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Supply Chain Management: An International Journal

Assessing and managing risks using the Supply Chain Risk Management Process (SCRMP)
Rao Tummala Tobias Schoenherr

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Rao Tummala Tobias Schoenherr, (2011),"Assessing and managing risks using the Supply Chain Risk Management Process
(SCRMP)", Supply Chain Management: An International Journal, Vol. 16 Iss 6 pp. 474 - 483
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(2004),"Methodology to mitigate supplier risk in an aerospace supply chain", Supply Chain Management: An International
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(2004),"Mitigating supply chain risk through improved confidence", International Journal of Physical Distribution & Logistics
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Research note

Assessing and managing risks using the Supply


Chain Risk Management Process (SCRMP)
Rao Tummala
Computer Information Systems Department, College of Business, Eastern Michigan University, Ypsilanti, Michigan, USA, and

Tobias Schoenherr

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Department of Supply Chain Management, The Eli Broad Graduate School of Management, Michigan State University, East Lansing,
Michigan, USA
Abstract
Purpose The purpose of this paper is to propose a comprehensive and coherent approach for managing risks in supply chains.
Design/methodology/approach Building on Tummala et al.s Risk Management Process (RMP), this paper develops a structured and ready-to-use
approach for managers to assess and manage risks in supply chains.
Findings Supply chain risks can be managed more effectively when applying the Supply Chain Risk Management Process (SCRMP). The structured
approach can be divided into the phases of risk identification, risk measurement and risk assessment; risk evaluation, and risk mitigation and
contingency plans; and risk control and monitoring via data management systems. Specific techniques for conducting this process are suggested.
Originality/value While supply chain risk management is an emerging and important topic in our dynamic and interconnected world, conceptual
frameworks providing a clear meaning and normative guidance are scarce (Manuj and Mentzer, 2008). This paper presents such a framework, offering
structure and decision support for managers.
Keywords Supply chain management, Risk management process, Supply chain risk, Risk management
Paper type Research paper

Rita (Devlin, 2005), or the current hijackings and robberies of


vessels by pirates off the coast of Somalia (Peats, 2008).
The purpose of this paper is to introduce a structured and
systematic approach to enumerate SC risks, and to assess
their severity and likelihood, so that risk mitigation plans can
be developed and implemented. As such, this paper makes an
important contribution to the area of supply chain risk
management, and highlights an approach to manage these
risks. It continues the tradition of recent academic research
and industry reports, which have stressed the importance of
supply chain risk management, as well as the development of
approaches for its management (e.g. Blos et al., 2009; Manuj
and Mentzer, 2008; Shaer and Goedhart, 2009).
Risk can be defined as a combination of probability or
frequency of occurrence of a defined hazard and magnitude of
the occurrence (BS 4778, 1991). Building on several authors
that have defined supply chain risk (e.g. Choi and Krause,
2006; Zsidisin et al., 2000, 2004), we conceptualize supply
chain risk as an event that adversely affects supply chain
operations and hence its desired performance measures, such
as chain-wide service levels and responsiveness, as well as
cost. Regardless of the area of interest, risk is associated with
an undesirable loss, i.e. an unwanted negative consequence,
and uncertainty. Table I presents an illustrative list of supply

1. Supply chain risk management


At a time when global competition is intensifying and supply
chains are becoming longer and more complex, the likelihood
of not achieving the desired supply chain (SC) performance
increases, mainly due to the risk of SC failures. It is therefore
essential that companies plan for disruptions and develop
contingency plans as they design or redesign their supply
chains. Firms need to understand supply chain
interdependencies, identify potential risk factors, their
likelihood, consequences and severities. Risk management
action plans can then be developed to preferably avoid the
identified risks, or if not possible, at least mitigate, contain
and control them. The risk involved in supply chains, as well
as the impact severity of supply chain failures, has been
demonstrated recently by the recalls and subsequent lawsuits
for toy cars (Story, 2007) and pet food (FDA, 2008). While
risk may be associated with unacceptable products delivered
from upstream, it can also involve risks associated with the
environment, such as the impact of hurricanes Katrina and
The current issue and full text archive of this journal is available at
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Supply Chain Management: An International Journal


16/6 (2011) 474 483
q Emerald Group Publishing Limited [ISSN 1359-8546]
[DOI 10.1108/13598541111171165]

The authors are grateful to Guest Editor Dr Charlene Xie and two
anonymous reviewers for the valuable feedback and comments received on
earlier versions of this paper.

