7- Trip CTG 1B ( If Diverter Damper Not Closed Through 2 min
- Feed Back ) ( and ) ( 2/3
) (
) (One HP/IP BFP Running
. Total Load = 250 MW 5 MW
-:
1- Close Diverter Damper To The HRSG Full Load
2- IF CTG S.P > 50% ( 125 MW ) + One HP/IP BFP Running
+
Diverter Damper Not Closed TO HRSG
RUN BACK CTG TO 50 % MW
* -:

20 MW .
Eng / Reda Ibrahim
1 - HP FEED WATER STOP VALVE HV- 102

2 - LOGIC FOR CONTROL VALVE LV 100
3 - HP DRUM CONTINUOS BLOW DOWN HV- 181
4 - HP EVAP INTERMITINT BLOW OFF HV-180
5 - HIGH PRESSURE DRUM SAMPEL
6 - HP SUP HEATER DRAIN HV (280-282-284)
7 - HP DESUP HEATER SPRAY VALVE HV 300
8 - HP DESUPS HEATER SPRAY CONTROL HV 301
9 - HP DESUPS HEATER SPRAY BY PASS HV 302
10 - HP Steam Startup Vent Valve HV-342
11 - MAIN STEAM BY PASS VALVE HV-001A
12 - MAIN STEAM VALVE HV-001
13 - HIGH ENERGY VENT STAKE HV - (050 & 061)
14 - MAIN STEAM DRAIN VALVE HV- 057
Eng / Reda Ibrahim
HP Feed water stop valve HV- 102

LV-100

) ( -:
Auto open
) . (
1- DD open to HRSG
2- flam on
3- HP drum level Low OR LV-100 > 0%
60 Sec
Auto Closed:
.
1- After 60 sec of LV-100 < 0%

2- HP Drum level Hi Hi
3- Secure To Warm lay up
4- Secure To Drain
Open/ Close permissive :
Motor ready / remote
) (
LOGIC FOR CONTROL VALVE LV 100

HP Steam HP S.P
) Block Control (Operator
) :(
) A- SINGEL ELEMENT ( 1 Element

)Level Transmitter LT (200-201-202-203
S.P

) B- THREE ELEMENT ( 3 - Element
- :
- ) (
-
) Flow miter FIT ( 100A 100B
-
) (
= .
) ( :
* Flow ) & Flow miter FIT ( 100A 100B
) TE ( 101A 101B &
)(
) PI (100A 100B
Eng / Reda Ibrahim
* Flow ) & Flow miter FIT ( 340 A 340 B

) TE ( 114A 114B &
)(
) PIT (340A 340B
:
) ( ) & ( :
. ) ( )( FIT - 300 A
< 5.1 Kg / s
) ( Enable By Pass Valve HV 302
. ) ( IP Steam
)(Close Valve HV 700 & HV 701
> 16.5 Kg / s

. ) ( IP Steam

)(Enable HV -702
< 5.5 Kg / s
. ) ( - :
Flow > 10% = Open HV 001A & Close Start Up Vent HV 342
Flow > 20% = Open HV 300
) Flow > 30% = Enable ( 3 - Element
Flow > 50% + Operator Select 1 Element = Enable 1- Element
-:
Level mm . H2O ) ( -:
Dp = h Gw + ( H h ) Gs HGo
-:
height between upper and bottom taps = constant value
:
:
:
:
:
h
H
Gw
Gs
Go
SEE* = Dp ) ( H Go = 1896 ) ( H Gs
) (H = 1896 x
Dp + H Go - HCs
) ( Gw - Gs

= h
Head h
Gw - Gs
) = ( height between center line and bottom taps
Drum Level
drum level ) ( HHH & HH & H & L & LL & LLL ) ( ) F( x 64 mm = Set Point
level ) ( 1 - element & 3 - Element
-: 1 - Element
-
S.P
Control
- -: 3 Element
Flow Water & Flow Steam
) ( Error S.P ) ( Error Control
.
Eng / Reda Ibrahim
*( )
( )
-:
At level 559
At level 241
At level 191
At level -134
At level -737
At level -1337
mm
mm
mm
mm
mm
mm
=
=
=
=
=
=
HHH
HH
H
L
LL
LLL
Closed Diverter Damper Through 2 min

Forced Closed LV - 100 & HV -102
Open Blow Off Valve HV - 180
Closed Blow Off Valve HV - 180
Alarm
Feed Back
Sensor ZT-100
Valve Travel Deviation

3 % Set point
Eng / Reda Ibrahim
HP DRUM CONTINUOS BLOW DOWN VALVE HV- 181

) . (
Secure Warm Lay Up
Secure To Drain
) (
HP EVAPORATOR INTERMITINT BLOW OFF VALVE HV-180

Down Comer Evaporator Heder
H . HH HHH
) ( - :
Open :
- At HP Drum Level HH
Open permissive :
- At HP Drum Level H +
Motor Remote
Closed :
HP Drum level Not H
Close permissive :
-At HP Drum Level Not HH +
Motor Remote
) (
Eng / Reda Ibrahim
HIGH PRESSURE DRUM
) (
.
) ( ) (
Down Comer +
.

