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TESTING OF PLASTICS
Purpose of Testing:
A.Tensile Testing:
D. Flexural Testing
This testing used to measure the flexural strength of a
plastic material means how well a material resists
bending-its stiffness.
Flexural properties of plastics are obtained by placing a
specimen on two supports spaced 4 in. apart. A load is
applied in the centre at a specified rate and the loading at
failure (psi) is the flexural strength.
E. Impact Testing:
F.Hardness Testing:
In the Rockwell test, as a penetrators ball indenter is used
at major loads of 60, 100, and 150 kg.
The Rockwell test is used for relatively hard plastics such
as thermosets and structural thermoplastics such as
nylons, polystyrene, acetyls, and acrylics.
In the durometer method the amount of indentation is
caused by a spring-loaded pointed indenter.
2. Analytical Tests
These tests provide very basic information that is
necessary for characterizing and qualifying the plastic
material.
Some analytical tests, such as
A. Water Absorption Test
B. Moisture Analysis Test
C. Sieve Analysis Test
A.
B.
C.
3. Miscellaneous Tests
Miscellaneous test methods are generally used to check
properties of plastic in outdoor condition, chemical etc.
Some miscellaneous test methods are:
A. Outdoor weathering test
B. Accelerated laboratory test
C. Outdoor exposure test
D. Immersion test
A.
B.
C.
D.
Immersion test:
4. Non-destructive Tests
The tests that are carried out on samples without
damaging them are known as non-destructive tests.
These tests are available for determining flaws,
imperfections and non-uniformity without destroying the
sample.
These tests are range from simple visual inspection,
weighing etc. to the complex ones like electrical and
electronic tests.
The most important in the plastic industries is ultrasonic
test (electronic test).
Ultrasonic Test
This method is widely used for thickness measurement
and detection of discontinuities.
This technique can be used for determining moisture
content of polymers, evaluating joint integrity of solvent
welded pipe and fitting and welded seams.
The basic sequence of operations:
~ Generation of ultrasonic sound wave by means of
transducer.
~ Use of couplant like water or oil to help transmit the
ultrasonic waves.
~ Detection of the ultrasonic energy after it has been
modified by the material and then displaying of energy on
the cathode ray tube.
Generally the pulse-echo technique is used to detect flaws
as well as thickness measurement.
Some application in plastics industry:
~ To detect a flaw such as voids and bubbles in the extruded
rods of expensive materials like NYLON,PTFE.
~ To detect flaws in laminates
~ To measure wall-thickness of parts which are located in
hard to reach areas and have complex part geometry.
~ To examine integrity of solvent welded joints and fitting
particularly on gas pipelines.
Reference
IDENTIFICATION AND TESTING OF PLASTICS by A. S.
ATHALYE.
HANDBOOK OF PLASTICS TEST METHODS by IVES,MEAD &
RILLEY.
ASM HANDBOOK VOLUME 8: MECHANICAL TESTING AND
EVALUATION.
HANDBOOK OF PLASTIC TESTING AND FAILURE ANALYSIS
by VISHU SHAH.