474

Assessing and managing risks using the SCRMP

Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

chain risks, compiled from various prior studies, most notably


Chopra and Sodhi (2004) and Schoenherr et al. (2008).
Even though the assessment and management of risk in
supply chains is more of a recent phenomenon, studies exist
that explored risk management approaches from a variety of
angles (e.g. Charette, 1989; Hayes et al., 1986; Lowrance,
1976; Rowe, 1977; Starr and Whipple, 1980). Building on
these studies, Tummala et al. (1994), by following Raiffa
(1982) and Hertz and Thomas (1983), developed a
structured Risk Management Process (RMP) consisting of
the five phases risk identification, risk measurement, risk
assessment, risk evaluation, and risk control and monitoring.
This RMP framework has been successfully applied to
identify potential risk factors and to assess their likelihood of
occurrence. In addition, the seriousness of associated
consequences can be identified, and appropriate risk
mitigating strategies can be developed (Burchett and
Tummala, 1998). While the RMP has proven to be useful
when applied to such individual project decisions, for example
the risk involved in an extra high voltage transmission line
project (Tummala and Burchett, 1999), it has yet to be
applied to the much broader context of the supply chain.
Additional risk management approaches are included in the
works of, Blos et al. (2009), De Waart (2006), Kilgore (2004),
Kleindorfer and Saad (2005), Kleindorfer and Van
Wassenhove (2004), Manuj and Mentzer (2008), Sinha et al.
(2004) and Zsidisin and Ellram (2003).
However the process may look like, techniques need to be
in place for assessing the likelihood of occurrence of identified
risk factors, as well as the seriousness of associated
consequences. The present paper is based on and extends
above studies, primarily the work by Tummala and colleagues
(Tummala et al., 1994; Tummala and Mak, 2001), but also
research conducted by Ellegaard (2008), Finch (2004),
Manuj and Mentzer (2008), Schoenherr et al. (2008), and
proposes an approach consisting of a modified RMP to
identify, assess and manage supply chain risks. This modified
approach is referred to as the supply chain risk management
process (SCRMP). Techniques mentioned by Tummala and
colleagues (Tummala et al., 1994; Tummala and Mak, 2001),
as well as others, will be highlighted in subsequent sections
within the context of supply chain risk assessment. Overall,
the paper presents a conceptual framework and approach for
effective and efficient management of risks in supply chains,
and attempts to reduce to the current lack of conceptual
frameworks in SC risk management (Manuj and Mentzer,
2008). While this work is a primary extension of Tummala
and colleagues (Tummala et al., 1994; Tummala and Mak,
2001) RMP, its application to supply chain management and
supply chain risks is novel and provides significant insight into
the management of such risks. The paper follows the tradition
of risk management within the supply chain (e.g. Harland
et al., 2003; Hauser, 2003; Paulsson, 2004).

Table I Supply chain risk categories and their triggers


Risk category

Risk triggers

Demand risks

Order fulfillment errors


Inaccurate forecasts due to longer lead times,
product variety, swing demands, seasonality, short
life cycles, and small customer base
Information distortion due to sales promotions and
incentives, lack of SC visibility, and exaggeration of
demand during product shortage
Excessive handling due to border crossings or change
in transportation mode
Port capacity and congestion
Custom clearances at ports
Transportation breakdowns
Natural disasters
Terrorism and wars
Labor disputes
Single source of supply
Capacity and responsiveness of alternate suppliers
Costs of holding inventories
Demand and supply uncertainty
Rate of product obsolescence
Supplier fulfillment
Poor quality (ANSI or other compliance standards)
Lower process yields
Higher product cost
Design changes
Lack of capacity flexibility
Cost of capacity
Quality of service, including responsiveness and
delivery performance
Supplier fulfillment errors
Selection of wrong partners
High capacity utilization supply source
Inflexibility of supply source
Poor quality or process yield at supply source
Supplier bankruptcy
Rate of exchange
Percentage of a key component or raw material
procured from a single source
Information infrastructure breakdowns
Lack of effective system integration or extensive
system networking
Lack of compatibility in IT platforms among SC
partners
Regional instability
Communication difficulties
Government regulations
Loss of control
Intellectual property breaches
Paperwork and scheduling
Port strikes
Delay at ports due to port capacity
Late deliveries
Higher costs of transportation
Depends on transportation mode chosen

