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TECHNICAL SPECIFICATIONS
QY75V532/27Y
QY75V532/27Y
TECHNICAL SPECIFICATIONS
QY75V532/27Y
1
Product characteristics
ZOOMLION ZLJ5459JQZ75V truck crane, which integrates our many years experience in
designing and manufacturing mobile cranes with advanced technology, is a new-generation
and high-performance product developed to meet the market demands. Its performances,
such as lifting height, main boom length, working speed and lifting capacity, have achieved
advanced international level.
This product is a truck crane of full range slewing function, telescopic boom sections and
pilot-operated proportional controlled systems. The crane adopts self-manufactured full-width
4-axle special purpose chassis (84 drive, offering convenient and flexible hydraulically
powered steering), providing wide vision, spacious cab and luxurious equipment.
The latest directional control valve and tandem pump system ensure that each executive
mechanism makes full use of its working capability. The easy-controlled, flexible, reliable and
stepless speed regulated joysticks (L / R) can provide the crane with smooth simultaneous
movements between Spool winches up, Reel winches off, Derricking, Slewing and
Telescope boom in / out, which greatly improve the cranes working efficiency. The safety
devices such as relief valve, balance valve, hydraulic lock and brake valve fitted in hydraulic
system prevent the accidents caused by oil line overload and oil pipe ruptures.
The safety devices such as load moment limiter and the complete lighting systems ensure
your safety during operation and are convenient for night work.
This crane has a novel style which makes it beautiful in figure, in form and in color.
ZLJ5459JQZ75V
QY75V
Product code:
QY75V532
QY75V532/27Y
2.2 Technical data
Item
Value
75000
Working
speeds
Driving
Mass
2352
1098
12.2
44.2
60.2
110
57
107
r/min
1.8
km/h
75
37
24
280
44870
kg
19000
kg
26000
mm
Longitudinal distance between
outriggers
m
46
45000
1410027503750
6.00
11.6 44.0
-2 80
9.5, 16
0, 30
Boom angle
Jib length
Offset
These parameters
do not include
deflection of boom
and jib.
135
Max. gradeability
Remarks
QY75V532/27Y
2.3 Rated lifting capacity table
This crane is provided with several sheets of rated lifting capacity tables. The operator should
select proper rated lifting load referring to resp. lifting capacity tables according to actual
working conditions.
The values in column I refer to the extendable length of telescopic cylinder I.
The values in column II refer to 3 times extendable length of telescopic cylinder II, namely,
the total extendable length of boom section 3, 4 and 5.
Table 1 Table 6 are the lifting capacity tables for the crane without moveable counterweight;
Table 7 is the lifting capacity table for the crane with jib fitted; Table 8 Table 13 are the lifting
capacity tables for the crane with moveable counterweight (2 t).
Table 1
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook
Unit: Metric kg
Main boom (m)
Telescopic cylinder I and outriggers completely extended, over side and over rear
11.6
15.6
19.6
25.7
31.8
37.9
44.0
75000
50000
40000
64000
50000
40000
56000
48000
40000
28000
52000
44000
40000
28000
48000
43000
38500
27000
43000
39000
36000
26000
18000
39000
37000
34000
25000
18000
35000
33000
31500
24000
18000
30000
28700
28700
23000
18000
14100
26500
25000
25000
22000
18000
14100
23500
22500
22500
21000
17500
14100
18200
18200
18200
18500
16000
14100
10000
14700
14700
15300
14500
13300
10000
12200
12200
12700
13000
12000
9500
10000
10200
11000
11500
11300
9200
7100
8200
8800
9300
8200
5300
6000
6700
7200
7300
4700
5200
5500
5900
3500
4000
4300
4600
3100
3450
3800
2300
2750
3050
2450
1700
2100
1600
1200
0
0
12
4.0
0
9
8.0
0
9
8.0
6.1
5
70 t main hook
8.0
12.2
5
8.0
18.3
3
1950
1500
1200
8.0
24.4
3
QY75V532/27Y
Unit: Metric kg
Table 2
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook
QY75V532/27Y
Unit: Metric kg
Table 3
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
I
II
Reevings
Hook
QY75V532/27Y
Unit: Metric kg
Table 4
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook
