Beruflich Dokumente
Kultur Dokumente
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REV. NO.
DATE
DESCRIPTION
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ENGINEERING SPECIFICATION
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E-104
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CONTENTS
PAGE
1.
GENERAL
2.
GUARANTEE
3.
SECTION 1 SCOPE
SECTION 5 PROPOSALS
SECTION 6 DOCUMENTATION
6.1
APPROVAL INFORMATION
SECTION 7 DESIGN
6
6
10
11
8.1 REQUIREMENTS
11
8.2 HEADERS
11
12
12
9.1 WELDING
12
12
12
12
12
12
13
13
11.1 GENERAL
13
13
13
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ENGINEERING SPECIFICATION
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1.
GENERAL
1.1
Scope
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1.1.1 This specification covers the minimum requirements for the design, materials, fabrication, inspection,
testing and shipping of air-cooled heat exchangers for general refinery services.
1.1.2 Steam condensers being operated at vacuum pressure are not covered by this specification. They
shall be designed, fabricated, inspected and tested in accordance with the applicable specifications,
local codes, regulations and the vendors standard.
1.2
General
1.2.1 Air-cooled heat exchangers and related auxiliary equipment shall conform to API Std 661 except as
modified and/or added by this specification, the purchasers requisition (inquiry) and the equipment
data sheets.
1.2.2 Unless otherwise specified in the purchasers requisition (inquiry), unit system used on air-cooled heat
exchanger data sheets, documents and drawings shall be of SI system except tube and piping sizes
which may be of English system.
1.3
References
The applicable provisions of the following codes, standards or specifications that are in effect at the
date of the Contract shall, to the extent specified herein, form part of this specification.
(3)
-
(4)
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ES No.
E-104
Revision
ENGINEERING SPECIFICATION
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GUARANTEE
2.1
The vendor shall guarantee the equipment against defective workmanship or materials, improper
design and performance failure. The guarantee period is specified in the purchasers requisition
(inquiry). If the equipment does not perform satisfactorily or defects occur during this period, the vendor
shall make necessary repairs, alternations, or replacements at no cost to the purchaser and/or the
client.
2.2
The vendor shall guarantee the equipment performance as specified on the equipment data sheets at
design conditions.
2.3
The vendor shall guarantee that the noise level will not exceed those indicated on his equipment noise
data sheet.
2.4
The vendor shall guarantee that the materials of construction comply with the material specifications
established by the purchase order.
3.
SECTION 1
Paragraph 4.1
SCOPE
(Modification)
The pressure design code shall be in accordance with ASME and the supplemental
requirement in this international code.
(Addition)
ASME Code stamping shall not be required.
Any such requirements that are in addition to, or more stringent than, those of this
specification shall take precedence.
Paragraph 4.6
SECTION 5
Paragraph 5.7
(Addition)
In case of conflict between this standards and the inquiry or order, the inquiry or order
shall govern.
The vendor shall notify all such conflicts to the purchaser as soon as possible, and follow
the purchaser's instruction.
PROPOSALS
(Modification)
The vendors proposal shall include a noise data sheet for each item.
(see example in Annex B)
Paragraph 5.8
(Modification)
The vendors proposal shall include fan performance curves with the design point marked
on the curves, only when it is specifically required in the purchasers requisition (inquiry).
Paragraph 5.10
(New)
The vendors proposal shall include expected sub-vendor lists for all major components,
such as finned tubes, tube bundle assembly, steel structures, fans, motors, louvers, etc.
for the purchasers review and approval.
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ENGINEERING SPECIFICATION
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SECTION 6
6.1
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DOCUMENTATION
APPROVAL INFORMATION
Paragraph 6.1.2
(Addition)
Complete shop detailed drawings of tube bundles and headers, including all standard
drawings pertaining thereto, shall be submitted for the purchasers approval prior to the
start of fabrication.
Paragraph 6.1.3
(Modification)
Calculations made in accordance with the ASME Code and/or local codes and
regulations, whichever required by the purchaser, for the design of pressure components,
including header boxes, tubes and tube joints, shall be submitted for the purchasers
approval. Additionally, sufficient detail shall be supplied for any non-standard pressure
boundary components, such as swage type transition nozzle.
Paragraph 6.1.4
(Modification)
Weld maps all proposed welding procedures and qualification records, including tube to
tubesheet welding procedures and qualifications (including impact test results, if
applicable) shall be submitted for approval prior to fabrication.
Paragraph 6.1.5
(Modification)
Further engineering information required from the vendor for installation, operation,
maintenance or inspection purposes shall be specified in the purchasers requisition
(inquiry).
SECTION 7
7.1
DESIGN
7.1.1
General
ENGINEERING SPECIFICATION
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data sheets.
Paragraph 7.1.6.2.6 (Modification)
Stud bolt construction may be used only when approved by the purchaser.
7.1.8
Gaskets
Gasket filler material shall be compressed non-asbestos suitable for the sealing, exposure
resistance and fire safety performances.
7.1.9
ENGINEERING SPECIFICATION
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Tubes
Greater wall thickness may be appropriate for severe services or certain tube
configurations.
Paragraph 7.1.11.7 (Addition)
The allowable highest temperature for the application of each fin type shall be as follows:
a. Embedded
400 C
b. Integral (Extruded)
285 C
c. Overlapped footed
165 C
d. Footed
130 C
e. Externally bonded
200 C
Paragraph 7.1.11.7.c) (Modification)
Overlapped footed L-shaped aluminum fin wrapped under tension over the outside
surface of a tube, with the tube fully covered by the overlapped feet under and
between the fins. The fin end at each end of the tube shall be secured to prevent
loosening or unraveling of the fins by the vendors proven method(s).
