Beruflich Dokumente
Kultur Dokumente
SC
PROMEX
SA
I.
Roller crushers;
Hammer crushers 1.800mm x 1.800mm;
Drying grinding plants;
LSCHE mill;
Gearboxes of 600 KW, 1000 KW and 1600 KW;
Paste homogenizers 20 m;
Paste dozer;
Rotating hollow driers 2,4m x 14,55m and 3m x 18m;
Pallet conveyor;
Scraper conveyor;
Chain and bucket conveyor;
Gas furnace;
Grate coolers;
Clay, gypsum, clinker and additives hoppers;
De-dusting systems;
Flap locks;
Pre-drying and post-drying chambers;
Connection ducts;
Shunting systems;
Feeder funnels;
Extraction devices;
Tests processing plant;
2
III.
Spare parts (castings, forgings, steel structures with machining) for delivered
equipment and machinery (examples):
hammers, bolts, impact plates, impact brackets, pendulum, flywheels,
shielding, excentric shafts, crushing places, axles, rotor shafts, belt
elements, grate bars (for crushers, etc.);
housings, shaft groups I, II and III (for gearboxes of 1000 KW and 1600
KW);
miscellaneous: pinions, differential-drive pinions, bevel pinions, gear rims,
half-rims, shafts, bearings, bushes, crankshafts, grinding segments,
distribution disks, worm wheels, worm shafts, spindle bottoms, meshes,
nozzles, cell rims, pinion shafts, flanges, rings, disks for mills, etc.
PROMEX main capabilities for production of equipment, machinery and spare
parts for cement industry see appendixes:
b) Home objectives: all cement mills among groups HOLCIM, LAFARGE and
HEIDELBERG.
Parameter
Overall sizes
Plate thickness
Thickness
Width
Length
Thickness
Width
Length
Thickness
Width
Length
Thickness
Width
Length
Thickness and
width
Plate thickness
Pressing force
Width
Length
Thickness
Width
Diameter
M.U.
Limits
Remarks
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Min
Max
5.800x4.300x2.600
150
100
3.000
12.000
300
3.000
5.000
250
3.000
12.000
25
2.500
12.000
mm
15x3.000
mm
tf
mm
mm
mm
mm
mm
1
100
50
250
3.000
1.600
50
3.300
1.500
Technological process
Plates bending
Profiles bending
Manual arc welding
Hardness tests
CO2 shielded semiautomatic welding
Argon arc welding (W.I.G. method)
Submerged arc welding
Tack welding
Parameter
M.U.
Thickness
Width
Profile height
Radius
Thickness
Thickness
Thickness
Hardness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
mm
mm
mm
mm
mm
mm
mm
HRC
mm
mm
mm
mm
mm
mm
Limits
Min
1
1.500
10
500
1,5
2
2
30
2
1
2
2
6
0,5
Remarks
Max
25
3.000
100
20
20
60
300
4
20
20
300
3
EQUIPMENT
GROUP
DESCRIPTION
Parallel lathe
BW horizontal boring
and milling machines
Vertical boring and
turning mill
Portal milling machine
Planing machine
Slotting machine
Cylindrical toothing
machine
Inner toothing
machine
Taper toothing
machine
Outer grinding
machine
Inner grinding
TECHNICAL CHARACTERISTICS
