ENGINEERING SPECIFICATION

FOR
TRAY ASSEMBLING WORK

S-OIL REFINERY
EXPANSION PROJECT

ES No.

D-307

Revision

PAGE 1 OF 1

*REVISION HISTORY SHEET*

REV.NO.

DATE

DESCRIPTION

Jul /24/2008

Oct/16/2008

(All)

Revise the project name in cover and contents.

Dec/18/2008

(1.2)

Delete useless space.

(2.4(1))

Delete useless period.

(2.4(2))

Delete useless hyphen.

For Approval

(3.4)
(4.1.1)

The word "h~ight" was changed to "height"

Add item number 4.2 and 4.3
The revision history sheet was added

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 1 OF 13

*CONTENTS*
1. GENERAL................................................................................................................................................................2
1.1 Scope..............................................................................................................................................................2
1.2 Related Engineering Specification..................................................................................................................2
1.3 Specification Prepared by Manufacturer.........................................................................................................2
2. PREPARATORY WORKS........................................................................................................................................2
2.1 Work Planning Document................................................................................................................................2
2.2 Lighting Gear etc. for Tray Assembling Work..................................................................................................2
2.3 Scaffolding.......................................................................................................................................................2
2.4 Opening of Manhole........................................................................................................................................3
2.5 Lighting and Ventilation in Vessel....................................................................................................................3
2.6 Cleaning of Inside of Vessel............................................................................................................................3
2.7 Checking of Tray Parts....................................................................................................................................3
2.8 Horizontality of Support Ring..........................................................................................................................4
3. TRAY ASSEMBLING WORKS.................................................................................................................................4
3.1 Procedure of Tray Assembling Work...............................................................................................................4
3.2 Main Beam......................................................................................................................................................4
3.3 Tray Floor........................................................................................................................................................4
3.4 Outlet Weir.......................................................................................................................................................4
3.5 Down comer....................................................................................................................................................4
3.6 Confirmation After Tray Assembling................................................................................................................5
3.7 Final Cleaning of Vessel and Closing of Man-way..........................................................................................5
3.8 Closing of Openings........................................................................................................................................5
4. ITEM, METHOD OF INSPECTION AND CRITERIA OF JUDGMENT.....................................................................5
4.1 General............................................................................................................................................................5
4.2 Inspection before Tray Assembling Work........................................................................................................6
4.3 Inspection during and after Tray Assembling Works.......................................................................................6

Table 1 Points of Measuring Horizontality of Support Ring

Table 2 Tolerance for Horizontality of Support Ring
Table 3 Points of Measuring Horizontality of Tray Floor
Table 4 Tolerance for Horizontality of Tray Floor
Table 5 Tolerance for Height of Weir
Table 6 Tolerance for Horizontality of Weir
Table 7 Tolerance for Height of Bottom Edge of Down comer

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 2 OF 13

1. GENERAL

1.1 Scope

This specification covers the general requirements of the tray assembly work, test and inspection, which may
be included in S-OIL ONSAN REFINERY EXPANSION PROJECT to be constructed by S-OIL Corporation.
(hereinafter referred to as S-OIL) at Onsan, Korea.

1.2 Related Engineering Specification

The related Engineering Specification to supplement this specification are as follows:

D-301 "General Requirements in Equipment Installation"
2.
1.3 Specification Prepared by Manufacturer

Any specification of tray assembling work and inspection prepared by the manufacturer, and approved by SOIL/SECL for particular equipment, has preference over this specification.

2. PREPARATORY WORKS

2.1 Work Planning Document

The Contractor shall submit his work plan including safety measures for S-OIL/SECL approval prior to
commencement of the tray assembly work.

2.2 Lifting Gear etc., for Tray Assembling Work

Contractor's plan of area and location for sorting tray parts, installation area for lifting gear and demarcation
of dangerous area related to overhead work, shall be submitted to and approved by S-OIL/SECL prior to
any works being carried out.

