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Keywords:
The clinical signicance of increased wear can mainly be attributed to impaired aesthetic
Wear
appearance and/or functional restrictions. Little is known about the systemic effects of swal-
Qualication
lowed or inhaled worn particles that derive from restorations. As wear measurements in
Validation
vivo are complicated and time-consuming, wear simulation devices and methods had been
Simulation device
developed without, however, systematically looking at the factors that inuence important
GLP
wear parameters. Wear simulation devices shall simulate processes that occur in the oral
Restorative materials
cavity during mastication, namely force, force prole, contact time, sliding movement, clearance of worn material, etc. Different devices that use different force actuator principles are
available. Those with the highest citation frequency in the literature are in descending
order the Alabama, ACTA, OHSU, Zurich and MTS wear simulators. When following the
FDA guidelines on good laboratory practice (GLP) only the expensive MTS wear simulator
is a qualied machine to test wear in vitro; the force exerted by the hydraulic actuator is
controlled and regulated during all movements of the stylus. All the other simulators lack
control and regulation of force development during dynamic loading of the at specimens.
This may be an explanation for the high coefcient of variation of the results in some wear
simulators (2840%) and the poor reproducibility of wear results if dental databases are
searched for wear results of specic dental materials (difference of 2272% for the same
material). As most of the machines are not qualiable, wear methods applying the machine
may have a sound concept but cannot be validated. Only with the MTS method have wear
parameters and inuencing factors been documented and veried. A good compromise
with regard to costs, practicability and robustness is the Willytec chewing simulator, which
uses weights as force actuator and step motors for vertical and lateral movements. The
Ivoclar wear method run on the Willytec machine shows a mean coefcient of variation in
vertical wear of 12%. Force measurements have revealed that in the beginning of the stylus/specimen contact phase the force impulse is 3-4 times higher during dynamic loading
than during static loading. When correlating material properties to the wear results of 23
composite resins subjected to the Ivoclar method, some parameters could be identied and
incorporated into a wear formula to predict wear with the Ivoclar method. A round robin
test evaluating the wear of ten dental materials with ve wear simulation methods showed
that the results were not comparable, as all methods follow different wear testing concepts.
All wear methods lack the evidence of their clinical relevance because prospective studies
0109-5641/$ see front matter 2006 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.dental.2006.02.002
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
713
correlating in vitro with long-term in vivo results with identical materials are not available.
For direct restorative materials, amalgam seems to be a realistic reference material. For
indirect, namely crown and bridge materials, low strength ceramic is appropriate.
2006 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
1.
Introduction
simulators are discussed and a literature review of the factors inuencing in vitro wear testing methods is given. Special
attention is given to the evaluation of a wear simulator that
is routinely used in conjunction with the Ivoclar wear testing method at Ivoclar Vivadent. Furthermore, the results of a
round robin test on wear of selected dental materials are presented and summarized.
2.
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d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
715
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
Table 1 Wear in vivo of composite restorations, amalgam and enamel after 2 years of servicethe range is determined
by the measurement of different materials
Type of restoration
Type of wear
Wear range
CV = Coefcient of variation
References
M = 5, n = 52
M = 2, n = 15
M = 1, n = 34
M = 5, n = 52
M = 2, n = 15
M = 28, n = ?
M = 6, n = 60
[33,34]
Occlusal, general
Proximal contact
Occlusal, general
Occlusal contact
20 m (CV 25)
60170 m (CV?)
238 m (CV 54)
M = 1, n = 22
M = 6, n = ?
M = 1, n = 49
[99]
[36]
[100]
Amalgam
Occlusal contact
Occlusal, general
120 m (CV?)
28 m (CV?)
M = 1, n = 14
M = 1, n = ?
[87,101]
[32]
Enamel
Occlusal contact
Occlusal, general
Proximal
Occlusal contact
Contact-free
Class V composite
Composite crowns
Composite crowns (8 months)
n=?
n=?
n = 10
[33,34,12]
[32,97]
[98]
[102]
[32]
[98]
The in vivo measurements are based on different numbers of subjects, different subject selection criteria and different measurement methods.