Max. machining dimension: 2.500mm10.000mm; max. dimension above the table: 2.360mm; the backrest can hold up to 1.800mm; acceptable weight: 60 tonnes;
Broach diam.: 250mm; master bushing dimension: 720mm; broach stroke: 2.000mm vertical stroke:
4.000mm column horizontal stroke: 12.000mm; max. winder surfacing diam.: 2.000mm; table surface:
3.5003.000mm; table transversal stroke: 3.000mm table acceptable weight: 80 tonnes;
Plateau diam: 6.230mm; extension surfacing max. diam.: 15.000mm; max: surfacing height: 4.000;
acceptable weight: 4.000mm;
Table dimension: 2.800mm10.000mm; max. machining item dimension: 3.000mm11.000mm; max. height:
2.800mm; acceptable weight : 80 tonnes;
Table dimension:1.800mm12.000mm; max. machining item dimension: 2.100mm11.000mm; max.height:
2.100mm; acceptable weight: 25 tonnes;
Max. slotting stroke: - outer: 1.800mm; - inner: 900mm; max table diam: 1.250mm; table travel:
1.000mm1.000mm; max. height between the table and the frame: 1.200mm;
Plateau diam.: 5.500mm; max. module: 40; max. toothing diam.:6.300mm; max. slope: 45; max. toothing
height, including the clamping guides: 2.400; max. tooth length: 1.500mm; max. boring diam./depth: 900mm
1000mm; acceptable weight: 45 tonnes;
Plateau diam.: 1.500mm;max. module:25; min. milling diam:800mm; max. milling diam.: 3.000mm; item
height: 350mm; tooth length: 350mm; on the Maag machine, the inner toothing dimension is from : 100mm
3.500mm, item height: 1.100mm; tooth length: 450mm; acceptable weight: 20 tonnes; module: 32;
Plateau diam: 1.500mm; module: 330; max. toothing diam: 1.600mm; tooth length: 250mm: generator
length: 835mm; max. plateau borer diam.: 160mm; the helical taper toothing can be achived up to m = 9 with a
max. diam of : 370mm; tooth length:90mm generator length: 320mm;
Max. grinding diam: 600mm; max. grinding length: 3.000mm; table slope: 6; acceptable weight: 1.5 tonnes;
Max. grinding diam: 800mm; max. grinding length: 800mm; table rotation angle: 30; acceptable weight: 0.6
8
machine
Channel grinding
machine
Surface grinding
machine
Overhead cranes
tonnes;
Max. item diam: 200mm; max. grinding length: 1.500mm; acceptable weight: 0.1 tonnes;
Max. grinding length: 3.000mm; table dimenion: 860mm3.000mm; max. heigth: 500mm; acceptable weigth:
0.600 tonnes;
Machining division: max. load 30/5t; openig x working height: 22.000mm8.000mm; Single piece production
division I+II :max. load:160/50; 80/32; 32/8 to; opening x working height: 22.000mm10.500mm.
Capabilities
HOT PROCESSING TEHNOLOGIES
IRON, STEEL, NON-FERROUS ALLOYS PRODUCED (see the appendix no. 1, 2 and 3).
Limits
Tehnological process
Parameter
MU
Min
t
t
3
-
6
13
t
t
t
t
kg
0.25
3
0.25
0.5
-
0.5
3
0.5
1
300
Frame light