Delay risks

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Disruption risks

Inventory risks

Manufacturing
(process)
breakdown risks
Physical plant
(capacity) risks
Supply
(procurement)
risks

System risks

Sovereign risks

Transportation
risks

2. The Supply Chain Risk Management Process


(SCRMP)
The complete SCRMP is depicted in Figure 1. While the
focus of this paper is on a detailed description of the three
phases, the other components, such as drivers, risk categories,
supplier/logistics evaluation criteria and performance
measures should not be neglected. Risk identification, risk
measurement and risk assessment comprise Phase I of the
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Assessing and managing risks using the SCRMP

Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

SCRMP, which will be described in the next section. Input to


this first phase are internal and external drivers, such as those
illustrated in Figure 1.

the manufacture of a product and during its use by the end


customer (Karim et al., 2008, p. 3,601). For an introduction
to FMEA please see McDermott et al. (1996). Before
committing to a supply chain one could conduct such an
analysis with this SC to analyze and assess what could go
wrong, as well as how severe the consequences would be. And
fifth, Ishikawa cause and effect analysis involves the
brainstorming and exploration of all possible relationships
between potential causes and failure events. Due to its
structure, CEA diagrams are also sometimes called fishbone
diagrams (Chase et al., 2006). Once a supply chain failure has
been identified, these diagrams could be used to discover the
true root cause of the incident.

2.1 Phase I of SCRMP


2.1.1 Risk identification
The first step of the first phase of the SCRMP is risk
identification (Figure 1). Risk identification involves a
comprehensive and structured determination of potential
SC risks associated with the given problem. Understanding
risks, related to such categories as highlighted in Table I, is
critical. These risk categories have also been included in our
overall framework (Figure 1). Rather than attempting to be
exhaustive, this list is illustrative of the multitude of risks that
may be present. Affected areas need to be clearly identified
and consequences need to be understood so that risk
mitigation strategies can be implemented. Care should be
taken since some strategies may adversely affect other risks
(Chopra and Sodhi, 2004). Understanding the variety and
interrelationships of SC risks is therefore important as well.
Such an understanding can be achieved by considering threats
and resources (Crockford, 1986). While threats refer to the
broad range of forces, which could produce adverse results,
resources refer to assets, people or earnings, which could be
affected by the threats. One can start by first enumerating all
possible threats that could produce adverse results for the
performance of the supply chain. Then, for each threat, one
needs to determine the resources of the organization that
could be affected. The following approaches can help in the
identification of potential SC risks: supply chain mapping,
checklists or checksheets, event tree analysis, fault tree
analysis, failure mode and effect analysis (FMEA) and
Ishikawa cause and effect analysis (CEA) (see Tummala et al.,
1994).
While it is beyond the scope of this paper to provide a
thorough overview of each of these suggested approaches,
they will be briefly defined and described in the following.
Illustrative references are provided to which the interested
reader is referred. First, supply chain mapping is an approach
in which the SC and its flow of goods, information and money
is visually depicted, from upstream suppliers, throughout the
focal firm, to downstream customers. A strategic supply chain
map is a tool to align supply chain strategy with corporate
strategy, and to help firms manage and modify the supply
chain (Gardner and Cooper, 2003). Once every detail of the
supply chain has been mapped, potential risks can be
identified better. Second, checklists or checksheets are
forms to record how often a failure was attributed to a
specific event. These forms are used to standardize data
collection and to create histograms (Chase et al., 2006).
Checklists could for example be used to record late deliveries
from suppliers, which can serve as information to rate their
reliability, i.e. the risk for not delivering on time. Third, event
tree or fault tree analyses are graphical representations of all
possible and subsequent outcomes triggered by an event
(Pate-Cornell, 1984), such as a supply chain failure. While
both types of trees may appear to look the same, there are
important differences, such as the presence of single or
multiple event paths in the diagram (Hollnagel, 2004). One
may for example map out the potential events and responses
that may be triggered by a supply chain failure to then plan for
alternatives. Fourth, failure mode and effect analysis (FMEA)
is a tool to identify at the design stages potential risks during