716
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
Fig. 1 (a and b) Clinical pictures of the occlusal surface of a Class II composite lling at baseline and 12 months later. The
arrows point at an attrition zone with a vertical wear of 150 m. This wear, however, is clinically not visible (pictures by Dr.
Arnd Peschke, Internal Clinic, Ivoclar Vivadent).
3.
Table 2 Wear in vivo of ceramic crownsthe range is determined by the measurement of different materials
Type of wear
Occlusal contact, general
Occlusal contact
Opposing enamel
Occlusal contact
Opposing enamel
Years of service
2
1
1
1.5
1.5
References
[32,103]
[42]
[42]
[44]
[44]
The in vivo measurements are based on different numbers of subjects, different subject selection criteria and different measurement methods.
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d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
As force generation is the most important and most critical point of the entire wear testing system, special attention
should be paid to this issue. There are different force generating principles called actuators, which all have their advantages and disadvantages (Table 3). Even if the wear parameters
are identical, the use of different force actuators can generate
Table 3 Force actuators that can be used for wear simulation devices
Actuator principle
(method of actuation)
Device
Advantages
Electrostatic
Piezoelectric
Pneumatic
Regensburg, Erlangen
Hydraulic
MTS
Electro-magnetic
Electro-dynamic sucking coil
CoCoM, OHSU
Frankfurt
>1000 N
mm to m, <1000 N, force well
adjustable
mm to m, displacement
adjustable
<1000 N
<1000 N, force is independent
of distance, displacement
adjustable
<2500 N, displacement
adjustable
Disadvantages
Force is dependent on velocity
Regular measurement of spring
constant, force varies with wear of
material
<10 N force, <5 mm
nm to 1 mm displacement
Displacement not adjustable, reduced
longevity
Expensive
Force is dependent on distance
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3.1.
Force
3.2.
Force prole
3.3.
Distance
3.4.
Contact time
3.5.
Sliding movement
3.6.
Clearance
These parameters have to be measured with qualied measuring devices and the measurements have to be repeated
according to a pre-dened protocol. This means that, for
instance, the force has to be measured with a force sensor and
an analogue-digital coupler that covers the force range exerted
by the simulator is sensitive enough to present a precise picture of the force prole (e.g. a force sensor with a frequency of
more than 1000 Hz, Fig. 3). The number of repetitions has to
be dened according to the results and statistical tests have
to be applied to estimate the number of repetitions required.
Table 4 lists some of the most frequently cited wear simulators, which are all commercially available except for the
CoCoM simulator (Zurich), alongside the features and parameters essential for a chewing simulator. The frequency of citation does not correspond with the actual use of the simulator
for various reasons. For instance, dental companies use chewing simulators quite frequently without reporting the results
obtained. Most of the publications related to a specic wear
simulator were performed by the developers of the device or
related research workers. An exception to this is the ACTA simulator, as a modied version of this device is commercially
available and sold to different institutes.
The original references, which describe the individual
methods and the devices, do not provide information as to
whether they are qualied for the purpose for which they
have been designed. With regard to the CoCoM wear simulator (Zurich), the force, sliding movement and temperature
of the water baths were assessed and published [53]. However, it is doubtful whether the force sensor used in this study
was sensitive enough to measure the force development, force
prole and contact time with appropriate accuracy. In spite of
these doubts, a paper in which the measurement of certain
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
719
Fig. 3 Force/time measurements with 9600 Hz force sensor during wear simulation in the Willytec chewing simulator (test
chamber 1 (pink) and 2 (blue)) applying the Ivoclar wear simulation method with an Empress as stylus. Courtesy of Holger
Zipprich, University of Frankfurt, Germany.
wheels are put together is adjusted with weights (Willytec version) or springs (version of the University of Amsterdam). The
engines which drive the wheels are controlled and produce a
reproducible speed.
The MTS chewing simulator is the only device with an
incorporated force sensor featuring a measuring rate of
4600 Hz [54,55]. The hydraulic actuator produces a force which
is controlled within narrow limits in the descent/lifting and
lateral movements; In addition, the force prole (haversine
waveform) is highly reproducible. Simulator controllers regulating the force (load cell), force prole (dual trace oscilloscope) and vertical and lateral movements are incorporated into the testing device [54]. The MTS chewing simulator is an adapted version of the MTS device, which is widely
used by medical companies for the biomechanical testing of
articial hip and knee joints and implants, which are also
classied as medical devices (Class III). Therefore, the company which produces this device strictly follows the FDA
guidelines for the qualication of testing devices for medical
products.
