Chery Service Manual For A520 Body Dimension and Accessories Chapter Three Door I. Disassembling THE Left Front Door

Chery Service Manual for A520
Body Dimension and Accessories
CHAPTER THREE
I.
DISASSEMBLING
FRONT DOOR
THE
1.
Remove the trim strip from the left front

door;
DOOR
LEFT
Figure 44
2.
Remove the outside weather strip from

the left front door;
3.
Remove the set screw. Pull out the

harness and then remove the outside rear
view mirror after detaches the door trim
panel;
Figure 45
Assembly requirements: Make sure that the

clearance between the rear view mirror rand
and the door outside trim panel is uniform
when fitting. The tightening torque for the
screw is 50.5Nm. The rear view mirror
could be freely, flexibly and reliably adjusted
after installation. The plug in unit of the rear
view mirror should be fixed inside of the
door trim panel.
Figure 46
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4. Unscrew the set screw on inside door

handle to detach the bezel for the inside
door handle;
Figure 47
5. Remove the screws and take out the arm
rest cover. Pry out the window regulator
switch and pull out the harness;
Figure 48
6. Remove the fixing bolts on the left front
door trim panel (in figure 49 and 50) to
detach the door trim panel.
Window
regulator
switch
Assembly requirements: Measures should

be taken to prevent blurring the working
area for cleaning when disassembling and
installing. It is of great importance to keep
clean during these jobs. The fit clearance
between the door trim panel and the inner
door panel should be uniform.
Figure 49
Figure 50
7. Remove the protective film from the left
front door;
Figure 51
8. Remove the set screw of inside door
handle to loosen the inside control cable
and the inner retention cable;
Figure 52
9. Disassemble the set screws, pull out the

harness, and then detach the speaker;
Figure 53
10. Unscrew the fixing bolts from the trim
panel bracket and then dismount it;
Figure 54
11. Lower the glass to a proper position,
remove the fixing bolts, move the glass
to the bottom of door, and then take out
the glass slantways.
Assembly requirements: The glass should has
a uniform upper and lower & left and right
clearances to ensure an good fitting with the
peripheral rubber strip. The sealing of the
glass should be good without any leakage
during the rain test.
Figure 55
12. Unscrew the seven fixing nuts on the

inner door panel;
Figure 56
13. Take out
assembly;
the
window
regulator
Assembly requirements: M, the torque of the

fixing bolt or nut should be 71 Nm. Make
sure that the glass could rise and fall
smoothly and easily without any swinging,
flapping and shocking after installation and
adjustment. Electric requirement: Time of
rise/fall not more than 5s.
Figure 57
14. Unscrew the fastening screws from the
left front door rear glass guide rail;
Figure 58
15. Take out the rear guide rail of the glass

from inside the door;
Figure 59
16. Unscrew the fastening bolts from the
lock with an internal spline wrench;
Figure 60
17. Loosen the latch rod and opening out
push rod of latch of the left front door to
take out the lock;
Assembly requirements: Lock sealant should
be applied at the middle of the fixing bolts of
the side door lock. The tightening torque for
the bolt is 91Nm. The tightening torque for
the inside door handle assembly screw is
1.50.15Nm while the value for the bolts of
the outside door handle assembly is 91Nm.
The side door should fit tightly with its
handle with reliable sealing. Be sure to
position the fastener (the tightening torque of
which is 232Nm) in the center of the latch
mechanism and the lock could open and
close easily.
Figure 61
18. The latch mechanism is as shown in the

figure:
D
A: Locking cable
C
B: Opening out control cable

C: Link the opening out push rod
D: Link the latch pull rod
B
A
Figure 62
19. Unscrew the door handle bolt 1;
Figure 63
20. Unscrew the bolt 2;
Figure 64
21. Take out the door handle;