QY75V532/27Y
Unit: Metric kg
Table 5
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook
QY75V532/27Y
Unit: Metric kg
Table 6
Working radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
I
II
Reevings
Hook
QY75V532/27Y
Unit: Metric kg
Table 7
Boom angle
80
78
76
74
72
70
68
66
64
62
60
58
56
54
52
Reevings
Hook
QY75V532/27Y
Unit: Metric kg
Table 8
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook
10
QY75V532/27Y
Unit: Metric kg
Table 9
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook
11
QY75V532/27Y
Unit: Metric kg
Table 10
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
I
II
Reevings
Hook
12
QY75V532/27Y
Unit: Metric kg
Table 11
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook
13
QY75V532/27Y
Unit: Metric kg
Table 12
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook
14
QY75V532/27Y
Unit: Metric kg
Table 13
Working radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
I
II
Reevings
Hook
15
QY75V532/27Y
2.4 Lifting height chart
Lifting
height
(m)
16
QY75V532/27Y
2.5 Overall view (Unit: Metric mm)
17
QY75V532/27Y
3
Components, superstructure
QY75V532/27Y
The slewing mechanism is of controllable aligning function, which can make the load be
aligned automatically during operation. Slewing cushion valve and normally-closed brake can
ensure stable and reliable slewing operation of the crane. 4-point contact ball-type slewing
ring ensures the slewing table with super-strong load bearing capability and long service life.
3.7 Hoist mechanism
It consists of main and auxiliary winch mechanisms.
The two winch mechanisms are driven by hydraulic variable motor with built-in planetary gear
reducer to lift or lower the hook. The models of reducer for main and auxiliary winches are the
same. A brake is fitted between the motor and reducer.
The two winch mechanisms can be controlled independently and also can carry out
simultaneous movements.
The lowering limit switch is fitted on the main winch.
The built-in planetary reducer is of compact structure, light deadweight and high reliability.
Specifications for high-tensile torsion resistant hoist rope:
Diameter: 20.0 mm
Strength grade: 1960 N/mm2
Length of main hoist rope: 220 m
Length of auxiliary hoist rope: 130 m
3.8 Main and auxiliary hooks
Rotatable main hook: 70 t, with 6 pulleys, press nipple and hook safety device
Anti-rotating auxiliary hook (1 reeving): 5 t, with hook safety device
3.9 Operators cab
It is of steel-structure welded with front-mounted instrument console and adjustable seat with
headrest. It is equipped with pilot-operated joysticks, windshield wiper, washing system, air
conditioning and heater. The arrangement provides spacious operating space, reasonable
arrangement, human-based design, convenient and safe operation.
3.10 Outriggers
H-type outriggers, which are in box-shaped structure and welded of low-alloy and
high-strength steel plate, are of good sectional performance and strong load bearing
capability via Pro/E simulated design and actual-used calculation.
2-section horizontal sliding beams can be extended and retracted simultaneously with a
horizontal cylinder and wire ropes used together. Large outrigger span ensures stability of the
crane.
The outrigger pad which is mounted at the bottom of vertical cylinder can be pushed inwards
(to avoid the complete vehicle from being over-wide during driving) and pulled outwards (for
convenient operation) to greatly reduce the labor intensity. When the outriggers are
completely extended or retracted, the outrigger pad can be locked with retaining pins.
Outrigger control levers are fitted on both sides of the vehicle for controlling the outriggers to
extend or retract simultaneously or independently. Each vertical cylinder is equipped with a
two-way hydraulic lock to ensure stable and reliable operation of the crane.
In addition, the crane can work with the sliding beams intermediately extended for small
working radius operation.
The 5th outrigger is installed beneath the drivers cab. The crane can realize full range slewing
19
QY75V532/27Y
operation with the 5th outrigger set up.