The Alabama wear simulator uses springs to generate an
appropriate force [56,57]. The original publication states that
each spring is calibrated with a 200 kg load cell in conjunction
with a universal testing machine prior to testing, but no data
have been reported with regard to the deviations, the scattering of results and the time intervals of force measurements or
the replacement frequency of the spring.
As far as the other wear simulators are concerned, only the
Willytec simulator can be considered as a device that, by and
large, satises the strict requirements dened by GLP or FDA
for laboratory testing equipment. Because of this, and as the
author of this paper has vast experience in using this simulator, it is described in more detail below.
720
CoCoM
Alabama
MTS
OHSU
Willytec
ACTA, Amsterdam
three-body-wear
machine Willytec,
Grafelng,
www.willytec.de
University Zurich,
www.zzmkppk.unizh.ch
University of
Alabama,
www.dental.uab.
edu/departments/
prosthodontics
MTS, Minneapolis,
www.mts.com
Proto-tech,
Portland,
www.oralwear.net
Willytec,
Grafelng,
www.willytec.de
21
Number
of test
sites
Price (D )
Actuator
Force
range
12
13000
Spring weight
050 N
Sliding
Force
prole
Linear
Thermo- Integrated
cycling
force
sensor
No
No
Lifting
controlled
No
Sliding
Device
References
controlled qualied
Yes, rotation
Partly
[110]
No
No
[53]
No
No
[56,57]
motor
controlled
10
65000
Solenoid
26
6000
Spring
84 N
10
100000
Hydraulic
4.454450 N Yes
17
2, 4
7500, 12000
Solenoid
0100 N
Weight
111 kg
Yes, 0.2 mm
Sawtooth
Yes
No
Yes
Yes
No
Yes, 6 mm
Haversine
waveform
Sine wave
Yes, 0.20 mm
Sine wave
with
impulse
No
Yes
Yes, hydraulic
Yes, hydraulic
Yes
[54,55]
No
No
No
No
No
[83]
Yes/no
No
Yes, step
Partly
motor
For the evaluation of the citation frequency the database MEDLINE was used with the search terms wear simulator or the appropriate name of the simulator. As there is no uniform terminology for the wear devices and in order to get a more complete picture of the
number of references, an additional search was done using the name(s) of the principle investigators that have developed or used the device. Nevertheless, the list does not pretend to be complete. References other than those that appear in MEDLINE such as IADR abstracts or
publications in languages other than English were usually not taken into account unless the original reference that described the method was a non-English publication as it is the case with the CoCoM wear simulator (Zurich).
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
ACTA
Number of
publicationsa
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3.7.
The Willytec chewing simulator has been commercially available since 1997 and some 30 devices have been sold since then.
However, there are only few publications on the use of this
simulator for evaluating the wear of dental materials. In most
cases, the simulator is utilized to load crowns and bridges for
fracture tests and to evaluate the deterioration of the marginal
integrity of restorations placed in extracted teeth.
In principle, the load is produced by weights, which are
mounted on a bar. This bar is driven by a computer controlled
step motor by means of programmable logic controllers (PLCs).
After the specimens have been mounted in the test chambers, the chewing simulator is calibrated and the reference
points (point zero) are dened. The chewing simulator contains eight test chambers and each test chamber has a bar
and an individual weight; all bars are linked by a transverse
bar that is driven by a step motor. When the stylus comes
into contact with the specimen, the whole mass of the weight
is released. The step motor can also produce lateral movements. In addition, the simulator includes a thermocycling
system, using magnetic valves in conjunction with a heating
and cooling system controlled by PLCs (thermocycling is no
longer available with the Willytec simulator). Table 5 lists the
adjustable variables.