Super Heater
.
Eng / Reda Ibrahim
)HP Super Heater Drain Block Valve HV(280-282-284

Blow Down Tank Super Heater 1,2,3

) ( :
) Pit ( 340 - 260 - 261* 1.72 bar Low Pressure
)Open Valve HV(280-282-284
A
Table Ts
B3
- = (B1 ) 28 C0 = B1 + A
) (
Module 2 Thermocouple :
) TE ( 114 331 320 - 004G - 005G - 006G
) (A1 ) (B3 ) (B3 ) Close HV ( 280 - 282 - 284

Thermocouple : TE ( 335 336 337 338 339 340 340 342 343 344 345 346 114 331 -320 B
) 004G - 005G - 006G - 001G - 002G - 003G
) ( B 93 oC Secure To Warm Lay Up) Open HV ( 280 - 282 - 284

) ( B = C1 = B - A
Secure To Warm Lay Up
) Open HV ( 280 - 282 - 284
) ( -:
Auto Open:
) Sat Temp >0C or ( Temp <93C or Low Pressure + Secure To Warm Lay Up Not Active
+DD Open to HRSG + Flam On
Auto Closed :
DD Open To HRSG + Flam On+ Command Close HV-280 & HV-282 & HV-284
Open / Close permissive :
Motor Remote and Ready
A1
Eng / Reda Ibrahim
) (
HP DESUPER HEATER SPRAY BLOCK VALVE HV 300

.
) (

SP . Operator
:

.
) -: (
Open:
Send Command Open HV- 300
.
open permissive
Close:1- Flam On
1- Flam Off
2- Secure To Warm Lay Up Not Active
2- Secure To Warm Lay Up
3- Secure To Drain Not Active
3- Secure To Drain
4- End Command Close HV-300
4- Command Close HV-300
5- DD Open to HRSG
5- DD Close to HRSG
6- After 30 Sec Of Open HV- 300
6- After 30 Sec Of End Sig Open HV- 300
7- After 30 Sec Of
7- After 30 Sec Of
TE-( 331A & 331B ) > 5C0 Sat .Temp
( TE-331A & TE-331B ) < 5C0 SAT.
Temp ) TE (331 A/B
) (TE-331A/B - TS > 5 C0 Super Heater
) (
Eng / Reda Ibrahim
HP DESUPER HEATER SPRAY CONTROL VALVE HV 301

DeSuper heater
HP
Main Steam ) S.P ( Operator
) ( -: PID
) TE ( 114A 114B : ) S.P - Operator ( Hot Reheat
PID ) / ( = A %
* < High 5 C0 ) d/dt PIT ( 780 A/B < ( 0
* > Low 5 C0 ) d/dt PIT ( 780 A/B > ( 0
A % PID
) S.P (Operator
Release To Open
After Open HV 700
) (
HP DESUPER HEATER SPRAY BY PASS VALVE HV 302

Bypass Desuper heater
HV-301 HP STEAM
5.1 Kg /s
) ( - :
Open Permissive
. HP 300 Full Open +
Signal Enable HV 302
Close:
HP 300 Full Close OR
Not Enable HV 302
) (
Eng / Reda Ibrahim
HP Steam Start up Vent Valve HV-342

HP Steam Super Heater Start
Up Vent Diverter Damper Warm Up
By Pass
10% 72 Kg/s ) ( .
-:
Auto Open
1- D.D Open To HRSG
2- Flam on
3- HV-001 Closed
4- HV- 001A Closed
Auto Closed :HV - 001Open +
HP Steam Flow >10%
) (
MAIN STEAM BY PASS VALVE HV-001A

Pipe Rack Level - 7 HV-001
Match 10%
Drop Hammering ) (
-:
open permissive
-:
1 - Flam On

2 - Diverter Damper Open

) 3 - Match ( P & T
) Closed (
4 - Drain Valve ( HV- 061 ) Full Open

Override Closed
- Trip CTG OR HRSG
Trip ) - HRSG ( CTG
) (
Eng / Reda Ibrahim
MAIN STEAM VALVE HV-001

Pipe Rack Level - 7 HP
Match
) . (
Open Permissive
:
)by pass ( HV-001

) Closed (
1 - By Pass Valve Full Open

2 - Flam On
) 4 - Match ( P & T
Override Closed
Trip
1- HRSG 1B Main Steam Isolation Valve Open

2- HRSG 1B No Trip
3- Diverter Damper Close To HRSG
( CTG
) Or HRSG
) (
Eng / Reda Ibrahim
) HIGH ENERGY VENT VALVE STAKE HV - ( 050 & 061

HP Steam Super Heater Pipe Rack
Level - 7 Start Up Vent Diverter Damper
Warm Up By Pass

) ( .
Auto open

Ts - T line
>
33 C0
Auto Closed

33 C0
<
Ts - T line
)(
MAIN STEAM HEDER DRAIN VALVE HV- 057

Heder HP Steam Pipe Rack Vent
Diverter Damper Warm Up
25 MW ) (
.
Auto open
> 25 MW
Auto Closed
< 25 MW
) (
Eng / Reda Ibrahim
1 - IP FEED WATER STOP VALVE HV- 400