2.1.2 Risk measurement


Risk measurement, the second step of the first phase
(Figure 1), involves the determination of the consequences
of all potential SC risks, together with their magnitudes of
impact. Consequences are defined as the manner in which or
the extent to which the threat manifests its effects upon the
resources (Crockford, 1986). Manifestations may include loss
of or damage to assets, loss of income, interruption of service
levels, cost overruns, schedule delays, poor process
performance, liabilities incurred, damage repair costs, or
injuries. Once a checklist, an event tree, a fault tree, an
FMEA, or even an Ishikawa CEA analysis is applied to
identify SC risks, corresponding consequences and their
severity levels can be assessed.
Risks can be classified in terms of four types of undesirable
consequences, with differing characteristics of frequency,
severity and predictability. A popular classification is provided
by Crockford (1986), who characterized consequences into
trivial, small, medium and large. As such, trivial consequences
occur with a very high frequency, have a very low severity, and
a very high predictability. Small consequences have a high
frequency, a low severity, and a reasonable predictability, with
however their occurrence being infrequent. Medium
consequences have a low frequency, a medium severity, and
also a reasonable predictability, with their occurrence being
frequent. Finally, large consequences can be characterized by
a very low frequency, a high severity, and a minimal
predictability. This framework can also be applied to our
context. Trivial losses are losses that are expected to occur
in any organization and can be met by normal operating
budgets (Crockford, 1986). Small losses may present little
problems, unless their frequency becomes so high that their
aggregate effect approaches that of a single medium loss.
Although not preferred, medium losses would not cause
the firm serious concern if they happened at regular intervals,
for then their cost could be expressed as an annual amount,
and provisions could be made. A large loss presents the
most serious problem. A loss of this kind happens very rarely,
but if it did occur, it could be catastrophic for the firm.
US Military Standard 882C can be used to assess
consequence severities qualitatively as described in Table II
below (Grose, 1987; Military Standard, MIL-STD-882C,
1993). This type of severity assessment is useful when
objective information is not available. Although the
descriptions of consequence severity categories in the
Military Standard are explained in terms of losses to
buildings, environment, people, illness, etc, they can be
adapted to our SC context, as illustrated in the example in
Table II in terms of delivery risk. Risk consequence indices
476

Assessing and managing risks using the SCRMP

Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

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Figure 1 Supply Chain Risk Management Process (SCRMP)

477

Assessing and managing risks using the SCRMP

Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

Table II Consequence severities and indexes


Consequence severity level

Qualitative description

Catastrophic

Plant shut down for more than a month due to lack of components with
zero safety stock levels
Slow down of process or plant shut down for one week due to lack of
components with zero safety stock levels
Decreased service levels with depleting safety stocks
Service levels not impacted due to sufficient safety stock levels

Critical

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Marginal
Negligible

Risk Consequence
Index

HTP Code

3
2
1

B
C
D

can then describe the severities, with their descriptions


changed to suit a particular situation. We will use these index
numbers to derive the risk exposure values. Table II also
includes the corresponding HTP codes, which will be used in
a later section to integrate consequence severities with other
risk assessment aspects.

drawn on evaluation criteria and performance measures for


suppliers and logistics, as indicated by the boxes on the right
hand side of Figure 1. While it is beyond the scope of the
present paper to discuss these criteria and measures, they are
an important input for the two steps described in the
following.

2.1.3 Risk assessment


Risk assessment, the third step of the first phase (Figure 1), is
synonymous with the assessment of uncertainties (Raiffa,
1982), and is concerned with the determination of the
likelihood of each risk factor. Uncertainties can be assessed by
objective information, and probability distributions for
relevant SC risks or consequences can be derived. If,
however, objective information is not available, subjective
information, beliefs and judgment can be used to approximate
distributions. Techniques such as the Delphi method or
expert focus groups can aid in the derivation of probabilities.
Other approaches include parameter estimation, five point
estimation, probability encoding, or Monte Carlo simulation
(see Tummala et al., 1994). Alternatively, probability
categories, as suggested in the US Military Standard 882C
(Grose, 1987; Military Standard, MIL-STD-882C, 1993)
can be applied (Table III). The adapted qualitative
descriptions can be changed to suit a given situation and
supply chain environment; we have adapted them in our
instance to the delivery risk example used above. The
occurrence probability of an event such as hurricane Katrina
could for example be classified as rare to extremely rare,
whereas the occurrence of a later delivery could be classified
as often to infrequent. Each risk probability category is
assigned a risk probability index, which will help in finding the
risk exposure values, as explained in a later section. Table III
also includes the corresponding HTP codes, which will be
used in a subsequent section to construct the Hazard Totem
Pole, a tool to integrate various risk characteristics.