The computer-controlled variables are highly reproducible
and tested by the manufacturer (see Table 5). However, no
information is available with regard to the force and force
prole on the specimen and whether the force and force prole are identical in all test chambers. Loading with weights is
an efcient and cheap method for static loading but creates
uncontrollable force impulses that are much higher than the
actual weight during dynamic loading. As the weight is put on
the specimen with a descent speed, the force impulse created
on the specimen cannot be equal to the mass of the weight.
Furthermore, the resilience of the specimen and the specimen holder interfere with the force development. In 2004,
Zipprich et al. reported about high force uctuations within
Minimummaximum
Ivoclar
method
Number of cycles
Weight
Height
Lateral movement
Descent speed
Lifting speed
Feed speed
Return speed
Frequency
19999999
111 kg
020 cm
0 to 25 mm
890 mm/s
890 mm/s
890 mm/s
890 mm/s
0.13 Hz
120000
5 kg
3 mm
0.7 mm
60 mm/s
60 mm/s
40 mm/s
40 mm/s
1.6 Hz
Thermocycling
Warm bath
Length of warm bath
Cold bath
Length of cold bath
Length for evacuation
2058 C
0999 s
320 C
0999 s
0999 s
55 C
105 s
5 C
105 s
15 s
the same test chamber and from one test chamber to another
when loading implant systems and measuring the force with a
highly sensitive force sensor of 9600 Hz [58]. The same author
carried out measurements in two test chambers using at
composite specimens and the Ivoclar wear parameters. The
corresponding force/time diagrams are shown in Fig. 3. When
the antagonist hits the at specimen with a mass of 5 kg, a
force of 150200 N is generated within the rst 2530 ms, then
uctuating between 40 and 60 N for the following 100 ms and
then the force varies between 20 and 100 N for about 50 ms.
The full contact time is 200 ms. The curves for test chamber
1 and 2 are similar but not identical. Since 22 to 25 minimum
and maximum force points within 200 ms can be detected, the
frequency of the basic oscillation is about 110125 Hz.
As far as the loading of at specimens is concerned, the
variation in the force prole may be negligible and may level
out during the simulation, but the consequences on the loading of crowns and bridges have not yet been systematically
investigated.
4.
To validate a simulation method means to establish by objective evidence that a process consistently produces a result or
that a product meets its predetermined specications.
The main aspects of a validation protocol are as follows [3]:
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Preparation of specimens
Storage of specimens
Material, shape, and size of stylus
Specication of abrasive medium and its change over time
Reproducibility of results
Denition of a standard or reference material
4.1.
Comparison between different wear simulation
methods
Ivoclar Vivadent conducted a round robin test by preparing
samples of 10 different restorative materials (eight composites for direct and indirect use, an amalgam and a ceramic)
and sending them to ve test centres, which all used different wear simulating methods (Ivoclar, Zurich, Munich, OHSU,
ACTA) [59]. The test centres did not know which brands they
were testing. After completing the wear tests, they sent the
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raw data to Ivoclar Vivadent for further analysis. When the relative ranking of the materials was calculated, the results varied tremendously between the individual test centres (Fig. 4).
When all materials were taken into account and the test methods compared with each other, only ACTA agreed reasonably
well with two other methods, i.e. with the OHSU and Zurich
method (Fig. 5). By contrast, Munich did not agree with the
other methods at all. The Zurich method showed the lowest discrimination power, ACTA and Ivoclar the highest (see
Table 7).
One conclusion that can be drawn from this study is that it
seems reasonable to combine at least two different wear settings to assess the wear resistance of a new material, because
the different wear settings measure different wear mechanisms.
4.2.