2 - LOGIC FOR FEED WATER CONTROL VALVE LV 430
3 - IP DRUM CONTINUOS BLOW DOWN VALVE HV- 482
4 - IP EVAP INTERMITINT BLOWS OFF VALVE HV-480
5 - IP SUPER HEATER DRAINBLOCK VALVE HV-580
6 - IP START UP VENT HV 600
7 - IP STEAM OUT LET VALVE HV 604A
8 - IP STEAM OUT LET VALVE HV 604
9 - IP STEAM OUTLET PRESSURE CONTROL VALVE PV 601
10 - IP DRAIN ISOLATION VALVE HV (765 760)
11 - RH DESUPER HEATER SPRAY BLOCK VALVE HV 700
Eng / Reda Ibrahim
12 - RH DESUP HEATER SPRAY CONTROLVALVE HV 701

13 - IP DESUPER HEATER SPRAY BY PASS ISOLATION
VALVE HV 702
14 - IP START UP VENT VALVE PV 780
15 - HOT REHEAT ISOL VALVE HV-016
17 - HIGH ENERGY VENT STAKE HV - (058 & 063)
18 - IP STEAM HEDER DRAIN VALVE HV- 057
Eng / Reda Ibrahim
IP Feed water stop valve HV- 400

HP Steam
Economizer
) ( -:
Auto open
.
) (
1- DD open To HRSG
2- Flam On
3- IP Drum Level Low
OR LV- 430 > 0%
Auto Closed:
.
1- After 60 Sec Of LV-430 < 0%

2- Secure to warm lay up
3- secure to drain
Override Close:
- IP drum level Hi Hi
LOGIC FORFEED WATER CONTROL VALVE LV 430

IP S.P
) Block Control (Operator
:
) A- SINGEL ELEMENT ( 1 Element
) :(
-
)Level Transmitter LT(500-501-502-503
S.P

) :(
- ) (
-
-
) (
= .
:
* Flow ) & Flow miter FIT ( 400A 400B
) TE ( 401A 401B &
)(
) PI (400A 400B
Eng / Reda Ibrahim
* Flow ) & Flow miter FIT ( 600 A 600 B

) TE ( 601A 601B &
)(
) PIT (600A 600B
:
" ) ( :
) ( HP Steam )( FIT - 340 A) ( Enable By Pass Valve HV 702
< 5.5 Kg / s

) ( HP Steam) (Close Valve HV 700 & HV 701
> 16.5 Kg / s

- :Flow > 10% = Close HV 600
Flow > 10% + Operator Select 1 Element = Enable 1- Element
-:

-:
:
:
:
:
:
h
H
Gw
Gs
Go
SEE* = Dp ) ( H Go = 1409

) ( H Gs ) (H = 1409 x

Dp + H Go - HCs
) ( Gw - Gs
= h
Head h
Gw - Gs
Drum Level
drum level ) ( HHH & HH & H & L & L & LLL ) ( ) F( x 0 mm = Set Point
- . 1 Element
) ( SP
Control
- . 3 - Element
) ( Error S.P ) ( Total ErrorControl
.
Eng / Reda Ibrahim
( )
( )
-:
At level 508 mm
At level 178 mm
At level 127 mm
At level -104 mm
At level -508 mm
At level -901 mm
=
=
=
=
=
=
HHH
HH
H
LL
LLL

Forced Closed LV - 430 & HV -400
Open Blow Off Valve HV - 480
Closed Blow Off Valve HV - 480
Alarm
Set Feed Back Sensor ZT - 430


3 % Point
Eng / Reda Ibrahim
IP DRUM CONTINUOS BLOW DOWN VALVE HV- 482

Secure To Drain / Warm Lay Up ) (

) (
IP EVAPORATOR INTERMITINT BLOW OFF VALVE HV- 480

H HH HHH
) ( - :
Open :
- At IP Drum Level HH
Open permissive :
- At IP Drum Level H +
Motor Remote
Closed :
IP Drum level Not H
Close permissive :
-At IP Drum Level Not HH +
Motor Remote
) (
IP SUPER HEATER DRAINBLOCK VALVE HV-580

Blow Down Tank
IP Super Heater
) ( :
) Pit ( 600 - 560* 1.72 bar Low Pressure
)Open Valve HV(580

A
Table Ts B3
- (B1 ) 28 C0 = B1 + A
Eng / Reda Ibrahim
) (
Module 3 Thermocouple :) TE ( 601 007G - 008G - 009G

) (A1 ) (B3 ) (B3 Close HV - 580

) ( B 93 C0 Open HV - 580
= C1 = B - A Open HV - 580
) ( -:
Auto Open:
) Sat Temp >0C or ( Temp <93C or Low Pressure + Secure To Warm Lay-Up Not active
+DD Open To HRSG + Flam On
Auto Closed :
DD Open to HRSG + Flam On + Command Close HV-580
) (
Eng / Reda Ibrahim
IP START UP VENT HV 600