Paragraph 7.1.11.7.d) (Modification)
Footed L-shaped aluminum fin wrapped under tension over the outside surface of a
tube, with the tube fully covered by the feet between the fins. The fin end at each end
of the tube shall be secured to prevent loosening or unraveling of the fins by the
vendors proven method(s).
Paragraph 7.1.11.7.e) (Modification)
Externally bonded construction, in which fins are bonded to the outside surface of
tubes by hot-dip galvanizing, brazing or welding, shall not be used, unless otherwise
apecified by the purchaser.
7.2
7.2.1
Air-Side Design
General
Paragraph 7.2.1.4.b)(Modification)
The design exposure temperature for mechanical and instrumentation components
located below the tube bundle shall be equal to or greater than the highest of the following
temperatures. In case that it exceeds 80 C, the design exposure temperature of 80 C
shall be applied.
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ENGINEERING SPECIFICATION
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7.2.3
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For units with exhaust air louvers, automatically controlled pitch fans, or variable
speed fans, the maximum process or heating coil inlet temperature (not mechanical
design temperature) minus 56 C.
For other designs, the maximum process or heating coil inlet temperature (not
mechanical design temperature) minus 111 C.
Lubrication Facilities
Paragraph 7.2.5
(Modification)
Connections shall be provided outside of the fan guards to permit grease lubrication of fan
shaft bearings without shutdown of the equipment. Stainless steel or copper tubing 6.0
millimeters OD minimum (1/4 in), shall be used for grease lines. The connections shall be
accessible from grade or service platforms. The length of the grease line should be
minimized.
7.2.7
Drivers
7.2.7.2
Paragraph 7.2.7.2.6
(Addition)
To prevent direct attack from heavy rain during a long term idling, additional shield rain
cover shall be installed just above the motor shaft.
7.2.8
7.2.8.2
Belt Drives
Paragraph 7.2.8.2.6
(Modification)
V-belt shall consist of a single multi-belt section formed by joining a matched set of
individual belts.
7.2.8.3
Gear Drives
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ENGINEERING SPECIFICATION
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Louvers
Screens
Paragraph 7.2.11.1
(Modification)
Hail screens, bug screens and lint screens are not required, unless otherwise specified by
the purchaser.
Paragraph 7.2.11.2
(Delete)
Paragraph 7.2.11.3
(Delete)
7.3
7.3.1
STRUCTURAL DESIGN
General
Vibration Testing
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ENGINEERING SPECIFICATION
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Exposure Category
Equipment Category
Importance Factor
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:C
: II (Normal Buildings) as per ASCE 7-05 Table 1-1
: 1.00 as per ASCE 7-05 Table 6-1
: 2A
: No exposure type required in UBC 97
: 1.0 (Category / Standard Occupancy)
: SE (Soft Soil)
MATERIALS
REQUIREMENTS
Paragraph 8.1.1
Paragraph 8.1.3
Paragraph 8.1.7
8.2
(Addition)
The equivalent materials to ASME Code conforming to the codes/standards of the country
of origin may be used, when approved by the purchaser.
(Modification)
Structural supports, such as side frames and beams that are part of the tube bundle and
not accessible for maintenance shall be galvanized unless otherwise specified or not
permitted by 8.1.5.
(New)
Structural steel shall conform to ASTM carbon steel specifications or to the equivalent
codes/standards of the country of origin.
HEADERS
Paragraph 82.6
(New)
Cast iron shall not be used for pressure holding parts.
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
ENGINEERING SPECIFICATION
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SECTION 9
9.1.1
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OTHER COMPONENTS
Paragraph 8.4.1
9.1
ES No.
(Modification)
Fin material shall be aluminum or aluminum alloy, unless otherwise specified or approved
by the purchaser.
FABRICATION OF TUBE BUNDLE
WELDING
General
TUBE-TO-TUBE-SHEET JOINTS
Tube Hole Diameters and Tolerances
Paragraph 9.4.2
SECTION 10
(Modification)
Surface finish for removable cover plate and removable bonnet type header flanges shall
be equivalent to 125 RMS roughness height for ferritic materials and 80 RMS roughness
height for stainless steel materials. Serrations shall be generated by a round-nosed tool.
INSPECTION, EXAMINATION, AND TESTING
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc
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SECTION 11
11.1 GENERAL
Paragraph 11.1.4 (Addition)
Packing style for each component will be specified in the purchasers requisition (inquiry).
Paragraph 11.1.6 (New)
Tube bundles shall be protected by plywood over the top row of finned tubes.
11.2 SURFACES AND FINISHES
Paragraph 11.2.3 (Complete Substitution)
Before shipment, all exposed ferrous surfaces except tubes shall be prepared and primed
or galvanized at shop in accordance with the applicable part of the painting specification
O-301.
All exposed ferrous surfaces not accessible after assembling shall be final coated or
galvanized at shop in accordance with also the applicable specification O-301
SUPPLEMENTAL REQUIREMENTS
12.1 GENERAL
Paragraph 12.1
(Modification)
This section discusses additional design, fabrication, and examination requirements.
These supplemental requirements shall be applied when the design pressure exceeds
13,800 kPa, and when the plate thickness of a box-type header of an air-cooled heat
exchanger exceeds 50 millimeters.
This document embodies proprietary information of Toyo Engineering Corporation and described thereon may not be copied or disclosed in any form or medium to third parties,
or used for other than the purpose for which it has been provided, in whole or in part in any manner except as expressly permitted.
BA-0844 / Engg Spec E-104 Rev1.doc