2.3 Scaffolding

(1) When installation of scaffolding is required for tray assembling work, protection for inside surface of the
vessel shall be provided.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 3 OF 13

(2) It is prohibited to use any galvanized and/or zinc plated/painted scaffolding materials or accessories on
or in stainless steel vessels.

2.4 Opening of Manhole

(1) No person shall enter into a vessel unless there is a safe working level of oxygen and the nonexistence
of poisonous and/or explosive gas has been confirmed by the Safety Engineer.
2.
(2) After opening the manhole, cleaning, anti-rust treatment and protection shall be carried out on flange
gasket faces of both the nozzle and blind cover.
2.
(3) All bolts, nuts and washers removed from manholes shall have anti-rusting agent applied. They shall
then be bagged and suitably labeled and kept in warehouse/store.

2.5 Lighting and Ventilation in Vessel

(1) Explosion-proof work lamp (with cab-type cord) and explosion-proof torch lamp shall be provided for
lighting the inside of vessel. The switch board for these lamps shall be clearly marked as such, so as to
prevent it being turned off accidently by any third person.

(2) During work inside the vessel, forced ventilation by means of electric fan, etc., shall be maintained.

2.6 Cleaning of Inside of Vessel

Prior to start of the cleaning work, nozzles at the bottom of the vessel shall be plugged temporarily to
prevent ingress of dust and foreign material. The temporary plugs shall be removed after completion of tray
assembling work and the removal of debris.

2.7 Checking of Tray Parts

Before commencing assembly work, tray floor and other parts shall be checked for major dimensions,
quantity, damage, dislodged valve, match marks, etc.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 4 OF 13

2.8 Horizontality of Support Ring

A record of the horizontality of support rings in the vessel shall be kept. The method of measurement shall
be in accordance with Para. 4 of this specification.

3. TRAY ASSEMBLING WORKS

3.1 Procedure of Tray Assembling Works

Tray assembling works shall proceed, as a rule, from the bottom stage. However, in case of a small
diameter tower, it may be easier to proceed from the top stage. The Contractor shall proceed with the work
after consultation with S-OIL/SECL. All works shall be in accordance with the drawings. Any inaccuracy or
non-conformity shall be brought to the attention of S-OIL/SECL.

3.2 Main Beam

(1) Main beam shall be properly adjusted so that its upper surface is horizontal and on same level as that of
the support ring.

(2) When the main beam has been fabrication shop fitted, its position and level shall be checked. The fixing
bolts shall be checked for tightness. Both shall be in accordance with the relevant specifications and
drawings.

3.3 Tray Floor

Each section of tray floor shall be provisionally bolted together, if satisfactory, it shall be fastened firmly.

3.4 Outlet Weir

2.
Outlet weir shall be fixed with its height from the tray floor correctly adjusted.

3.5 Down comer

Down comer shall be fixed with its distance from the lower tray floor correctly adjusted.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 5 OF 13

3.6 Confirmation after Tray Assembling

The following shall be confirmed after the tray assembling work completion.

(1) There are no leftover parts.

(2) Tightness of bolts is correct.

(3) Directions of clamps are correct.

(4) There is no abnormality.

3.7 Final Cleaning of Vessel and Closing of Man-way

Cleaning and completion work shall be carried out for each finished tray stage successively, as the work
progresses. Final inspection shall be in accordance with Sect. 4 of this specification.

3.8 Closing of Openings

Closing of manholes shall be carried out after final inspection. Specification (brand name etc.) of gasket
paste and anti-seizing agent for bolts and nuts shall be confirmed by S-OIL/SECL.