Casting weigth
Frame light
Casting weigth
Shell mould size
Casting weigth
mm
t
mm
t
mm
t
5800
67
5800x5800
12
500x500
0.250
Frame light
Casting weigth
mm
kg
50x50
-
1000x1000
500
10
Max
Remarks
Capabilities-APPENDIX No.1
INTERNAL NORM
ASTM
A216-84
WCC
T30Mn14
SEW550
GS-30Mn5
T41MoCr11
GS20Mn5
GS-42CrMo4
EN 10213
GP240GH
GP20Mo5
G17CrMo5-5
G20Mn5
G17NiCrMo13-6
SEW510
B1
A
C
11
STAS 600-82
ISO 3755
DIN 1681-85
OT400-3
200-400
GS38.3
OT450-3
OT500-3
OT600-3
230-450
270-480
340-550
GS45
GS52
GS60
Capabilities-APPENDIX No.2
EN 1561
EN-GJL-100
EN-GJL-150
EN-GJL-200
EN-GJL-250
DIN 1691-85
GG-10
GG-15
GG-20
GG-25
DIN 1693-73
UNI 4544-74
GGG-50
GS 500-7
GS 600-3
GS 700-2
GGG-70
SR-EN 12513
EN GJN HV350
EN GJN HV600
12
Capabilities-APPENDIX No.3
A. COPPER-ZINC ALLOY CASTINGS
STAS 199/2-83
EN 1982
CuZn40Mn2Al
CuZn39Pb1Al
CuZn38Pb2Mn2
CuZn35Pb2Al
CuZn40Mn3Fe
B. COPPER-TIN ALLOYS
D. COPPER-LED ALLOY
CuPb155Sn8
CuPb10Sn10
STAS
1512-88
CuPb5Sn10
STAS 197/2-83
CuSn14
CuSn12
CuSn12Ni
CuSn9Zn5
CuSn6Zn4Pb4
EN 1982
CuSn12-C
CuSn12Ni2C
CuSn7Zn4Pb7-C
DIN 1705
G-CuSn12
G-CuSn12Ni
G-CuSn7ZnPb
C. COPPER-ALUMINIUM ALLOY
STAS 198/2
CuAl9Fe3T
CuAl10Fe3T
CuAl9FeNi5T
EN 1982
CuAl10Fe2-C
CuAl10Fe5-C
EN 1982
CuSn7Pb15-C
CuSn10Pb10-C
EN 1706
INTERNAL NORM
EN AC-AlSi6Cu4
ATZn48Cu1T
13
Capabilities
HOT PROCESSING TEHNOLOGIES
D=450 mm
D=300 mm
G=150 Kg
G=75 Kg
D=370 mm
G=90 Kg
L=400 mm
G=25 Kg
Thread size range M8m42
Die forged screws
Rod length 30320 mm
De=1200 mm
G=170 Kg
Parts upset in washers to get
H=1000 mm
sudden charge of sections
G=600 Kg
Bending to angles or
g=200 mm
g=100 mm
various profiles using
b=1800 mm
b=800
special fixtures
h=1500 mm
h=1000 mm
14
D=200 mm
G=40 Kg
G=120 Kg
g=100 mm
b=500
h=700 mm
De=300 mm
G=30 Kg
Capabilities
HOT PROCESSING TEHNOLOGIES
FORGINGING AND DIE FORGING
Maximum parameters materials group
Part types featured by
l = length
De = outer dia
h = height
Di = inside dia
b = width
G = weight
d = dia.
g = thickness
Axles, shafts, wheel rims, etc
e > 1.2 d
Pings, rims, wheel rims, etc
H = (0.51) De
Normal perforated busches
H = (0.51) De; b > 0.2De; Di > 1/3De
Drawn Petals, bottoms, rosette
Holow bushes
L = (14)De ; b > 0.2 De
Die forging whit hot drilled holes h
0.8d
Solid parts made by shaping
b = (0.71)l; h = (0.21)l
Normal steel
Special steel
Fast steels
C 0.70% Mn 1.40%
Cr 2.10% Mo 0.30%
Ni 3.75% Si 1.40%
RP 1 and RP 2
d = 890 mm
l = 6500 mm
G = 6.6 t
De = 2200 mm
G = 6.6 t
G = 6.6 t
d = 200 mm
G = 500 kg
D = 200 mm
G = 500 kg
d = 200 mm
G = 500 kg
De = 700 mm
G = 170 kg
G = 170 kg
De (b) = 220 mm
G = 40 kg
l = 450 mm
G = 180 kg
15
l = 450 mm
G = 180 kg
l = 300 mm
G = 30 kg
TECHNOLOGICAL POSSIBILITIES
FOR PRODUCTION OF HALF-ROLLS ON ROLLS
NO.
1.
2.
3.
4.
5.
6.
