AllYouNeedToKnowAboutForging

TheImportanceOfForging
ComponentsManufacturers

Forgingisaprocessofheatingmetal,inspecificbrass,copper&aluminumtoamoldabletemperature.The
result is a part that is virtually free of imperfections & porosity free that is ideal for cosmetic surface
requirements.
Thisistheprocessthatdoesnotchangethegrainstructureofthemetal.Also,itisimmenselysuperior&high
qualitytomoldcastingintheforgedcomponentsthatareupto15%strongerthanmoldedcounterparts.
Forging components are manufactured by forged components manufacturer. When it comes to forging
process,thematerialisusedintheforgingprocessasitdependsontheultimateusageoftheproductbeing
forged.Forbathroomaccessories,mechanicalcomponents,musicalinstruments,brass&copperareoften
used.Itisduetotheirmalleability&easeofcastingbecauseoftherelativelylowmeltingpoint.
TheproductsareforgedoutofthreegradesofAluminum,havingawiderangeofapplications.Thematerial
aluminumisusedmostoftennotonlyduetothisisthemostabundantmetalonearth,butbecauseofits
durable,soft,lightweight&extremelymalleableproperties.
Moreover,theuseofaluminumcausesahardlayerofaluminumcauseahardlayerofaluminumdioxidein
ordertoformwhenitisexposedtoair.Italsopreventsfromrust&oxidation.Thematerial,aluminum2014
isoftenusedinthemanufactureofaircraftstructures&truckframes.Ontheotherhand,aluminum7075is
commonly used for higher grade aircraft & other several aircraft applications. The importance of forged
components manufacturer cannot be understated. Aluminum 6061 is one of the most common heat
treatable aluminum alloy. Also, it is used in the manufacture of heavyduty structures requiring good
corrosionresistance,marinecomponents,furniture&generalstructures.

TypesofForging
Therearetwotypesofforgingi.e.HotForging&ColdForging.However,bothdeliversimilarresults.Itisthe
processofdeformingmetalintoapredeterminedshapeusingcertaintools&equipment.Usually,deformation
isaccomplishedusinghot,coldorevenwarmforgingprocess.Beforechoosingtheprocess,themanufacturer
willlookintoanumberofprocesses.
HotForgingProcess
When the piece of metal is forged, it must be heated significantly. However, the average temperature is
necessaryforhotforging

1150CelsiusforSteel
360to520CelsiusAIalloys
700to800CelsiusCualloys

ColdForging
Itdeformsthemetalwhileitisbelowitscrystallizationpoint.Itisgenerallypreferredwhenthemetalis
alreadyasoftmetalsuchasaluminum. Theprocessis lessexpensive as comparedtohotforging. When
aluminumiscoldforgedintothedesiredshape.Thereareotherbenefitsaboutcoldforging:

Improvedreproductivity,interchangeability&dimensionalcontrol
Ithandleshighstress&highdieloads
Metalislessductile.
Heavy&morepowerfulequipmentisrequired.

Uses&Applications
Forged components are mainly used for automotive & truck applications. On the other hand, in the
manufacturingofvalves,fittings,handtools&hardware.Asthemanufactureofminingequipment&heavy
construction.
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