IP Steam Super Heater
Start Up Vent Diverter Damper
Warm Up ) HV- ( 604A & 604 & 601
10% 83 Kg/s ) ( .
AutoOpen:
-:
DD Open To HRSG
Flam On
HV - 604 A Close
HV 604 Close
1234-
Auto Close:
- IP steam flow > 10 %
- Motor Remote and Ready
) (
IP STEAM OUT LET VALVE HV 604A

IP Super Heater Start Up Vent
Operator Warm Up PV-601 HV-604
Match ) (% 10
Drop
Hammering ) ( -:
Open permissive.-:
1- DD Open To HRSG
2- Flam On
3- IP Steam Flow < 10 %
4- Motor Remote / Ready
HV- 604 Open
Close.
- IP Steam Flow > 10 % +
) (
Eng / Reda Ibrahim
IP STEAM OUT LET VALVE HV 604

IP Super Heater Start Up Vent
PV-601 Operator
PV-601 Cold Reheat ) ( .
Close .
Open permissi
-:
-:
1- DD Close To HRSG
2- Flam Off
3- Secure To Drain / Worm Lay Up
Close permissive
1 - Motor Remote / Ready
1- DD Open To HRSG
2- Flam On
3- Secure To Drain Not Active
4- Secure To Worm Lay Up Not Active
5- Open HV 604A
) (
IP STEAM OUTLET PRESSURE CONTROL VALVE PV 601

IP DRUM HP Turbine
Back Press IP Drum
) PIT ( 560 561 IP DrumSP
PID
) ( SET POINT = 14 bar AUTO
) HV ( 604A 604
Drum
Cold Reheat
) ( 14 bar
) . (
) ( 1.03 bar/min
.
) (
Eng / Reda Ibrahim
)IP DRAIN ISOLATION VALVEHV-( 765-760

Reheater
.
) ( ) -: PIT ( 780 - 740
Pressure low
= 1.72 bar ) Auto Open HV ( 760 765
) (Secure To Worm Lay Up Not Active
A
. Table
B
. 28 C0 = = 28 C0 + A
) (
.
.
.
.
.
Thermocouples - :
TE ( 767 - 768 - 769 - 770 - 771 - 772 - 760 - 781 - 766 - 742 - 004G - 005G
B1
) (006G - 001G - 002G - 003G

) ( B1 93C0 ) ( Secure To Worm Lay Up Not Active
) AutoOpen HV ( 760 - 765
) AutoOpen HV ( 760 - 765

) ( B1 ) ( A
Thermocouples:
A1
) TE ( 760 + 781 + 766 + 742 + 004G + 005G + 006G

) Auto Close HV (760- 765
) ( A1 ) ( B
) : (
Auto Open:
-:
)Sat Temp >0C or (Temp <93C or Low Pressure + Secure To Warm Lay Up Not Active
+ DD Open to HRSG + Flam On
Auto Closed:
DD Open To HRSG + Flam Off+ Command Close HV 760 & HV - 765
Open / Close Permissive:
Eng / Reda Ibrahim
) (
RH DESUPER HEATER SPRAY BLOCK VALVE HV 700

.
) (

SP . Operator
Blow Down Tank .
-:
Open:
1 - If ( HP Steam Flow + IP Steam Flow ) X 4.2 = High Sat Protection Active Open
-:
Close:1- Flam Off

2- Secure To Warm Lay Up
3- Secure To Drain
4- Command Close HV-700
5- DD Close to HRSG
6- After 30 Sec Of End Sig Open HV- 700
7- After 30 Sec Of
( TE-766A & TE-766B ) < 5C0 SAT. Temp
-:
Open Permissive
1 - Flam On
2 - Secure To Warm Lay Up Not Active
3 - Secure To Drain Not Active
4 - End Command Close HV-700
5 - DD Open to HRSG
6 - After 30 Sec Of Open HV- 700
7 - After 30 Sec Of
TE-( 766A & 766B ) > 5C0 Sat .Temp
) TE (766 A/B
) ( TE-331A/B - TS > 5 C0 Super Heater
8- ( HP Steam flow + IP Steam Flow ) > 20 % Of Total OR TE( 781A - 781B ) > 340C0
Eng / Reda Ibrahim
) (
RH DESUPER HEATER SPRAY CONTROL VALVE HV 701

Desuper heater Blow Down Tank
) S.P (Operator
) ( -: PID
) TE ( 766A 766B : ) S.P - Operator ( Hot Reheat
A%
PID ) / ( =
< 0
* < High 5C0 ) d/dt PIT ( 780 A/B
> 0
Low ) d/dt PIT ( 780 A/B
* > 5C0
A % PID
) S.P (Operator
Release To Open
After Open HV 700
) (
Eng / Reda Ibrahim
IP DESUPER HEATER SPRAY BY PASS ISOLATION VALVE HV 702

Bypass Desuper heater
HV-701 IP Steam
5.5 Kg /s
) ( - :
Open Permissive
Close
- HP 700 Full Open +
- HP 700 Full Close OR End Enable HV 702
Signal Enable HV 702
) (
HOT REHEAT ISOLATION VALVE HV-016