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Table 6 Vertical wear (m) and standard deviation of at specimens and crowns (n = 8) subjected to wear in the chewing
simulator Willytec (Ivoclar method)
Geometry
Stylus
Empress
e.max PRESS
Eris
ProCAD
Flat
Empress
Material
Stylus
177.4 (34.6)
216.2 (44.9)
230.0 (25.3)
154.0 (12.7)
277.5 (45.9)
191.6 (31.3)
196.6 (21.7)
211.1 (23.8)
Crown
Empress
Material
Stylus
86.1 (19.4)
104.0 (19.6)
53.5 (19.3)
240.4 (95.7)
196.7 (38.9)
141.5 (12.8)
90.5 (23.3)
125.0 (36.1)
Crown
Enamel
Material
Stylus
95.1 (33.7)
142.0 (37.1)
61.7 (14.2)
313.6 (111.5)
100.3 (27.5)
223.7 (79.1)
102.8 (17.1)
267.3 (119.1)
even though this device has only four test sites. So far,
no effort has been made by the research workers to calculate the number of specimens necessary to distinguish
between different materials based on the standard deviation of pre-tests. If we use the raw data of the round robin
test (see above) as a basis and apply the approach described
by Schuurs et al. for microleakage studies in endodontics
[61], the number of specimens for the Zurich method would
have to be 63 per material in order to be able to distinguish between two materials ( = 0.05, = 0.2) which differ
in vertical wear by 20% (Table 7). The results of the round
robin test shows that the Zurich wear method can only
statistically differentiate between materials if the difference of vertical wear is at least 56%. In contrast, only six
specimens would be needed for the Ivoclar method provided that 20% of vertical wear difference is statistically
signicant.
Storage prior to testing. The water storage of specimens prior
to testing results in a slight material-dependent increase,
decrease or no change of wear [12,62]. However, the ranking
of 13 materials, which were tested using the Munich wear
method, was not affected by water storage [12].
Loading force. Higher forces produce higher wear [63]. The
increase in wear, however, is not linear to the increase of
loading [64].
Size and shape of stylus. A pointed stylus produces more
wear than a ball-shaped stylus as a ball-shaped stylus has
a greater contact area between stylus and material than a
sharp one thus producing less fatigue stress on the material. This has been proven in various wear simulation tests
[12,65,66].
Table 7 Coefcient of variation (%) of ve wear simulation methods testing 10 materials in a round robin test [59]
Method
Coefcient of
variation (%)
Zurich
Munich
OHSU
ACTA
Ivoclar
8
8
10
24
8
40.0
28.8
28.4
15.3
12.5
Estimated n
(20% difference of wear)
63
33
32
9
6
Estimated difference
of wear (%) based on n
56
40
35
12.4
17.5
2 sd2
p
The sample size was calculated according to the following formulas: n = 2 c, whereby v is the dened difference of mean which should
v
be statistically signicant and c the value of the multiplier, which is based on a two-tailed test according to the following formula: c =
z 1
+ z(1 )
2
, whereby is type I error, type II error, and z(x) the x-quantile of a standard normal distribution. With = 0.05 and
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d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
Descent/lifting
speed (mm/s)
60
40
60
8
8
8
Thermocycling. Thermocycling (5 C/55 C) has a materialdependent effect on wear compared to the effect of constant
temperature (20 C, 37 C). In some materials, it may reduce
the wear rates while in other materials it may increase the
wear rates and in others still, the wear is not affected by
thermocycling [7476]. Furthermore, a constant change of
water removes the worn particles from the interaction zone
between stylus and material, thus reducing the effect of the
worn material to act as an abrasive.
Number of cycles. The wear increases with increasing number of cycles. Most in vitro wear test methods demonstrate
a run-in phase with a steep increase in wear in the initial
phase and a attening of the curve thereafter. From a certain point onwards, the wear increases in an even, linear
pattern (Fig. 6). Unpublished data of the round robin study
(see below) showed that for the Zurich method, 54% of the
nal wear had, on average, already occurred after having
completed 10% of the total number of cycles, for the Ivoclar
method it was 41% after having completed 8.3% of the total
number of cycles, and for the Munich method it was 23%
after 12% of the total number of cycles. A more or less linear
increase was observed only for the ACTA method, attributing 31% of the nal wear to 25% of the cycles. However, the
wear/time pattern differed from material to material within
the same wear method.
Abrasive medium. An abrasive medium may reduce wear
compared to water as it was shown with the OHSU method
[71]. Furthermore, the composition as well as the type of
the abrasive medium affects the wear rate as was shown for
the ACTA method [77,78]. A wear simulation test normally
runs for 12 days. During the process, the composition of the
abrasive medium changes due to the evaporation of water,
which leads to a thickening of the abrasive medium. However, no systematic studies have yet been carried out with
regard to the degradation of the abrasive medium over time
or the effect of its pH level on wear.