2.2.1 Risk evaluation


Risk evaluation is the first step in Phase II of the SCRMP
(Figure 1), and involves the sub-steps of risk ranking and risk
acceptance. These two sub-steps are practical particularly
when objective probability assessment is difficult or sufficient
data are not available to derive probabilities. These
components are discussed in the following.
2.2.1.1 Risk ranking. Risk ranking is based on the
determination of risk exposure values for each identified SC
risk, and is defined as
Risk Exposure Value of Risk Factor
Risk Consequence Index Risk Probability Index
This equation uses the indices defined in Tables II-III above
(see Tummala and Mak, 2001; Ng et al., 2003). For example,
if the consequence severity of a SC risk is critical and the
corresponding probability category is often, then the risk
exposure value is 3 3 4 5 12. In this fashion we can find the
risk exposure values for each identified risk factor as
illustrated in Table IV.
For simplicity and parsimony, these risk exposure values
can be grouped into classes representing similar ranges of
exposure. For example, risks with values between 16 and 11
could be grouped in the most critical class. These could for
instance include the risk of the shipment being stolen or lost
during transfer, the risk of the only qualified supplier going
out of business, or the risk of the companys warehouse
burning down. Risks between 10 and 6 could be categorized
in the next-most critical class. Risks in this category could
include the risk of temporary strikes at a supply chain or
logistics partner, delays at customs, or the breakdown of a

2.2 Phase II of SCRMP


Phase II of the SCRMP includes the steps of risk evaluation
and risk mitigation and contingency plans. Both of these steps
Table III Probability categories and indexes
Risk probability categories
Often
Infrequent
Rare
Extremely rare

Qualitative description
The identified risk factor could occur on an average of . . .

Probability Index

HTP Code

. . . once per week


. . . once per month
. . . once per year
. . . once per decade

4
3
2
1

J
K
L
M

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Assessing and managing risks using the SCRMP

Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

Table IV Risk exposure values


Severity

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Catastrophic (Index 5 4)
Critical (Index 5 3)
Marginal (Index 5 2)
Negligible (Index 5 1)

Often (Index 5 4)

Probability
Infrequent (Index 5 3)
Rare (Index 5 2)

16
12
8
4

12
9
6
3

8
6
4
2

Extremely rare (Index 5 1)


4
3
2
1

not received. The risks for which the risk-exposure values fall
between these two levels may be considered tolerable with no
immediate action required. However, they should be
monitored continuously and further improvement should be
sought if resources are available. Continuing with the example
from above, tolerable risks could be tardy deliveries from
suppliers that do not shut down the assembly line. While
certainly not desired, these late deliveries do not interrupt the
flow of products, but the potential for doing so may be
increased. Contracts developed between customers, suppliers,
logistics providers and manufacturers may aid in the
determination of these acceptability levels. Overall, mapping
risks along their magnitudes, as illustrated in Figure 2, can
provide a useful overview of all risks involved in a particular
supply chain, and can help determine on which riskpreventive actions should be performed. The triangular
shape of Figure 2 implies that most risks will be acceptable
and tolerable, while only few risks will be completely
unacceptable, for which therefore mitigation strategies
should definitely be developed. The next section elaborates
on this aspect.

machine used by a supplier to provide products to the focal


company. Risks between 5 and 1 could then be classified in
the negligible class. These risks could involve late, incomplete
or defective deliveries of suppliers that do not necessarily
threaten the operations of the focal company, due to for
example sufficient safety stock of the supplies or the noncritical nature of the items. Alternatively, the risk exposure
values may also be used to classify risks based on an 80-20
approach (Pareto analysis), i.e. the 20 percent of the risks
could be identified that are likely responsible for 80 percent of
the supply chain failures, and then these critical risks could be
mitigated.
2.2.1.2 Risk acceptance. Once the SC risks are classified,
acceptable levels of risk must be established. This is the
second sub-step of risk evaluation in Phase II (Figure 1). The
ALARP (as low as reasonably practicable) principle can be
used to classify SC risk as unacceptable, tolerable or
acceptable (Engineering Council, 1994). Cross-functional
teams, including senior management, must be involved, and
all available relevant information should be used in
establishing these criteria. Based on these guidelines the
demarcation between acceptable and unacceptable SC risks
can be defined, as illustrated in Figure 2 (Tummala and Mak,
2001; Ng et al., 2003). As risk-exposure values increase, they
are initially at a value below some level; at this stage risks are
considered to be so small that it is not advisable to spend time
and resources for their control. An example may include late
delivery of pencils to a manufacturing facility pencils are
not necessarily critical for the proper operation of the plant,
and therefore expending resources to reduce the risk of late
delivery from office products suppliers may not be warranted.
As risks become elevated and their risk-exposure values
increase to unacceptable levels, appropriate response actions
must be taken for their containment. Unacceptable risks
usually have adverse effects on the proper operation of the
firm and can result in the shutdown of the assembly line,
when for example deliveries from an upstream supplier are