Pipe Rack ) ( Level 7 IP
Match
) -: (
0pen Permissive
-:
1 - Flam On
3 - High Energy Vent Stake Valve (HV-063 ) Open
) 4 - Match ( P & T
) ( Override Close
-:
- Trip ) HRSG
( CTG
) (
Eng / Reda Ibrahim
IP START UP VENT VALVE PV 780

Hot Reheat HV-016 -:
Start Up Vent Warm Up Hot Reheat ) SP ( Operator
Safety Salve SP ) ( Operator
) HIGH ENERGY VENT VALVE STAKE HV - ( 058 & 063

HP Steam Super Heater
Start Up Vent Diverter Damper
Warm Up By Pass

.
Auto Open

33
>
) ( Ts - T line
Auto Closed
33 C
<
) ( Ts - T line
)(
IP STEAM HEDER DRAIN VALVE HV- 057

Heder HP Steam Pipe Rack

Diverter Damper
Vent
Warm Up
25 MW .
Auto open
25 MW
Auto Closed
25 MW
) (
Eng / Reda Ibrahim
1 - LP FEED WATER STOP VALVE HV- 800

2 - LP Feed water CONTROL VALVE LV 801
3 - LP DRUM CONTINUOS BLOW DOWN VALVE HV- 827
4 - LP EVAPOR INTERMITINT BLOW OFF VALVE HV- 825
5 - LP START UP VENT VALVE PV- 915
6 - LP STEAM OUTLET DRAIN VALVE HV (948 - 949)
7 - LP STEAM BY PASS VALVE HV-919A
8 - HIGH ENERGY VENT STACK VALVE LV- 059
9 - LP STEAM VALVE HV-919
Eng / Reda Ibrahim
LP Feed water stop valve HV- 800

Stack LV- 801
.
) ( -:
Auto open :
.
1- DD open to HRSG
2- flam on
3- LP drum level Low OR
LV-801 > 1%
Auto Closed:
.
1- After 60 sec of LV-801 < 1%

2- LP drum level High High
3- Secure to warm lay up
4- secure to drain
) (
LP Feed water CONTROL VALVE LV 801

Stack ) ( LP ) ( S.P
) ( Block Control ) ( Operator
) ( :
) A - SINGEL ELEMENT ( 1 Element

Level Transmitter
) LT ( 835 - 836 - 837 838
) ( S.P


- :
-
-
-
) (
= .
:
) & Flow miter FIT ( 800A 800B ) TE ( 801A 801B &
) PI (800A 800B
)(
Eng / Reda Ibrahim
) & Flow miter FIT ( 915A 915B ) TE ( 915A 915B &

)(
) PIT (915A 915B
) ( .
-:

) (
-:
:
:
:
:
:
h
H
Gw
Gs
Go
SEE* = Dp ) ( H Go = 1471 ) ( H Gs
) (H = 1471 x

Dp + H Go - HCs
) ( Gw - Gs
= h
Head h
Gw - Gs
Drum Level
drum level ) ( HHH & HH & H & L & LL & LLL ) ( ) F( x 0 mm = Set Point
Eng / Reda Ibrahim
- . 1 Element
) ( SP
Control
- . 3 - Element
) ( Error S.P ) ( ErrorControl
.
) (
-:
Forced Closed LV-100 and HV -100
Open Blow Off Valve HV -180
Closed Blow Off Valve HV -180
Alarm
mm = HHH
mm = HH
mm = H
mm = L
mm = LL
mm = LLL
At Level 559
At Level 241
At Level 191
At Level -134
At Level -737
At Level -1337
) (Sensor ZT-801 feedback Set

point 3 %
Eng / Reda Ibrahim
LP DRUM CONTINUOS BLOW DOWN VALVE HV- 827

Secure To Drain / Warm Lay Up ) (

) (
LP VAPORATOR INTERMITINT BLOW OFF VALVE HV-825

H . HH HHH
) ( - :
Open :
- At LP Drum level HH
Open permissive :
- At LP Drum Level H +
Motor Remote & Ready
Closed :
- LP Drum level not H
Close permissive :
- At LP Drum Level Not HH +
Motor Remote & Ready
) (
LP START UP VENT VALVE PV 915

LP steam HV-919 -:
Start Up Vent Warm Up LP Steam ) SP ) ( operator
) ( Match P , T )
(
Safety Salve ) SP ) (operator
Eng / Reda Ibrahim
) LP STEAM OUTLET Drain Block Valve HV( 948 949

HV-919
.
:
) Pit ( 915 - 890 - 891* 1.72 bar Low Pressure
) Open Valve HV- ( 948 & 949

) (
A1
) ( Table Ts B3
28 C0 = B2 = B2 + A1 Thermocouples -: B1
) TE ( 916 - 009G - 008G - 007G - 012G - 010G - 011G
* B1 = B1 - A1 A1
) Close Valve HV ( 948 - 949

0
* B1 93 C
)Open Valve HV(948-949
Secure To Worm Lay Up
:A3
)TE (916- 009G- 008G- 007G