A: Latch pull rod
B: Opening out push rod

C: Latch (could be replaced directly on the
vehicle)
C
Figure 65
22. Remove the door check;
Assembly requirements: The tightening
torque for the bolt is 7.20.7Nm and the
value is 253 Nm while mounted on the
door pillar and 91 Nm while mounted on
the door. The door check should work easily,
reliable without being hit and stuck. Grease
should be applied into the room between the
pull rod and the slider of the door check.
Figure 66
23. Remove the weather strip from the door
opening;
During installation, every corner should be
fitted in place and no folds are allowed. The
joint of weather strip should be placed in the
lower middle of the door opening. The
weather strip should have a proper rigidity
and should not interfere with the opening and
closing of the door after the lock and hinge
have been adjusted to the operating mode.
The hardness of the weather strip should be
proper without great variation with the
temperature changes. The surface of the
assembled rubber strip should not have any
defects such as hammering imprint,
deformation and warp etc.
Figure 67
24. Remove the glass run;
Figure 68
25. The inner harness of the door could be
taken out from outside;
Figure 69
II. DISASSEMBLING THE REAR DOOR
See left front door for considerations
during disassembling the parts
1. Remove the trim strip from the left rear
door;
Figure 70
2. Unscrew the screws to detach the inner

and outer trim panels of the triangle
glass;
Figure 71
3. Unscrew the screw to detach the bezel for
the inside door handle;
Figure 72
4. Unscrew the screw to detach the arm rest
cover;
Figure 73
10
5. Pry out the window regulator switch to

pull out the harness;
Figure 74
6.
The door trim panel could be removed;
Figure 75
7. Remove the protective film from the left
rear door;
Figure 76
11
8. Unscrew the fastening screw for the

inside door handle to detach the handle;
Figure 77
9. Remove the fixing bolts from the trim
panel bracket;
Figure 78
10. Lower the glass to a proper position,
remove the set screws, move the glass to
the bottom of the door, and then take out
the glass slantways;
Figure 79
12
11. Remove the fastening screws for the

glass guide rail;
Figure 80
12. Remove the top screws to detach the
glass rear guide rail and the triangle
glass;
Figure 81
13. Remove the top fastening bolts from the
window regulator;
Figure 82
13
14. Remove the lower bolts from the

window regulator;
Figure 83
15. Remove the lock fastening screws with
an internal spline socket;
Figure 84
16. Loosen the opening out pull rod from
the door handle, pull out the harness,
and then detach the lock;
Figure 85
14
17. Remove the door handle bolt 1;
Figure 86
18. Remove the door handle bolt 2 to take
out the handle;
Figure 87
18. Remove the door check;
Figure 88
15
19. Remove the weather strip from the door

opening;
Figure 89
20. Pull out the inner harness of the door
from outside;
Figure 90
16
ADJUSTING THE DOOR

I. ADJUSTING THE FRONT DOOR
Adjust the front door in front, back and
vertical directions:
Unscrew the body hinge bolts to adjust the
door with special tools for maintenance.
Adjust the door in left, right and vertical
directions:
Unscrew the side hinge bolts for the door to
adjust the door.
Figure 91
REPLACING THE DOOR HINGE

Remove the fender, support the door to
unscrew the four fixing bolts from the upper
and lower hinges, and then remove the
hinges.
II. ADJUSTING THE REAR DOOR
Adjust the rear door in front, back and
vertical directions:
Unscrew the body hinge bolts to adjust the
door with special tools for maintenance.
Adjust the door in left, right and vertical
directions:
Unscrew the side hinge bolts for the door to
adjust the door.
REPLACING THE DOOR HINGE
Figure 92
Unscrew the door check bolts, support the

door to unscrew the four fixing bolts from the
upper and lower hinges, and then remove the
hinges.
17

Chery Service Manual For A520 Body Dimension and Accessories Chapter Three Door I. Disassembling THE Left Front Door

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Chery Service Manual For A520 Body Dimension and Accessories Chapter Three Door I. Disassembling THE Left Front Door

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Chery Service Manual for A520

Body Dimension and Accessories

Remove the trim strip from the left front

Remove the outside weather strip from

Remove the set screw. Pull out the

Assembly requirements: Make sure that the

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