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Total Weight

(Wt) =
Safety Factor
(SF) =
Test Load / Cal culated Weight
(Wtc) =
Length to CoG
(Lc.g) =
Total Length
(Lt) =
Height to Center
(Hc) =
Angle 1
(A1) =
Angle 2
(A2) =
Selected Beam :
Top Flange
Web Plate
Bottom Flange
Area
A =
Elastic Modulus
(Sx) =
Elastic Modulus
(Sy) =
Modulus of gyrat ion
(r xx) =
Modulus of gyrat ion
(r yy) =
Material
E250 mpa Fe 410 mpa
Max. Yied
(Ym) =
E=
K=

80000.0
1.5
120000.0
915.0
1010.0
40.0
60.0
60.0

kgs

2.5x40
1.4x55
2.5x40
277.0
6161.0
1334.0
25.8
9.8

cm
cm
cm
cm^2
cm^3
cm^3
cm
cm

kgs
cm
cm
cm
Deg
Deg

# 70.62992
# 152.8346
## 12.40157
0
0
0

## 7
#REF!
##### 1.155607
### 4 0.160968
## 5
0.1922
3 1

2400.0 kg/cm^2
2100000.0 kg/cm^2

W1
W2

=
=

((Lt-Lc.g)/Lt)*Wtc =
(Lc.g/Lt)*Wtc =

60000.0 kgs
60000.0 kgs

Fh1

W1/tan(A1) =

19202.4 kgs

COMPRESSION STRESS
Compression Stress,
KLx/r xx
KLy/r yy
Critical
As per IS 800 table 5.1
All. Compression
Check Compres sion
BENDING STRESS
Moment (Mx) =
Moment (My) =
SHEAR STRESS
Max Shear Force
Max Shear stress
All. Shear Stress
Check Bending,

fa = Fh/A =
'=
'=
'=
(Fa) =
fa < Fa =

Fh1*Hc =
10% * Mx =

shear stress/web area


(Fb) = 0.4*Ym =
fb < Fb =

69.3 kg/cm^2
39.1018196
103.061224
103.061224
## 5
82.4 kg/cm^2
Hence safe

768096.9 kg.cm
76809.7 kg.cm

60000.0 kgs
779.2
960.0 kg/cm^2
Hence safe

0.1922

Generals Data:
Total weight on Each Lug, W
Safety factor, SF
W SWL = 1.5 W
W SF = W SF

=
=

80000 kgs
2.50

120000 kgs

200000 kgs

Min. angle,
Max vertical force, Fy = W SF / NL

=
=
=

2
60.0 deg
100000 kgs

Max horizontal force (in-plane), Fz = Fy / tan ()

312461 kgs

Max lateral force (out-of-plane), Fx = 0.1 Fy

31246 kgs

Max tension force in sling, Fsl = (Fz2 + Fy2 + Fx2)0.5

329557 kgs

Number of lug, NL

HT

DH
HH

X
Y

WL

Lug Dimensions:
Total Height of lift lug, HT

Height of hole centreline, HH

150 mm
100 mm

Width of lug, W L

Radius of cheek, r
Thickness of cheek, tC

=
=
=
=
=
=

250
125
60
32
50
12

Check sling strength, Fsl / Usl

Safe

Ratio

Check space of hole and pin, Dp / DH

Clear

Ratio

Dp - DH

Check space of jaws and lug thickness, (tL+2tC) / W J

Clear

(W J - tL - 2 tC)/2

=
=

0.00 mm
Clear
Ratio

Radius of lug, R
Diameter of hole, DH
Thickness of lug, tL

Check space of jaws, lug height and dia. of sling,


(R + DS + DH/2) / HJ
HJ - R - Ds + DH/2
Material, Stress and Properties Data:
Elastic Modulus, E
Yield Stress, Sa
Allowable stress based on AISC Code 9th Ed. :
Allow. Tensile Stress, Sta = 0.6 Sa

mm
mm
mm
mm
mm
mm

0.00 mm
Ratio

0.00 mm

=
=

0.00 MPa
0.00 MPa

0.00 MPa

Allow. Bending Stress, Sba = 0.66 Sa

0.00 MPa

Allow. Shear Stress, Ssa = 0.4 Sa

0.00 MPa

Allow. Bearing Stress, Sbra = 0.9 Sa


DH/2R

0.00 MPa

Section modulus of lugs, SLy

0.00 cm3

0.00 in3

Section modulus of lugs, SLx

0.00 cm3

0.00 in3

0.24
=
2.50
Stress-Concentration factor (near hole), K
=
(for flat plate with centrally located circular hole in tension based on D H/2R value)

Stresses at Lug:
Tension stress z-axis, Stz = Fz /(W L tL)

Bending stress z-axis, Sbz = HH(Fy/SLx+Fx/SLy)


Shear stress y-axis, Ssy = Fy / (W L tL)

=
=

#DIV/0! MPa
#DIV/0! MPa

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

#DIV/0! MPa
#DIV/0! MPa

Total stress, ST = (Stz2 + Sbz2 + Ssy2 + Ssx2)1/2

#DIV/0! MPa

#DIV/0! psi

Check tension stress z-axis, Stz / Sta

#DIV/0!

Ratio

#DIV/0!

Check bending stress z-axis, Sbz / Sba

#DIV/0!

Ratio

#DIV/0!

Check shear stress y-axis, Ssy / Ssa

Shear stress x-axis, Ssx = Fx / (W L tL)

#DIV/0!

Ratio

#DIV/0!

Check shear stress x-axis, Ssx / Ssa

#DIV/0!

Ratio

#DIV/0!

Check total stress, ST / Sa

#DIV/0!

Ratio

#DIV/0!

Stresses near the Hole:


Tension stress, Stz = K Fz / [(W L - DH) tL]

#DIV/0! MPa
#DIV/0! MPa

#DIV/0! psi

#DIV/0! psi

#DIV/0! MPa
#DIV/0! MPa

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

Tension stress, Sty = K Fy / [(HH + R - DH) tL]


Shear stress, Ssx = K Fx / [(W L - DH) tL]

=
=

Total stress, ST = (Stz2 + Sty2 + Ssx2)1/2

Bearing stress, Sbr = Fsl / [Dp (tL + 2tc)]

Pull-out shear, Ssp = Fsl / [tL(R - DH) + 2tc(r - DH)]

#DIV/0! MPa
#DIV/0! MPa

Check tension stress z-axis, Stz / Sta

#DIV/0!

Ratio

#DIV/0!

Check tension stress y-axis, Sty / Sta

#DIV/0!

Ratio

#DIV/0!

Check shear stress x-axis, Ssx / Ssa

#DIV/0!

Ratio

#DIV/0!

Check total stress, ST / Sa

#DIV/0!

Ratio

#DIV/0!

Check bearing stress, Sbr / Sbra

#DIV/0!

Ratio

#DIV/0!

Check pull-out shear stress, Ssp / Ssa

#DIV/0!

Ratio

#DIV/0!

Note:
- SF including WCF, DAF, SKL, CF (Noble Denton 0027/NDI Rev 5, Guideline for Lifting Operation)
- Lateral force is calculated based on 5% vertical force
Book Reference : Teng H. Hsu, "Applied Offshore Structural Engineering", page : 67-72.
Book Reference : Noble Denton 0027/NDI Rev 5 "Guideline for Lifting Operation", page : 14-19.

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