A3 B3 ) Close Valve HV ( 948 - 949

Eng / Reda Ibrahim
) (

-:
) (
+ Secure To Warm Lay Up
Auto Open :
SAT TEMP > 0C OR ( TEMP < 39C OR Low Pressure
Not Active ) + DD Open To HRSG + Flam On
Auto Closed :
DD Open To HRSG + Flam On + Order Close HV-948 & HV-949
LP STEAM BY PASS VALVE HV-919A

HV-919 Match
) (% 10
Drop Hammering ) (
-:
) (
Open Permissive :
:
1 - Valve Remote & Motor Ready

2 - flam on

3 - diverter damper open

) 4 - Match ( P & T
) Closed (
5 - Steam Flow < 10
%
Closed:
Steam Flow > 10% + Valve ( HV-919 ) Full Open
Eng / Reda Ibrahim
LP STEAM VALVE HV-919

HP Steam LP
) Match (
) . (
open permissive:
:
1- By Pass Valve Full Open

)by pass ( HV-919A
2- Flam On

3- diverter damper open

) 4- Match ( P & T
) Closed (
5- SECURE TO WORM LAY UP NOT ACTIVE

6- SECURE TO DRAIN NOT ACIVE
7- STEAM FLOW > 10% FOR 10 Sec OR CONDENSER VACUM ESTABLISHE

By Pass
) (
Auto closed
:
1- flam off
2- diverter damper close
3- Secure To Worm Lay Up
4- Secure To Drain
Eng / Reda Ibrahim
HIGH ENERGY VENT STACK VALVE LV- 059

. Warm Up
25 MW
) ( .
) (
Auto Open

25 MW
Auto Closed
Hi 10 Sec
.
. Hi Hi 25 Sec
. 25 MW
Override Open
:
Hi
Hi Hi
Eng / Reda Ibrahim
1 - DRAIN VALVE HV- ( 054 055 053 062 064 )

2 - COLD REHEAT FLOW CONTROL VALVE FIC- 015
3 - COLD REHEAT VALVE HV-014
Eng / Reda Ibrahim
HV-014
COLD REHEAT VALVE
Pipe Rack ) ( Level - 14 HV -015

Open Permissive

) : (
- ) HV-001 (
1- flam on
2- diverter damper open
) 3- Match ( P & T
)(
Override Closed:

Trip :
) - HRSG ( CTG
COLD REHEAT FLOW CONTROL VALVE FV 015

Pipe Rack ) ( Level - 14 HV -014
HP Exhaust Turbine = .
) ( :
) ( FIT - 015 & TE - 015 & PIT - 015 Cold Reheat
P.I.D
.
) (
Eng / Reda Ibrahim
A1 -:
) + HP ( HP By Pass 1A ) + HP ( HP By Pass 1B - = = B + A
A
B
C
) = Flow For HRSG 1A ( A ) / Total Flow ( C

- ) = N + M = ( Cold Reheat For HRSG 1B + Cold Reheat For HRSG 1A
%
L
. x Cold Reheat = L x %
S.P S.P
.
* 100 % ) ( - :
-
) + HP 80% = ( HP By Pass
FV 015 Closed
) + HP ( HP By Pass <
3.5 Kg / s 100 % B1
) + HP ( HP By Pass )(A1
) ( B1 ) ) Rang ( -3.5 kg /s 3.5 kg /s (
* 0 % ) ( - :
-:
Closed
Closed
Closed
- Main Steam Valve HV 001

- Hot Reheat Valve HV 016
- Cold Reheat Valve HV 014
) (
-:
Actuator P < 8 bar

15 bar -:
- .
-
.
Eng / Reda Ibrahim
- 150 MW 250 MW 11 bar .

- FV- 015 HP By Pass Auto 35 bar HV 014
Warm Up HP Turbine Exhaust HP By Pass
10% ) ( 12 8 bar
= 0 bar Actuator .
* ) (
Diverter Damper FV- 015 Manual
100 % Auto
Logic .
* 12 bar = HP
) COLD REHEAT DRAIN VALVE LV- ( 054 - 055 - 053 - 059 - 064
Pipe Rack ) ( Level 14 & Level 7
) HP Exhaust IP Steam
) ( Reheater . Warm Up
< 25 MW
.
Auto open: ) : (
.
25 MW
.
Auto Closed: ) : (
. H 10 Sec
. H H 25 Sec
. 25 MW
override open: ) : (
. Hi
H H
) (
Eng / Reda Ibrahim
1 - STACK DAMPER
2 - STG TRIP FROM DCS
3 - TRIP AUTO STOP OIL PRESS LOW
4 - CTG TRIP FROM DCS
5 - SECURE TO WORM LAY UP
6 - SECURE TO DRAIN
7 - DIVERTER DAMPER OPERATION
Eng / Reda Ibrahim
DIVERTER DAMPER OPERATION

By Pass Stack HRSG Stack ( 3 Hydraulic
) Pump + 4 Actuator ) . ( HRSG Stack & By Pass Stack