2.2.2 Risk mitigation and contingency plans


The risk mitigation and contingency plans component, which
is the second step of Phase II (Figure 1), involves the
development of risk response action plans to contain and
control the risks (risk planning). An evaluation technique, the
hazard totem pole (HTP) analysis, already applied by
Tummala and colleagues (Tummala et al., 1994; Tummala
and Mak, 2001), can be very helpful in this regard. This
technique, described next, is repeated here to stress its
applicability also within the supply chain context. It is a useful
technique since it integrates in a coherent fashion risk aspects
discussed in prior sections, specifically risk consequence
severity and probability.
2.2.2.1 Risk planning. Once risks have been identified, their
consequence severity has been assessed, and their probability
determined, risk mitigation action plans can be developed.
Since it is not feasible and practical to develop mitigation and
prevention strategies for every risk identified, risk-planning
begins with the examination of the costs required to
implement each preventive action to contain and manage
the identified SC risks. Supply chain risks can for example be
reduced by buffer inventories, information technologies,
effective relationships with suppliers and downstream
customers, involvement of alternative or multiple suppliers,
risk pooling, and the conduct of what if analyses (Choi,
2007; Choi and Krause, 2006; Chopra and Sodhi, 2004;
Cook, 2007; Mentzer et al., 2006; Stalk, 2006; Swaminathan
and Tomlin, 2007). Findings from AMR Researchs recent
supply chain risk survey indicate that closer collaboration with
trading partners, the passing of cost increases to customers,

Figure 2 Acceptable, tolerable, and unacceptable risks

479

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Assessing and managing risks using the SCRMP

Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

the use of dual/multi-sourcing strategies and redundant


suppliers, and performance-based contracts with suppliers
and service partners are the most successful methods most
often used to mitigate risks (Tohamy, 2009). These plans are
evaluated and the best course of action is selected. A fourlevel cost-category system as shown in Table V (Tummala and
Mak, 2001; Ng et al., 2003) is adopted to facilitate the
selection of the best course of action. Each category is
associated with a cost index and an HTP code. Similar as
above in Tables II-III, specific cost values provided in Table V
can be adapted to the specific supply chain context (they here
refer again to the delivery risk example introduced above),
and are provided here merely for illustrative purposes. Risk
mitigation plans can also be evaluated based on their relative
cost to each other.

attention), and the less significant risks at the bottom (Grose,


1987).
The risk factors at the top of the HTP represent
catastrophic consequences that can be eliminated or
contained for a small amount of money. As we go down the
HTP, the impact of the ranked risk factors diminishes. Since
no firm can afford to eliminate every identified risk, one can
find a level in the HTP below which management accepts the
risks, instead of implementing risk response action plans for
their removal (similar to Figure 2 above, which is a preversion to the fully developed HTP here). Alternatively, a firm
may have a certain budget amount available to implement
mitigation strategies. Starting from the top, the firm could
then decide to implement all risk mitigation plans until the
cumulative risk control cost equals or exceeds the budget.
This cumulative cost is the cumulative sum of the risk
prevention costs, which are based on the values in Table V.
With this approach, the most critical risks can be addressed,
while at the same time being constrained by a limited amount
of resources. As a result, risk response actions can be selected
for implementation according to the priority and the available
resources. The cumulative risk factor count at that point
indicates how many risks (irrespective of their severity,
probability and prevention cost) could be eliminated. The
HTP analysis thus represents an effective decision tool for
integrating the severity of the consequence, the probability of
occurrence, and the implementation cost of a risk response
action plan for an identified SC risk.
While the HTP analysis just described can serve as a useful
decision aid, certain limitations must be noted which relate
mostly to assumptions and the subjective nature of the
rankings and evaluations. For example, the implementation
costs for risk mitigation action plans are assumed to be fixed.
However, after the resources have been expended, the risk
may not be completely eliminated; its severity may be merely
lowered, for instance from catastrophic to severe. Here,
the budget estimated was not sufficient to completely
eliminate the risk. The risk might also emerge in a modified
form, for which the implementation action plan may be not as
effective. The HTP analysis in Figure 3 can therefore only be
a decision aid, and not a tool that makes decisions for the
supply chain manager. It must be realized that almost all
evaluations are subjective, and that assumptions made today
may not be valid tomorrow any more. Modifications to
Figure 3 may therefore be necessary. Nevertheless,
considering these caveats, the suggested approach can help
conceptualize and understand the problem in a more
structured way.

