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Backlog of deferred work. This KPI is one of the first measurements to put in place, especially if the
department uses a computerized maintenance management system. The backlog measures all deferred
work, which is work not important enough for assignment and completion in the current workweek. In
other words, the department will consider it for future weeks, depending on the priority of the request as
it relates to other work tickets. Managers should measure backlogs in hours and convert the data to
backlog weeks, which allows comparison of crews with different numbers of technicians. The typical goal
for this KPI is a backlog of four to six weeks.
Percent of completed work that is reactive. This KPI measures whether your organization is stuck in a
culture of reactive maintenance or is moving toward world-class or high-performance maintenance. This
transition is important because reactive work costs four-six times more than planned and scheduled work.
Managers should shoot for 20-30 percent of completed work being reactive.
PM program compliance. This KPI indicates whether the department is improving proactive
maintenance. To succeed in the asset management and reliability categories of maintenance, you must
have a disciplined PM program that produces results. A successful PM program includes all critical
equipment, and technicians will complete 99 percent of PM inspections and procedures on time.
Pareto analysis of completed work. This KPI is critical in analyzing the types of work requests that
consume maintenance resources. Pareto developed the 80-20 rule: 20 percent of a facility's assets and
equipment consume 80 percent of resources. The purpose of Pareto charts and graphs is to present these
results in a format employees can easily understand and interpret. Managers should publish charts weekly
and monthly to demonstrate the way work needs and demands are changing.
Weekly work-schedule compliance. This KPI measures the ability to schedule and complete work for
customers. One key to successful management is to be able to promise your customers the day and time
technicians complete requested work. This KPI is a great tool for determining the way supporting tools
work together in order to deliver a good product to your customer. Remember, no department wants to be
thought of as a team of cable guys, who never complete what they promise on time.
2. Response time
The quicker techs respond to problems, the more work theyll
be able to do in a day, and the quicker the customers problem
is resolved the happier the customer will be.
3. Average repair times
Average repair time is a potential indicator of training needs;
for example, if one tech is taking much more time to repair the
same type of equipment as his peers, then that tech might
need additional training. Or it could highlight product
serviceability difficulties, which manufacturing might be able
to correct with an engineering change order.
4. Average SLA compliance rate
Measuring service level agreement compliance is nothing new,
but its still very important. If youre missing the SLAs, that has
implications for customer satisfaction and downstream
revenue.
5. Technician utilization
To track technician utilization and productivity, divide the
amount of time the tech is working on things that are part of
the job description vs time filling out time sheets, attending
meetings, other activities unrelated to productive work.
6. Measure technician billable time
After youve figured out technician productive time, service
managers can determine what percentage of that was
billable. This KPI is important because if organizations have a
high ratio of billable to productive time that is a potential
indication that not enough equipment is covered by
a maintenance contract.
7. Percentage of expiring warranties that are converted
to maintenance contracts.
Ideally, as a service organization, youll prove your value