Protection ) ( STG - HRSG Diverter Damper
.
Diverter Damper / Manual Operator Auto
Protection .
/ Diverter Damper
-:
Manual Operator Cold State -:
Manual Operator Hot State Protection Signal

:
. = 50 MW HP Drum > 70 bar
. = 20 MW HP Drum < 70 bar
. Diverter Damper By Pass Stack
. CC Purge Complete
. Set Point < 0
-:
Manual Stop Damper Rest Local Diverter Damper System Off Fail Diverter Damper 83 Sec CC Cycle Protection :) ( Order Close DD & Run Back & Auto Stop Oil Press Low + TBV Not Available
Eng / Reda Ibrahim
-:
Manual Operator ) ( :
Manual Stop Damper Rest Local Diverter Damper System Off Set Point > 0 -:
Protection Signal -:
Close Diverter Damper To HRSG Required Stack Damper Close CC Cycle Protection :) ( Order Close DD & Run Back & Oil Press Low + TBV Not Available
-:
Stack Damper Close
Fast Close Diverter Damper To HRSG
Eng / Reda Ibrahim
STG TRIP FROM DCS

) ( Pressure Temperature Drum

Trip - : DCS
HP Drum Level HH + HP Stop Valve HV 001 Open

IP Drum Level HH + IP Stop Valve HV 016 Open
Command Trip From Graphic Screen
CTG 1A Trip + CTG 1B Trip
Auto Stop Oil Pressure Low Combined Cycle Protection
( CTG 1A Flam On + D.D Close To HRSG ) + ( CTG 1A Flam On + D.D
)Close To HRSG
123456-
Eng / Reda Ibrahim
Trip -Auto Stop Oil Pressure Low

- :
1234-
HRSG 1A/1B Hot Reheat Valve HV-016 Override Close

HRSG 1A/1B Cold Reheat Valve HV-014 Override Close
Standby Start Condensate Pump 1A/1B
Auto Stop Oil Pressure Low + HRSG HP/IP (TBV) Not Available
Combined Cycle Protection + DD Open To HRSG Close DD To HRSG
Eng / Reda Ibrahim
CTG TRIP FROM DCS

-
- : DCS Trip
Command Trip CTG From Graphic Screen
Diverter Damper / Stack Damper Inter Lock
Drum Pressure 154.5 bar + Diverter Damper Not Closed Through 2min
CTG Trip From HRSG Protection
If Diverter Damper Not Closed Through 2min For
. HP Drum Level HHH
. IP Drum Level HHH
. LP Drum Level HHH
. HP Drum Level LLL
. IP Drum Level LLL
. LP Drum Level LLL
. STG Tripped + ( HRSG HP TBV & HRSG IP TBV ) Not Available +
Diverter Damper Not Closed Through 2min
Eng / Reda Ibrahim
SECURE TO WARM LAY UP

-:
Eng / Reda Ibrahim
SECURE TO DRAIN

) . ( 1.73 bar
All Start Up Vent Valve
-:
STACK DAMPER
Outlet Stack

Secure To Warm Lay Up Boxing
. .
Eng / Reda Ibrahim
1 - Purge procedure
2 - Purge System
3 - C.C Purge & C.C Start Mode
4 - C.C Purge & S.C Start Mode
5 - S.C Purge & S.C Start Mode
Eng / Reda Ibrahim
Purge procedure: HRSC Duct Diverter Damper

780 rpm Fire

Shut Down Trip Diverter Damper
580 C0 .
) ( NFPA - 85
.
:
) Hand Switch (1AAGHS001B Diverter
HRSG/ BY PASS Ready For Purging Cycle
23% Close
GT Purging DCS
SC Purge Credit Stack & Diverter Damper
DCS 13 min CC Purge
Credit GT Flam On
. GT Flam On
Stack & Diverter Damper
. Flam On
:-
Purge ) - (
Purge
GT Start Mode
S.C
S.C
C.C
Purge Selection
S.C
C.C
C.C
Purge ) ( C.C Purge & C.C Start Mode - Diverter Damper Remote
Diverter Damper System On
-
C.C Purge
- Block Control
- Block Control C.C Start Mode
SFC ( 120 rpm ) T.G
) ( 780 rpm Purge Time Out ) (1200 Sec
By Pass Stack 30 Sec S.C Purge Complete
Diverter Damper 60 Sec 780 Sec
C.C Purge Complete
Eng / Reda Ibrahim
) (1200 Sec Purge Failure

SFC Fire 460 rpm SFC
573 rpm Flam On
40 min CC / SC Purge Complete
Flam On Sync Diverter Damper .
Purge ) ( C.C Purge & S.C Start Mode - Diverter Damper Remote
-
C.C Purge
- Block Control
- Block Control S.C Start Mode
SFC ( 120 rpm ) T.G
Diverter Damper 60 Sec 780 Sec
Diverter Damper C.C Purge Complete
573 rpm Flam On
Simple Cycle Sync Diverter Damper
Purge ) ( S.C Purge & S.C Start Mode - Diverter Damper Remote
-
S.C Purge
- Block Control
- Block Control S.C Start Mode
SFC ( 120 rpm ) T.G
573 rpm Flam On
Simple Cycle Sync
-:
- 20 min
- 40min Flam On Purge

