Chemical Inventions for surpassing

thermal performance in Boilers, Furnaces, Kilns

Activiser Technology
Creating a New dimension in
Thermal Energy Transfer

Technology Awards
1

2
3
3

Awarded Most Outstanding

Invention award by 28
Juries across the world at
IENA Germany, November
2010
for delivering highest
thermal transfer efficiency
surpassing design by 15 to
24%
Lowest CO2 / Ton of output

Activiser Technology in brief

1

Stabilize C & O2 Reaction Efficiency

Stabilize Combustion Efficiency

Lower Heat Resistance i.e. During

the Combustion Losses

Lower Input Kcal / MT Steam

Works with Lower

Thermal Stress, in the
System

< 200 Micron, No

Organic / Inorganic
Combustibles,
Reactants
Cannot Cause Erosion,
Corrosion & Reaction

Non-Invasive
Non-toxic, NonCorrosive, Nonflammable, NonReactive

Activiser
Safety

Chemistry
Is a White / Off White
powder
Synchronizes with
Ultimate chemistry of
Coal / Fuel Ash

Thermal Energy Complete Cycle Diagram

Heat Transfer

Heat Absorption

Heat Generation

Heat Path from

Reaction to
Absorption Cycle
C, O2 Reaction Eff

Combustion Eff

The Losses (Heat Gen. = DCL + Heat Absorbed + PCL)

Total Heat Generation
Post
Combustion or
Post Heat
Transfer
Losses (PCL)
*
*
*
*
*
*

Stack
Sp. Heat in Ash
Blowdown
Hydrogen
UBC
Radiation

During the
Combustion
Losses (DCL)
DCL
Heat Absorbed
PCL

System Efficiency

* Heat Scattering
* Disproportional
wave lengths
* Low density
flue gas
medium
* Steel
Conductivity

Activiser converts DCL to Kcal in the System

Current System Eff

Current System Eff

Fuel + Activiser

Current DCL
Current PCL

50 - 70% lower DCL

Current PCL

15 20% Lower GCV

Input / MT Steam

Technology
Classified as
Invention

Boiler Energy Audit Report - Blank

Complete current performance Boiler Energy Audit Report to be
submitted (Direct Method) to Chargewave, before finalizing
conduction of Product trials
This Energy Audit will help bringing up highest operational
performance of the boiler closest to Design (Direct Method), lowest
UBC practically achievable, lower fuel consumption, advisory for any
corrections if Design vs. Operations deviations are present, will
establish Internal Audit procedures for recording Boiler Performance
Activiser technology will then be employed in this highest performing
condition of the boiler and deliver the savings

Activiser Performance Requirements

Results
Boiler Tuning suiting Activiser

3rd party inspection welcome

Energy Audit Trials

Calibrated Instrumentation
Measured Steam, Boiler parameters

Clear Fuel Yard Management

Measured Fuel MT, GCV

Activiser parameters tuning during trials (if needed)

FD, PA, SA, WBP

Drum Level if drum volume is lesser

Furnace Draft, Air velocity, Turbulence

To fetch
Results

Activiser Charging Sequence (Coal)

Dosing Post
Coal
Crushing

Coal +
Activiser to
Coal Bunker

To Boiler
Combustion
Chamber

Measured Fuel
in Yard

Coal Crusher

Activiser dosing

12 20% Lower Fuel consumption

(Identical GCV, Steam Net Enthalpy)

2
Fuel Saving visible & trackable, in
Direct EA methods

Activiser Technical
Advantages

3
Lower CO2 emissions
/ MT Steam or / MWH

Performance above
Input GCV of fuel

Direct & Fringe Benefits

Performance above
Input GCV

Reduced Open Market

Coal Purchases
& Higher Mines Life

Lower Fuel
Handling Costs

Sustainable results
Saving visible in yard
& Balance sheet

Activiser

CO2 Credits

Reduced Steam
MWH Costs

Proposals
1

Contract Proposal for

Clients consuming
over 3000 MT Fuel /
Month

Energy Audit Trials

Proposal, if client
does not seek
Contract

Saving Yield Expectation as a % age of

Blank Steam Evaporation Efficiency (By EA trial)

Min.
Min. 20%
20%

Max.
Max. 28%
28%

ext

ext

ext

ext

rT

rT

rT

rT

u
Yo

u
Yo

u
Yo

u
Yo

For a 80% Steam Evaporation Eff. Boiler,

16 to 22% Fuel Saving can be expected

Activiser Implementation Process

Phase
Phase 11

Blank
Energy
Audit
Report

Phase
Phase 22

Energy
Audit
Activiser
Trial 7 to
10 days

Phase
Phase 33

Proceed
for
Implementation

Reports

Thermal
Heat
Steam
Efficiency
Balance
Evaporation
By
100 Loss Comparison Efficiency
Method
Blank &
Blank &
Governing Activiser
Activiser
Condition

Kcal / MT
Steam
Blank &
Activiser

Activiser Results Reported as

Higher
Boiler Efficiency
Heat
balance
Achieved
with
Lower Input
GCV

Higher
Steam
Evaporation
Efficiency

Under
Governing Conditon
of 100 - Loss
Higher Steam
MT for
Identical GCV Input

Lower
Input Kcal / MT
Steam

Activiser for Lower steam costs

Activiser
Activiser Adds
Adds to
to Boiler
Boiler Productivity
Productivity
Min. 12 20% Saving

More
Steam

Results
Above
GCV

Higher
boiler
Efficiency

Lower
Kcal /
MT
Steam

Activiser Coal Replacement Ratio (CRR)

CRR Ratio calculated per

Unit Dosage (1 - 1.5 Kg) of
Activiser vs. Replaced Coal
Kg
Hydrogen replaces 6 to 12
Kg coal with 36,000 Kcal
GCV
Activiser replaces 100 to
240 Kg Coal by conversion
of DCL to KCal

240

100
12
CRR Min

CRR Max

CRR Hydrogen

Results Comparison (GCV of Coal 5000 Kcal / Kg)

800

750

Blank

Activiser

667
600

100

80
2

625

600

100

100

96

1 Coal MT, 2 Steam Net Enthalpy,

3 Steam MT, 4 Steam Evap Eff %,
5 - Kcal / MT Steam, 6 Heat Balance %

84
5

Blank & Product EA Trials Information

Separate Presentations available for

Blank & Product Energy Audit trials Information,
Conduction Procedure, 3rd Party participation,
Results reports & Calculations
Suggest to kindly go through

Reputed Clientele List (Partial)

Wishing you a healthy

fuel saving with
Activiser Technology

Chargewave Energykem Pvt. Ltd.