ff F.L.SMIDTH CLINKER CRUSHERS Basic data for project planningApplication beta LLL in The cement clinker burning process produces agglomerated balls of clinker which may be so largeas to make thelr further passage from the kiln for storage or grinding extremely dificult. To avoid such complications, these balls are removed at the clinker cooler outlet and re duced in size by clinker crushers before being feturned tothe main clinker flow. FLS manulacture clinker crushers for FLS FOLAX Grate. Coolers and for FLS. UNAX Planetary Coolers. In both cases crushing is performed by ham- mers pivotally mounted between a row of ham: mer diss. The hammers extend radially dur- ing rotation, and crushing is effected by the impact between clinker balls and hammers, the resulting lumps being dashed against the rushing plates. In the FOLAX Cooler the ‘wholly 9 partaily crushed clinker 's hurled back to the grate Cooler for further cooling. FLS Clinkor Crushors aro easy to service, the top section swivalling opon to facilitate access tainternal componente,Design and operation 1 Roller bearing 2 Grate cooler 3 Outlet gta 4 Crushing plate 5 Hammer 6 Hammer dise 7 Top section 8 Vibelt flywheel 1 Inlet to standby UK Clinker Crusher 2 Roller bearing 3 Hoisting gate 4 Hammer 5 Hammer disc 8 Top section 7 Webel fywheel FLS Clinkor Crushers are equipped with ad- justable jaws which can not only be sat at the required degree of crushing, but ean also be adjusted to compensate for hammer wear Wear isconcentratedon the hammer face, and the hammers can be reversed when worn to ‘expose the opposite surtace. normally incorporate one to avoid kiln shutdown ‘during repair, hammer reversal or hammer e- placer FLS Clinker Crushers are driven by V-belts powered by electric motors, FLS Clinker Crushers requice litle main: tenance. It is advisable, however, to nave @ complate rotor and hammer unit in reserve to facilitate rapid change-over, FLS Clinker Crushers have type designations FK or UK ((or FOLAX or UNAX coolers respect: ively) followed by two digits (élameter across hhammars x width of roter in em) Type UKDimensioning Type selection key [NGRERIGHUBH =r |FOLAX Cooter size) SIRRSEHUBHRH «11-- UNAX Cooler size, -@example 200 1000 5000 10.000 Nominal kiln eapacity (24h) ‘Special crushers for lime reburning process ~®Example 200 +000 5000 10000 20 30 50 100 200 500 1000 Nominal kin capacity (t/24 h) Nominal kiln capacity(t/24) Example: Solution: Clinker balls from a kiln production of A) (FOLAX Cooler 1038 S assumed used) _—_—B) {UNAX Cooler 255 28.8 assumed used) 40001124h fo becrusheden route trom anFLS FLS Clinker Crusher FLS Clinkor Crushor Clinker Cooter~ either FOLAX or UNAX = to _-FK 100" 380 fe recommended. UK 90 » 180 is recommended. store or cement mil ype FK ype UK i ee Clinker Crasher Dimensions (mm) Weight Motor size Wwe | Ske ayTelTe[ol[elrff[sal~® ® (en ‘90% 160 1655 | 2160 | 1360 | 900 | 350 | 1570 | te10 | ers 7a S 207200 | 2055 | 2560 | 1950 | 900 | avso | 1570 | 1810 | 615 ea | a7 ne [92-280 | 9555 | e160 | 170 | ooo | axs0 | 1025 | 005 | ois | 02 75-90 s2x300 | 9055 | 3560 | 1370 | 920 | a7s0 | ve25 | 2055 | 615 | 103 90-192 100380 3860 | 4400 | 1470 | 1000 | s650 | i900 | 2200 | 650 160) 150-220") 110460, ‘4660 | 5200 | 1600 | 1100 | 6500 | 2000 | 2000 700 25.0 220-300") 3060 625 | 910 | 920 | soo | 1550 | a10 | 870 | 260 13 15 | 63x90 925 | 1300 | 1100 | 630 | 1995 400 | 1025 | 400 25 oT UK saxiz0 [1200 | 1000 | 1100 | 690 | 2295 | 500 | 1110 | 400 30 37-55 30x20 | 1200 | 1760 | 1400 | 000 | ves | 710 | 1675 | 600 62 55-75 30x160 | 1600 | 2160 | 1450 | 900 | 350 | 70 | 1575 | 600 | 78 753150 DDENMARK:F \Smctn Co. AS. vgosiev Ale77DK-250 Valby Copenhagen -UNITEDKINGDOWSF L Smith Co. Lic 17. Lansdowne Road Croydon.GB-CAV2IT. FRANCE: F-USmain Cie- France. 88, Rue Ape, 78017 Pais | FEDERAL REPUBLIC OF GERMANY: F | Smcth & Co. GmoHD.240 Lack Gener Strasse 133135 ALY