Complete
Eng / Reda Ibrahim
-:
C.C Purge Selection & S.C Purge Selection Start Purge Cycle Diverter Damper
HRSG/By Pass Purge Required - 5 Sec Start GT From Unit Control SFC
- SFC 20 min Purge Cycle Complete
Purge Time Out Rest HRSG/By Pass Purge Required
SFC 20 min Purge Time Out Rest
HRSG/By Pass Purge Required
+ SFC S.C Purge Selection + Diverter Damper 30 Sec
S.C Purge Credit Rest S.C
Diverter Damper 60 Sec
+ SFC C.C Purge Selection + Diverter Damper 13 min
C.C Purge Credit Rest C.C
:
Trip CC / SC Purge Complete
Shut Down Flam On CC / SC Purge Complete 40 min .
Eng / Reda Ibrahim
1 - Selection logic
2 - Start permissive
3 - Standby Start
4 - Override Trip
5 - SOLAR FUEL OIL FORWARD
PUMP9A
Eng / Reda Ibrahim
SOLAR FUEL OIL FOR WARKIG PUMP 9A:

.
) ( 1 ) ( 2
Fuel Oil Pump
Start permissive:
) . (
1- Solar fuel Storage Tank ( No - 1 ) Level Not L + Suction Open

2- Solar fuel Storage Tank ( No - 1 ) Level Not L + Suction Open
) (
Standby Start:
) : (
1- Solar Fuel Oil Forwarding Pump 9B Trip

2- Solar Fuel Oil Forwarding Pump 9C Trip
3-GT Request to Start Solar Forwarding Pump 9A
Override Trip:
) :(
1- Solar fuel Storage Tank ( No - 1 ) Level L L + Suction Line Open

2- Solar fuel Storage Tank ( No - 1 ) Level L L + Suction Line Open
3- Both Solar Fuel Storage Tanks Suction Lines Closed
Selection logic:
Selection Block Sequence
) ( B A C ) & ( A C B ) & (C B A
) ( -:
) (
Eng / Reda Ibrahim
-:
START 1A .
) ( C. B . A ) ( A ) ( C . B .
FO Request NO = 1
START ) ( 1B ) ( A ) . ( 1B & 1A
FO Request NO = 2
START ) ( 2A ) ( B ) ( C .
FO Request NO = 2
START ) ( 2B ) ( A & B
) (1A & 1B & 2A & 2B
FO Request NO = 1
) (
) ( -:
]) + Start One Pump (FO Request NO = 1 [ ]+ ) + ( ) OR + ( [ +
:
FO Supply System For GT 1A In Operation And Return Line To Tank Farm Is Open
Start Up
]) + Start Two Pump (FO Request NO = 2 [ ]+ ) + ( ) OR + ( [ +
:
FO Supply System For GT 1A In Operation And Return Line To Tank Farm Is Open
Start Up
Eng / Reda Ibrahim

Boiler 2

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Boiler 2

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)PART NO (2

Eng / Reda Ibrahim

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1- CONDENSAT PUMP PROTECTION

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CONDENSAT PUMP PROTECTION

RUN BACK FOR CONDENSAT PUMP

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CONDENSAT MIN FLOW VALVE

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. No Condensate Pump Running 0 % 3 Sec

Condensate pump A/B Start permissive

At Pressure = 14.5 bar

* ) Sensor (TE-012A/B Bearing -:

CONDENSER HOT WELL LEVEL CONTROL

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CONDENSAT PREHEATER CONTROL VALVE HV 002

Deaerator Level Not H

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CONDENSAT PREHEATER CONTROLVALVE HV 003

Deaerator Level Not HH

Eng / Reda Ibrahim

CONDENSAT SYSTEM CONTROL

CONDENSAT SYSTEM CONTROLVALVE TV - 040

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CONDENSAT BREHEATER FDWTR OUTLET LV- 064

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Deaerator Tank Level Control

) LT- ( 001D 002D Level mm . H2O :

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DEAERATOR TANK LEVEL DRAWING SAMPEL

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1 - PEGGING STEAM VALVE HV- 001D

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) ( ) ( PV-001D & PV-002D

- Diverter Damper Open To HRSG

- Diverter Damper Close To HRSG

Eng / Reda Ibrahim

HIGH RANGE LP PEGGING STEAM DRAIN VALVE HV-004D

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IP PEGGING STEAM DRAIN VALVE HV- 008D & HV-010D

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1 - HP/IP BOILER FEED WATER PUMP LOGIC

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HP/IP BOILER FEED WATER PUMP LOGIC

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Eng / Reda Ibrahim

- Motor Trouble Alarm

AUXILIARY LUBE OIL PUMP

Aux Lube Oil Start HP/IP

Command Stop / Stop permissive

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LP BOILER WATER PUMP FEED

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RUN BACK FOR HP/IP & LP PUMP

) Diverter Damper Open To HRSG ( 1A & 1B

RUN BACK CTG TO 20 MW

RUN BACK CTG TO 20 MW