2.2.2.2 Hazard Totem Pole (HTP) analysis. The hazard totem


pole analysis provides a method for the systematic evaluation
of SC risks, integrating the risk evaluation aspects of their
severity, probability and cost, as described above in Table II,
Table III and Table V, respectively. The HTP diagram is
designed to combine these three risk dimensions, which
enables the determination of a singular ranking and the
integrated depiction in a single figure. Codes and numerical
values, as introduced above in Table II, Table III and Table V,
are now integrated and used to represent different category
levels.
Based on these three coding levels of severity, probability
and cost, each risk factor is assigned a three-letter code. For
example a risk factor with a code of AJP (or 4, 4, 4) possesses
a consequence severity of catastrophic, a probability of
occurrence of often, and has an implementation cost to
contain the identified risk factor of less than $1,000. The
corresponding total HTP risk index is then determined as
12 4 4 4. Similarly, a risk factor with a code of BJQ
(or 3, 4, 3), having a total risk index of 10, is associated with a
critical consequence severity and a likelihood of occurrence
of often, involving costs between $1,000 and $10,000 to
implement risk reduction action plans. In this fashion
respective risk codes and risk indices can be assigned to the
identified SC risks. Risks with a higher index number,
determined based on the risks severity, probability and
mitigation cost, should be first in line for management
consideration.
With this input the HTP diagram can be constructed
(Figure 3). First, all risks are ordered according to their total
HTP index value from highest to lowest. Second, the
corresponding three-letter risk factor code is added to each
line, to provide more information about the particular risk.
And third, additional columns can be created that denote the
cumulative risk factor count and the cumulative risk control
cost. The pyramidal HTP diagram lists the most significant
risks at the top (sharply pointed for immediate management

2.3 Phase III of SCRMP


In the last phase of the SCRMP, risk control and monitoring,
one can examine the progress made regarding the
implemented risk response action plans; corrective actions
can be taken if deviations occur in achieving the desired SC
performance. This is Phase III in Figure 1. The process is a
means to determine possible preventive measures and to
provide guidelines for further improvement. Deviation from
desired outcomes, abnormal cases, and SC disruptions are
reported.
Data management systems can aid in this task, for example
by the following modular structure: a catalog of the identified
SC risk factors, consequence severity levels, risk probabilities,
hazard totem pole analysis, government regulations/policies,

Table V Implementation cost categories for risk-response action-plans


Cost categories

Implementation costs

Substantial
High
Low
Trivial

More than $100,000


Between $10,000 and $100,000
Between $1,000 and $10,000
Less than $1,000

Cost
Index

HTP
Code

1
2
3
4

S
R
Q
P

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Assessing and managing risks using the SCRMP

Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

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Figure 3 Hazard Totem Pole (HTP)

unique situation that come into play and that must be


considered.
From an academic research perspective, the paper
contributes a conceptual risk assessment framework. As was
noted in Manuj and Mentzer (2008, p. 133), there is a lack
of conceptual frameworks and empirical findings to provide
clear meaning and normative guidance on the phenomenon of
global supply chain risk management. While we have
responded to the first observation by the development of the
SCRMP, empirical testing of this model is warranted. Future
research is encouraged to test the SCRMP at a range of
company and to report the findings. Based on the results, the
SCRMP can be refined and modified. Furthermore, different
versions of the SCRMP can be developed depending on the
companys context and environment, for example of whether
sourcing is done domestically or internationally. Insightful will
then also be the classification of companies into risk profile
groups, based on their application of the SCRMP. What
makes some companies more or less risk averse than others,
and what is the subsequent impact on performance? These
are just some of the questions pressing for answers.
In addition, while the focus of this paper was on a detailed
description of the three phases, the other components of
Figure 1, such as drivers, risk categories, supplier/logistics
evaluation criteria and performance measures should not be
neglected. These issues can impact the level or risk
significantly. Future research is encouraged to investigate
these components in greater detail, and integrate them with
the SCRMP. The cohesive framework presented herein
provides structure and guidance for such further
investigations of supply chain risk management. As such,
Figure 1 stakes out the research landscape of supply chain risk
management. More fine-grained research looking at the
individual phases of the SCRMP is also needed. Right now,
evaluations are based on subjective judgments, and inherently
include some error. Therefore, more quantitative approaches
of risk management are called for. Sensitivity analyses could
for example be conducted by simulating a range of feasible
values and investigating their impact on both cost and risk.
Going even a step deeper, future research should investigate
how data available on company internal systems can be
leveraged to determine these values. Based on the results, an
optimal solution could then ideally be determined.