Plate thickness
mm
1-4
4-10
12-20
25-40
45-60
60-80
Half-roll length
mm
1.500
2.600
2.600
2.600
1.600
1.600
Diameter
mm
150-6000
400-6500
800-8000
1.500-8.000
1.500-8.000
3.000-8.000
16
40
6.300 mm
450
1.500 mm
2-30
1.600 mm
260 mm
2-9
600 mm
90 mm
4-16
800 mm
125 mm
5-150
2,75-13,6
540 mm
55-250 mm
17
2.
3.
External objective
HAIFONG VIETNAM
1 x 700 to/day
Cement mill
HAM-PO D.R.COREEA
1 x 800 to/day
Cement mill
LUKAVAR YUGOSLAVIA
Cement mill
Product description
M/U
pcs.
pcs.
pcs.
pcs.
Qty
4
3
1
4
Year of delivery
1969
1970
1970
1970
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
4
2
4
1
2
4
4
1975
1977
1976
1976
1976
1977
1977
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
1
1
2
4
4
4
1
1972
1972
1972
1972
1972
1972
1972
Apron conveyer
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
1
1
1
2
3
1
1
1
1
1975
1975
1975
1975
1976
1976
1976
1976
1975
HASICE YUGOSLAVIA
Cement mill
Rotating dryer 3m x 18 m
5.
KARANY YUGOSLAVIA
Cement mill
7.
KOROMACHO YUGOSLAVIA
Cement mill
BERBERA SOMALIA
Cement mill
SIBLINE LIBAN
Cement mill
19
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
2
2
4
1
4
2
1977
1977
1977
1977
1977
1977
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
1
2
1
4
4
1
1
1975
1975
1975
1975
1975
1975
1975
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
1
1
1
1
1
1
1978
1978
1978
1978
1978
1978
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
2
1
2
1
1
1
1
1977
1977
1977
1977
1977
1977
1977
9.
HUAI HAI
1 x 3000 to/day
Cement mill
10.
HENAN CHINA
1x3000 to/day
Cement mill
11.
AL-KAIM IRAK
Cement mill
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
2
2
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1981
1981
1981
1981
1981
1981
1981
1981
1981
1982
1981
1981
1982
1982
1982
1982
1982
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1988
1988
1989
1989
1989
1990
1990
1990
1981
1981
1982
1982
1981
1981
12.
SINJAR IRAK
Cement mill
13.
ATTOCK PAKISTAN
1x 2000 t/day
Cement mill
21
pcs.
pcs.
pcs.
To.
1
1
1
-
1982
1982
1982
1981
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
To.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
1
1
4
4
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1982
1982
1982
1982
1981-1982
1982
1981-1982
1983
1983
1983
1983
1983
1983
1983
1983
1983
1983
1983
1983
1983
1983
14.
15.
16.
17.
Cement mill
KOHAT PAKISTAN
1x 2000 t/zi
Cement mill
ASSIUT II EGIPT
1 X 3200 to/zi
Cement mill
ALSONS FILIPINE
Cement mill
SAADI PAKISTAN
1 x 700 to/zi
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
1
1
4
2
1
1
1
4
1982
1982
1982
1982
1982
1982
1982
1982
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
To.
pcs.
pcs.
2
4
2
2
4
4
8
4
8
4
3
2
2
4
8
2
4
4
1
1
1982
1982
1983
1983
1985
1985
1985
1985
1985
1983
1983
1983
1983
1984
1984
1983
1983
1983
1982-1984
1997
1997
pcs.
pcs.
pcs.
2
2
2
1995
1995
1995
22
18.
Cement mill
PAKLAND PAKISTAN
1 x 700 to/zi
19.
Cement mill
SHEICH - SAID - SIRIA
1x3000 to/day
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1995
1995
1995
1995
1995
1995
1995
1995
1995
1995
1995
1996
1996
1996
1996
1996
1996
1996
1996
1996
1996
1996
4
2
1978
1978
2
4
2
2
2
4
4
2
1978
1978
1978
1978
1978
1978
1978
1978
24
25
26
27
28
29
30
31
32
33
34