The more variables are included, the more complicated
and complex is the validation process of the wear simulation
method, as each and every possible variable and inuencing
factor has to be validated. Therefore, it seems reasonable to
include only a vertical and lateral movement which, however,
is generated by a controlled force actuator. The use of abrasive mediums that contain organic food items contribute to
the scattering of the results and may be a reason for the lack
of reproducibility, as it is difcult to standardize these mixtures and to keep them at the same viscosity and composition
during the entire wear simulation process.
Similar to the section on qualication, special attention is
again given to the Ivoclar wear method, which is carried out
using a Willytec chewing simulator.
4.3.
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d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
600 m from the cuspal tip to the base. For this method, the
weight is set at 5 kg and the sliding movement at 0.7 mm (see
Table 5). A total of 120,000 cycles of unidirectional antagonist movements with a frequency of 1.6 Hz are carried out.
Thermocycling with a frequency of 320/120,000 cycles and a
temperature difference between 5 and 55 C is included in the
wear testing process. To validate the Ivoclar wear method,
several parameters that may affect the test results were investigated. The following questions were formulated:
1. Is there a difference with regard to wear from one test
chamber to the other?
2. What is the relation between vertical loss and volume loss?
3. Is it possible to predict the wear rate of composites subjected to the Ivoclar wear method by means of physical
parameters?
ad 1. Out of 297 composite materials, 50 were randomly
selected to test the differences between the eight test chambers. The 50 composites exhibited a range of vertical wear
between 100 and 500 m. The results are shown in Fig. 7. The
wear in the test chambers 2, 4, 5, and 7 was almost consistently lower than that of the test chambers 1, 3, 6, and 8; the
difference was about 5%. In addition, the wear of test chamber
5 was about 16% lower than that of test chamber 1; here, the
difference was statistically signicant (ANOVA, p < 0.05). The
construction principles of the machine cannot explain this difference.
ad 2. To evaluate the relationship between vertical loss
and volume loss, the wear data of 297 composite materials
were analyzed. There is a close relationship between vertical
and volume loss; the approximate curve would be a quadratic
one (Fig. 8). Therefore, it seems reasonable to measure only
one variable. Furthermore, this result indicates that the wear
3
d1
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4.4.
Reference material
4.5.
Reproducibility
Table 9 Wear of at bovine enamel specimens in comparison to at Empress specimensfour wear simulation
methods (round robin test, bovine enamel results unpublished)comparison with wear data of natural molars and
ceramic molar crowns (below)
Method
Cycles
Bovine enamel/dentin
200000
120000
120000
6000
1200000
205 (31.3)
494.1 (49.5)
193.4 (86.9)
600 (113.4)
202.7 (122.5)
3.5 (1.8)
177.4 (34.6)
177.4 (34.6)
20 (9.1)
48.9 (17)
Method
Cycles
Extracted rst
lower molars
120000
120000
196.6 (75.2)a
265.7 (77.6)b
a
b
Remarks
Enamel/dentin
Only enamel
Empress crown
86.1 (19.3)a
81.0 (29.2)b
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Table 10 Comparison of wear data as measured with the same wear method and the same wear parameters for the
same material as reported in different publications
Wear method
Alabama
Material
Herculite XRV
Silux Plus
BelleGlass
ACTA
Heliomolar RO
Tetric Ceram
OHSU
Heliomolar RO
Herculite XRV
Z100
Zurich
BelleGlass Enamel
Targis Enamel 95 C
Tetric Ceram
Heliomolar
Estilux
Brilliant Dentin
References
Wear (standard
deviation = S.D.) (m)
[57]
[111]
[112]
[57]
[111]
[113]
47.7 (3.3)
13.4 (2.8)
32.7 (6.4)
18.0 (5.5)
5.0 (3.5)
2.1 (0.8)