3.11 Hydraulic system
The open-type hydraulic system adopts advanced pilot-operated proportional joysticks,
hydraulic proportional control system and anti-pollution bite-type fitting to ensure the high
reliability of the system. The main driving element includes variable pump and gear pump.
Thereinto, the variable pump supplies hydraulic oil for main winch, auxiliary winch, derricking
mechanism and telescoping mechanism; the gear pump supplies hydraulic oil for chassis
hydraulic system, slewing mechanism and air conditioning.
The chassis hydraulic system adopts manual multiple directional control valve to control the
horizontal and vertical cylinders movements. The new-type multiple directional control valve is
fitted with a pressure limiting valve, thus, can prevent the piston rods of horizontal cylinders
from bending.
3.12 Electrical system
Single wire system, negative grounded, 24 Volt DC.
The electrical system of the superstructure includes the devices such as /battery master
switch?, ignition starter switch, engine off button, control light Power source, warning light
Main / auxiliary winch approaching upper limit, warning light Main / auxiliary winch
approaching lower limit, warning light The 5th outrigger pressure too high, hoisting limit
switch, lowering limit switch, overload protection device, illumination, fan, windshield wiper,
horn, oil cooler fan and air conditioning etc., ensuring safe operation and providing good
working environment.
Press the emergency off switch in an emergency, then all superstructure movements are cut
off.
3.13 Safety devices
This crane is equipped with an automatic load moment limiter whose display and warning
devices are all fitted in operators cab.
If the actual load reaches 90% of the rated one, the warning light lights up and the buzzer
sends out slow acoustic warning.
If the actual load approaches 100% of the rated one, the warning light lights up, the buzzer
sends out fast acoustic warning and all dangerous movements are switched off.
The basic parameters, such as torque ratio, boom angle, boom length, working radius, actual
lifting capacity, maximum lifting capacity and maximum lifting height will be displayed on the
LCD.
This crane is also equipped with the following safety devices to ensure the crane safety:
a)
b)
c)
d)
e)
f)
g)
Balance valve
h)
Relief valve
20
QY75V532/27Y
3.14 Air conditioning and heater
The operators cab is equipped with special air conditioning and heater for vehicle.
4
Specifications, chassis
Model
Type
ZLJ5455
II
WP10.375
276/2200
1460/1200 1600
Model
Engine Rated power
kW/r/min
Max. output torque N.m/r/min
Chassis
Code: ZLJ5455V3.5
Weicai Power Co., Ltd.
Conform to related
standard
Manufacturer
For detailed information, please refer to Technical Specifications, Special Purpose Chassis
for Truck Crane.
21
QY75V532/27Y
Appendix
Table Main purchased parts and manufacturers
Ser. No.
Description
Main valve
Main pump
Manufacturer
Changde Zoomlion Heavy Industry Science &
Technology Hydraulic Co., Ltd.
Bucher Hydraulics Remscheid GMBH
(Germany)
Linde Hydraulics Co., Ltd. (Germany)
Avic Liyuan Hydraulic Co., Ltd.
Beijing Huade Hydraulic Industrial Group Co.,
Ltd.
Shanghai Electric Hydraulics and Pneumatics
Co., Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd. Tongshan
County Branch Company
Avic Liyuan Hydraulic Co., Ltd.
Beijing Huade Hydraulic Industrial Group Co.,
Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd. Tongshan
County Branch Company
Xuzhou Rothe Erde Slewing Bearing Co., Ltd.
Winch motor
Winch reducer
Slewing motor
Slewing reducer
Slewing ring
Telescopic cylinder
Derricking cylinder
10
Horizontal cylinder
11
Vertical cylinder
Balance valve
telescoping
mechanism
Balance valve
derricking
mechanism
12
13
14
15
Wire rope
16
Hook
17
Remarks
QY75V532/27Y
Ser. No.
Description
Manufacturer
Remarks
Note:
The equipment fitted in the crane is subject to changes due to design improvements or other
reasons. Therefore, the above table is for reference only.
23