tariffs and customs policies, transport schedules, and SC risk


triggers. Related risk information can be stored and updated
as needed. It can be used not only for effective monitoring
and the taking of corrective actions, but also for continuous
improvement of risk assessment and management. While such
a system may be sufficient, there are also a number of
sophisticated supply chain risk management software provides
who offer commercial solutions, also on a Software as a
Service (SaaS) basis, for risk management.
Based on the conduct of these three phases, a supply chain
decision can be reached. However, as is the case with so many
business processes, the exercise does not stop here.
Management must continuously reiterate the SCRMP to
account for any changes having occurred in the environment.
Risk tolerances may also change, as may prevention costs and
severity levels. Therefore, a continuous monitoring and
assessment should be practiced.

3. Conclusion
The proposed supply chain risk management process is a tool
to provide management with useful and strategic information
concerning the SC risk profiles associated with a given
situation. This is in contrast to the traditional approach based
on single point estimates. The SCRMP ensures SC managers
adopt strategic thinking and strategic decision making in
evaluating options to improve supply chain performance. The
analysis can be used not only for evaluating progress but also
for selecting alternative courses of action, based on their
respective SC risk profiles. Ultimately the SCRMP provides
insight into how to make the most appropriate decision.
The SCRMP methodology proposed here is a
comprehensive and coherent approach for managing risks
and uncertainties associated with a given problem. The
SCRMP methodology is practitioner-oriented in evaluating
projects. Supply chain managers can apply it as an audit
framework, in much the same way as the ISO 9000 quality
system, in coping with risks and uncertainties, as well as in
accomplishing the desired supply chain performance. It is
important to recognize though that the approach cannot be
applied blindly. As noted above, the SCRMP is a suggested
aid that can help in making decisions, however, it does not
make the decisions for the supply chain manager. It can
merely serve as a tool to help in decision making. It is then
always the intuitive judgment, tacit knowledge, and the
481

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Supply Chain Management: An International Journal

Rao Tummala and Tobias Schoenherr

Volume 16 Number 6 2011 474 483

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Assessing and managing risks using the SCRMP

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Volume 16 Number 6 2011 474 483

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About the authors


Rao Tummala is Professor of Operations and Supply Chain
Management in the College of Business, Eastern Michigan
University, Ypsilanti, MI, USA. Professor Tummala is widely
recognized for his scholarly contributions in Project Risk
Management, Quality Management, Supply Chain
Management, Bayesian Decision Theory, and Analytic
Hierarchy Process. Some of the journals in which he has
published papers include Supply Chain Management An
International Journal, Quality Management Journal, OMEGA
The International Journal of Management Science, Journal of
Operational Research Society, The Journal of Supply Chain
Management, International Journal of Project Management,
Construction Management and Economics and PRACTIX.
Tobias Schoenherr is Assistant Professor of Supply Chain
Management at the Eli Broad Graduate School of
Management at Michigan State Michigan University, East
Lansing, MI, USA. He holds a PhD in Operations
Management and Decision Sciences from Indiana
University, Bloomington. Dr Schoenherrs research focuses
on strategic supply chain management, including strategic
sourcing, (global) operations strategy, use of technology in
SCM, and outsourcing. His work has appeared or is
forthcoming in the Journal of Operations Management,
Production and Operations Management, Management Science,
the Journal of Supply Chain Management, the International
Journal of Production Research, the International Journal of
Operations and Production Management, OMEGA The
International Journal of Management Science, Business
Horizons, the Journal of Purchasing and Supply Management,
and others. For recent publications, please visit: http://broad.
msu.edu/supplychain/faculty/member?id 748.
Tobias
Schoenherr is the corresponding author and can be
contacted at: Schoenherr@bus.msu.edu

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