[114,115]
[59]
[115]
[116]
[59]
[114]
[116]
[114]
[116]
[78]
[59]
[78]
[59]
[117]
[89]
[117]
[89]
[117]
[89]
114 (4.8)
68.1 (5.4)
117
71.8 (22.8)
62.9 (4.6)
76
29.6 (9)
120
91.9 (20.9)
52
36.4 (4.7)
86
61 (7.7)
25
16
30
22
30
19
[118]
[85]
[85]
[119]
[85]
[119]
[120]
[59]
[59]
[120]
[121]
[120]
[59]
[68]
[109]
[109]
[68,122]
[109]
[68,122]
[63]
114.7 (35.0)
65.6 (35.2)
127.9 (70.4)
82.5 (37.8)
254.3 (29.1)
198.7 (23.0)
150.6 (40.8)
72 (20)
39.8 (10.3)
134.7 (48.8)
104.6 (18.4)
34.3 (16.4)
20.8 (11.2)
16.4 (4)
Difference in
wear (%)
71.9
44.9
58
Remarks
Generalized wear
Generalized wear
Generalized wear
Generalized wear
Generalized wear
Generalized wear
40.3
No S.D. published
38.6
46.2
No S.D. published
61.1
No S.D. published
23.4
No S.D. published
30.0
No S.D. published
29.1
36
26.7
36.7
No S.D. published
No S.D. published
No S.D. published
No S.D. published
No S.D. published
No S.D. published
56.1; 78.2
33.4; 31.4
49.7; 41.2
42.8
35.5
21.9
40.8
44.7
22.3
39.4
52.2
Flat specimen
Flat specimen
Flat specimen
Flat specimen
Filling
Filling
Flat specimen
120000 C, lling
120000 C, lling
120000 C, lling
120000 C, lling
120000 C, lling
120000 C, lling
120000 C, at specimen
728
[59]
Partly yes
Logarithmic
120000
Yes
3 mm
0.7 mm
5 kg
8 mm
5 kg
Wilytec
Willytec
Munich
Ivoclar
Alabama
MTS
Proto-tech
Alabama
Minnesota
OHSU
6
1
2/4
Al2 O3
(8 mm)
Empress
(2.36 mm)
6 mm
75 N
13.35 N
20/80 N
30 rotation
Sawtooth
Water
(5 C/55 C)
[12]
Yes
Contact
400000
250000
100000
Yes
No
No
Yes
0.5 mm
50000
Logarithmic
Partly yes
[56,57]
[54,55]
[83]
No
Yes
No
[110]
[53]
No
No
Linear
Logarithmic
200000
1200000
No
No
Contact
3 mm
Millet
Water
(5 C/55 C)
PMMA beads
Water
Poppy
seeds/PMMA
beads
Water 37 C
Sawtooth?
Rotation
0.2 mm
15 N
49 N
Steel
Enamel
(1.2 mm)
Polyacetal
Whole tooth
Enamel
(10 mm)
12
6
ACTA
CoCoM
ACTA
Zurich
Wear curve
Cycles
Descent/
lifting
controlled
Distance
Medium
Force
prole
Sliding
Force
Stylus
Number of
test sites
Almost all wear simulation methods lack the scientic evidence to prove that the in vitro simulation corresponds to the
in vivo situation, in spite of the fact that publications related to
three of the simulators tried to establish clinical correlations
(Table 12). This has been stated already in 1989 by the Council on Dental Materials [86] and not many rm insights have
been gathered since then. As early as in the 1980s, a correlation
between the Minnesota wear simulation method and in vivo
wear measurements of some composite and amalgam llings
Device
Method
4.6.
Method References
validated
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
729
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 712734
Table 12 Correlation between number of cycles in a wear simulation device and the length of service in situ
Method
Restorations
Observation period
In vivo equivalent
Minnesota [105108]
13 Dispersalloy
9 Occlusin
6 P10
7 Estilux
6 Experimental composite
Alabama [34]
Zurich [87,88,109]
6 P50 10 Z100
14 Dispersalloy
12 Brilliant D.I. 500 composite inlays
6 months to 4 years
6 months to 4 years
6 months
was established, claiming that 250,000 cycles in the wear simulator correspond to about 1 year in vivo. The Zurich method
claims that 1,200,000 cycles in the simulator correspond to 5
years in vivo. However, this assumption has not been systematically veried in longitudinal clinical studies with different
materials and is only based on the extrapolation of 4-yearclinical wear data on 14 mod Dispersalloy amalgam llings
and 6-month data of 12 inlays made of Brilliant D.I. composite
[87,88]. Recently, a correlation between the Alabama wear simulator and in vivo wear measurements has been established,
claiming that 100,000 cycles in the simulator correspond to
about 3.6 months in vivo [34]. Again, only a small number of
llings in vivo were involved in this comparison, although they
were followed up for 4 years with yearly measurements and
an additional measurement after 6 months of clinical service.