4. ITEM METHOD OF INSPECTION AND CRITERIA OF JUDGMENT

4.1 General

4.1.1 Inspections shall be performed at the prescribed time and in the manner as stipulated in items 4.2 and
4.3 below.
2.
4.1.2 Measurement shall be made by measuring tools such as level, manometer, steel scale and depth
gauge. The manometer to be used shall be equal to the standard manometer or better (see Fig.1)

4.1.3 When measuring is performed, it shall be confirmed that tightening of bolts around the part to be
measured is completed.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 6 OF 13

4.2 Inspection before Tray Assembling Works

Items, method of inspection and criteria of judgment shall be as follows:

(1) Inside of Tower

(a) Cleaning: Confirm removal of scale, slag, spatter, sand, paint, oil, moisture, etc. by visual inspection.

(b) Support ring: Confirm that tray-mounting surface is smooth with no burrs, etc. by visual inspection.
Confirm that the horizontality is within tolerance and record it (see Tables1, 2, and Fig. 2)

(2) Receiving of Tray

(a) Quantity: Check against the parts list and confirm that there is no shortage. (This shall be carried out
during Goods Inwards Inspection with the warehouse personnel)

(b) Appearance: Confirm there is no abnormality such as deformation, etc., by visual inspection.

(3) Provisional Assembling of Tray

(a) Match Mark: Confirm that match marks are die-stamped correctly.

(b) Mating surface: Confirm that mating surfaces are smooth.

(c) Principal Parts: Measure bolt hole, bolt length and other principal dimensions and confirm that they
comply with the drawing.

4.3 Inspection during and after Tray Assembling Works

(1) Internal Part of Tower

(1.1) Main Beam: Confirm that the main beam is horizontal and at the same level as the support ring.

(1.2) Tray Floor: Confirm that the horizontality of tray floor is within tolerance and record it. (see Tables 3,
4, and Fig. 3 and 4)

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 7 OF 13

(1.3) Outlet Weir: For outlet weir, measure the distance between the top edge of the weir and tray floor;
check it with the drawing and also confirm that it is within tolerance. Record readings. (see Tables 5,
6 and Fig. 4 and 5)

(1.4) Down comer: For down comer, measure the distance between the bottom edge of the down comer
and tray floor; check it with the drawing and also confirm that it is within tolerance. Record readings.
(see Table 7 and Fig. 4 and 5)

(1.5) Confirmation of Various Parts:

(a) Check the construction parts by referring to the drawing and confirm that everything has been
installed with no omissions.

(b) Confirm that the clamps are attached in the correct direction as shown in the drawing.

(c) Confirm that the tightening of bolts and nuts has been correctly carried out.

(d) Confirm distance between trays, position of weir, position and height of baffle, all in accordance
with the drawings. (see Fig. 4)

(e) Confirm that movable parts are operable by physically moving them.

(f) Confirm no holes are blocked up on the tray floor.

(g) After tray assembly is complete, confirm no abnormality in the tower by visual inspection.

(2) Floor of Bubble Cap Tray, etc.

(a) Leakage Test: For the leakage test, fill up the floor with water after plugging the weep hole. Measure
the water level. After the specified time as elapsed, measure the water level again. Any decrease in
the water level should not be more than 25 mm in 20 minutes. However at the discretion of SOIL/SECL, the water level drop test may be shortened to 6 mm in 5 minutes. Record results for
each tray.

(b) Fixing of gasket: Confirm that all gasket ted items are as shown on the drawing. Tightening with or
without insertion of packing has been carried out correctly.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 8 OF 13

Confirm that there is no unnecessary protrusion of the gasket.

(3) Restoring the Opening: Confirm the following:

(a) There is no abnormality, such as pitting, on the gasket seating surface of manhole flange, etc.

(b) Gaskets are standard as shown on the drawing and free from defects.

(c) Tightening of bolts has been performed correctly with balanced tightening

(d) At the time of air-tightness test, there is no leakage from the tightened mated surfaces.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 9 OF 13

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 10 OF 13

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 11 OF 13

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 12 OF 13

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
TRAY ASSEMBLING WORK

ES No.

D-307

Revision

PAGE 13 OF 13