With ACTA and OHSU, which also published reasonable
correlation coefcients between in vitro and in vivo data
[83,89], these correlations, however, were in part established
using semi-quantitative methods for assessing the wear in
vivo on pooled data from clinical trials. Methods which use
scale models, like the Vivadent Scale or ML Scale, with dened
steps at the restoration margin assume wear at the margin
to be predictable in terms of general wear and occlusal contact wear [90]. However, they systematically underestimate
wear [91], as marginal breakdown, and under-/overlling are
possible confounders. Furthermore, wear at the margins is
not correlated with wear of the occlusal contact area. More
sophisticated methods employ special microscopic devices
[92], mechanical computer-aided scanners [9395], or, more
recently, laser equipment [96]. The problems with all these
methods are related to the quality of the impression for the
replica production and the need to determine reference points
that are assumed to be unchanged.
Quantitative wear results of clinical studies conducted on
different materials are scarce. A large data pool of 28 direct
composite materials, 1 amalgam, 6 indirect composite resins,
enamel and 5 ceramic materials, was published by the Clinical
Research Associates Newsletter ([32,36,103]), the observation
period was 14 years. As these data are not published in peerreviewed dental journals, they lack information on subject and
tooth selection, sample size and size of restoration, statistical
distribution of results, differentiation between OCA and CFA,
etc. The shortcomings of other clinical studies include poor
subject (sample) selection, low sample size and short observation period [12,87,88]. Acknowledging the huge data pool of
CRA, we may concluded from their results that enamel, amalgam, and ceramic materials exhibit low wear rates after 2 years
of service. For the materials that were included in the round
robin test, CRA data showed low clinical wear for Heliomolar RO as well as for BelleGlass and SureFil. Higher wear rates
were given for Targis. If the wear rates of the round robin test
were correlated with the clinical wear rates of CRA, both the
Ivoclar and the OHSU method agreed best with the CRA clinical
results, while the results of the Zurich and Munich method did
not agree with the CRA clinical results and ACTA even showed
a negative correlation. These correlations, however, have to be
interpreted with care and reservation, as the CRA method has
some shortcomings as mentioned above.
In summary, more longitudinal clinical wear data on different materials incorporated in a sufcient number of subjects
are needed to really validate the in vitro data with regard to
the wear methods ability to predict clinical wear. Probably, the
results of two different wear methods have to be combined to
accurately assess the clinical wear resistance of dental materials.
5.
Conclusions
Acknowledgements
I am very grateful to Dr. V. Rheinberger, head of Research and
Development at Ivoclar Vivadent and to Prof. Dr. J.-F. Roulet,
director of the clinical R&D department at Ivoclar Vivadent
who inspired me to intensively work on in vitro methods to
evaluate dental materials and who offered me the necessary
space, time and infrastructure to carry out basic research on
730
dental materials
wear and wear-related topics. I would like to express special thanks to Dr. Sebastiano Andreana who once worked at
the Applied Test Center of Ivoclar Vivadent North America in
Amherst, USA, with whom I always had interesting and fruitful discussions about wear in general and wear simulation
devices in particular, drawing from his vast expertise on the
Alabama and the OHSU wear simulator. I am also very grateful to my staff, Andrea Cavalleri, Gaby Zellweger and Monika
Forjanic, who did most of the operational work (specimen
preparation, mounting the specimens in the chewing simulators and carrying out wear measurements with the Laserscan
3D).
Appendix A
References according to specic wear methods
Method
References
ACTA
Zurich CoCom
Alabama
Minnesota MTS
OHSU
Munich Willytec
[59,62,78,89,110,117,123137]
[63,65,67,88,120,122,138,139]
[34,56,57,74,112,113,140159]
[54,55,105,160166]
[59,60,71,83,84,167178]
[59,81,178181]
21
10
26
10
17
6
references
22
( 2 0 0 6 ) 712734
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